Metallurgy

冶金
  • 文章类型: Journal Article
    考虑到金属加工液(MWF)的复杂性质,很难进行暴露评估。这项研究描述了来自20个车间的工人对直型和水基MWF的全面暴露评估。测定了新的和使用的MWF中的金属和有机碳(OC)含量。收集可吸入颗粒物和气体馏分的全移空气样品,并进行重量分析和金属分析,OC,和醛。通过与工人的观察和访谈确定了暴露的决定因素。使用混合模型系统地确定了与个人可吸入颗粒物和气体馏分相关的决定因素。对于直型和水基MWF(64-386µg/m3),观察到类似的可吸入颗粒暴露。气体分数是直(322-2362µg/m3)和水基MWF(101-699µg/m3)的总质量分数的最重要贡献者。无论MWF类型如何,雾化颗粒的金属含量都很低;然而,在可能达到危险浓度的污水坑中观察到明显的浓度。工作活动集群是直接MWF暴露于颗粒和气体馏分的重要决定因素。当前的机器外壳仍然是减少颗粒MWF的有效决定因素,但对于气态部分而言效率低下。适当管理的水基MWF意味着没有再循环和没有来自液压流体的污染可最大限度地减少气体暴露。车间温度也影响质量分数。这些发现表明,可以通过减少气体含量的控制措施和适当的MWF管理来改善暴露。
    Exposure assessments to metalworking fluids (MWF) is difficult considering the complex nature of MWF. This study describes a comprehensive exposure assessment to straight and water-based MWFs among workers from 20 workshops. Metal and organic carbon (OC) content in new and used MWF were determined. Full-shift air samples of inhalable particulate and gaseous fraction were collected and analysed gravimetrically and for metals, OC, and aldehydes. Exposure determinants were ascertained through observations and interviews with workers. Determinants associated with personal inhalable particulate and gaseous fractions were systematically identified using mixed models. Similar inhalable particle exposure was observed for straight and water-based MWFs (64-386 µg/m3). The gaseous fraction was the most important contributor to the total mass fraction for both straight (322-2362 µg/m3) and water-based MWFs (101-699 µg/m3). The aerosolized particles exhibited low metal content irrespective of the MWF type; however, notable concentrations were observed in the sumps potentially reaching hazardous concentrations. Job activity clusters were important determinants for both exposure to particulate and gaseous fractions from straight MWF. Current machine enclosures remain an efficient determinant to reduce particulate MWF but were inefficient for the gaseous fraction. Properly managed water-based MWF meaning no recycling and no contamination from hydraulic fluids minimizes gaseous exposure. Workshop temperature also influenced the mass fractions. These findings suggest that exposures may be improved with control measures that reduce the gaseous fraction and proper management of MWF.
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  • 文章类型: Journal Article
    中国是世界上最重要的钢铁生产国,钢铁工业是中国碳密集型产业之一。因此,研究钢铁行业的碳排放对于中国实现碳中和和实现可持续的全球发展目标至关重要。从生命周期的角度构建了中国钢铁工业二氧化碳(CO2)排放模型,2019年的数据进行了实证分析,并计算了该行业整个生命周期的CO2排放量。使用敏感性分析确定了关键减排因素。结果表明,钢铁行业CO2排放强度为2.33吨CO2/吨,生产和制造阶段是二氧化碳排放的主要来源,占钢材全寿命周期排放总量的89.84%。值得注意的是,化石燃料燃烧对钢铁二氧化碳排放的敏感性最高,敏感性系数为0.68,减少了20%的化石燃料燃烧量和13.60%的碳排放量。电源结构优化和废钢消耗的敏感性相似,而运输结构调整的最低,灵敏度系数小于0.1。鉴于当前的碳峰值和碳中和战略目标,积极推广节能和低碳技术符合中国政府的最大利益,提高废钢与炼钢的比例,建立新的电力系统。
    China is the most important steel producer in the world, and its steel industry is one of the most carbon-intensive industries in China. Consequently, research on carbon emissions from the steel industry is crucial for China to achieve carbon neutrality and meet its sustainable global development goals. We constructed a carbon dioxide (CO2) emission model for China\'s iron and steel industry from a life cycle perspective, conducted an empirical analysis based on data from 2019, and calculated the CO2 emissions of the industry throughout its life cycle. Key emission reduction factors were identified using sensitivity analysis. The results demonstrated that the CO2 emission intensity of the steel industry was 2.33 ton CO2/ton, and the production and manufacturing stages were the main sources of CO2 emissions, accounting for 89.84% of the total steel life-cycle emissions. Notably, fossil fuel combustion had the highest sensitivity to steel CO2 emissions, with a sensitivity coefficient of 0.68, reducing the amount of fossil fuel combustion by 20% and carbon emissions by 13.60%. The sensitivities of power structure optimization and scrap consumption were similar, while that of the transportation structure adjustment was the lowest, with a sensitivity coefficient of less than 0.1. Given the current strategic goals of peak carbon and carbon neutrality, it is in the best interest of the Chinese government to actively promote energy-saving and low-carbon technologies, increase the ratio of scrap steel to steelmaking, and build a new power system.
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  • 文章类型: Journal Article
    锑冶炼活动破坏土壤和植被环境,同时产生经济价值。然而,没有标准化的方法来诊断锑冶炼地点的土壤退化程度。本研究通过考虑西匡山锑冶炼现场的微生物诱导的恢复力和重金属污染,建立了评估土壤质量的标准化框架。通过最小数据集和地累积模型计算土壤恢复力指数(SRI)和土壤污染指数(SCI),分别。在通过修改的内梅罗污染指数(NPI)的多标准定量程序标准化后,土壤质量综合评价指数(SQI),这是SRINPI和SCINPI的最小值,已实现。结果表明,Sb和As是主要的金属(类)污染物,SQI和SRI之间的显着相关性表明,土壤质量差的主要原因是土壤恢复力水平低。SRI的主要限制因素是高、中污染地区的真菌,和低污染地区的Scermanella,这表明土壤抗逆性弱是由低特定微生物丰度引起的。从污染控制和恢复能力提高的角度来看,迫切需要微生物调控和植物修复来改善锑冶炼场所的土壤质量。本研究提高了对锑冶炼场地生态效应的认识,为矿区生态恢复和可持续发展提供了理论依据。
    Antimony smelting activities damage the soil and vegetation surroundings while generating economic value. However, no standardized methods are available to diagnose the extent of soil degradation at antimony smelting sites. This study developed a standardized framework for assessing soil quality by considering microbial-induced resilience and heavy metal contamination at Xikuangshan antimony smelting site. The soil resilience index (SRI) and soil contamination index (SCI) were calculated by Minimum Data Set and geo-accumulation model, respectively. After standardized by a multi-criteria quantitative procedure of modified Nemerow\'s pollution index (NPI), the integrated assessment of soil quality index (SQI), which is the minimum of SRINPI and SCINPI, was achieved. The results showed that Sb and As were the prominent metal(loid) pollutants, and significant correlations between SQI and SRI indicated that the poor soil quality was mainly caused by the low level of soil resilience. The primary limiting factors of SRI were Fungi in high and middle contaminated areas, and Skermanella in low contaminated area, suggesting that the weak soil resilience was caused by low specific microbial abundances. Microbial regulation and phytoremediation are greatly required to improve the soil quality at antimony smelting sites from the perspectives of pollution control and resilience improvement. This study improves our understanding of ecological effects of antimony smelting sites and provides a theoretical basis for ecological restoration and sustainable development of mining areas.
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  • 文章类型: Journal Article
    冶炼过程占全球铜产量的80%以上,大量产生各种炉渣。这些炉渣中的大多数不包含所需数量的有价值的金属,以证明经济价值的合理性,然而,存在的浓度可能会对环境产生负面影响。在这项研究中,通过将液化炉渣在1300°C下保持四个小时来去除重金属和潜在有毒金属,而通过添加硅-铜化合物增强了金属的聚集。晶体学,金相学,重量分析,热重分析,和差热分析用于表征炉渣。利用电子探针显微分析来检查重金属和潜在有毒金属从原始铜渣到剩余的渣和在容纳容器的下部中形成的哑光的分布。在所有情况下,砷和锌的浓度降低到检测限以下。此外,当使用30wt%Si70wt%Cu添加剂时,六种重金属的累积浓度从初始炉渣中的2400ppm降低到剩余炉渣中的41.7ppm。所有潜在的有价值的或有毒的金属聚集在具有氧气浓度约50倍低于初始炉渣的冰原中,在将炉渣与10重量%Si90%Cu混合后,在0.82、0.56和0.68重量%下,30wt%Si70wt%Cu,和50重量%Si50wt%Cu添加剂,分别。调查实践可以减轻与铜渣处理相关的重金属和潜在有毒金属的威胁,同时还可以回收有价值的金属,并使剩余的炉渣适用于建筑或矿山回填目的。
    The smelting processes account for over 80 % of global copper production, generating various slags in large quantities. Most of these slags do not contain the required amounts of valuable metals to justify economic revalorization, yet the concentrations present may negatively affect the environment. In this study, heavy and potentially toxic metals were removed by keeping the liquefied slag at 1300 °C for four hours, while the metals gathering was enhanced by adding silicon-copper compounds. Crystallography, metallography, gravimetric, thermogravimetric, and differential thermal analysis were employed to characterize the slag. Electron probe microanalysis was utilized to examine the distribution of heavy and potentially toxic metals from the original copper slag to the remaining slag and mattes formed in the lower portion of the containing vessel. In all instances, concentrations of the arsenic and zinc were reduced below the detection limit. Moreover, the cumulative concentrations of six heavy metals were reduced from 2400 ppm in the initial slag to 41.7 ppm in the remaining slag when using 30 wt%Si70wt%Cu additive. All potentially valuable or toxic metals gathered in the mattes that had oxygen concentrations about 50 times lower than in the initial slag, at 0.82, 0.56, and 0.68 wt% after the mixing slag with 10 wt%Si90%Cu, 30 wt%Si70wt%Cu, and 50 wt%Si50wt%Cu additives, respectively. Investigated practices can mitigate the threat of heavy and potentially toxic metals associated with the disposal of copper slags while also enabling the recovery of valuable metals and rendering the remaining slag suitable for construction or mine backfill purposes.
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  • 文章类型: Journal Article
    对于居住在水体附近的社区来说,鱼类是最实惠和最容易获得的蛋白质来源之一。然而,最近水生生态系统的污染状况使鱼类消费对人类健康构成威胁。这项研究评估了肝脏中的金属含量,吉尔,和来自Inanda和Nagle大坝的红胸罗非鱼(Coptodonrendalli)的肌肉组织在uMgeni河系统中。金属,Al,Sb,Cd,Cr,Fe,Mn,Mo,Pb,和Zn使用ICP-OES分析。鱼的大小在两个水坝之间没有显着差异(p>0.05),而在两个水坝的大多数金属水平下观察到肝脏>g>肌肉的下降趋势。此外,肝脏中的金属水平有明显的分离,吉尔,两个大坝之间的肌肉(p<0.001),每个大坝的器官也观察到类似的趋势(p<0.001)。在鱼的长度和金属水平之间没有观察到任何关系,也没有观察到金属间关系的明确趋势。锑,Cr,在两个大坝中,Pb的THQ均大于1,这表明消费者的健康风险。钼还显示了有关的THQ,其中一些个体表现出0.5-0.9的值。这些发现表明,从Inanda和Nagle大坝中食用C.rendalli可能会导致Sb对健康的不利影响,Cr和Pb。
    Fish is among the most affordable and readily available protein sources for communities residing near water bodies. However, the recent pollution status of aquatic ecosystems has rendered fish consumption risky for human health. The study evaluated metal levels in the liver, gill, and muscle tissues of Redbreast tilapia (Coptodon rendalli) from Inanda and Nagle dams in the uMgeni River system. Metals, Al, Sb, Cd, Cr, Fe, Mn, Mo, Pb, and Zn were analysed using ICP-OES. Fish size showed no significant difference between the two dams (p > 0.05) whereas a descending trend liver > gill > muscle was observed for most metal levels at both dams. Moreover, there was a clear separation for metal levels in the liver, gill, and muscle between the two dams (p < 0.001) and a similar trend was observed for organs in each dam (p < 0.001). No relationship was observed between fish length and metal levels and no definite trend was observed for inter-metal relationships. Antimony, Cr, and Pb showed THQs greater than 1 at both dams which suggests health risks for consumers. Molybdenum has also shown a concerning THQs with some individuals exhibiting values ranging from 0.5 - 0.9. These findings suggest that consuming C. rendalli from the Inanda and Nagle dams could result in adverse health effects from Sb, Cr and Pb.
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  • 文章类型: Journal Article
    有色金属冶炼对公众健康构成重大风险。具体来说,铜冶炼过程会释放砷,一种半挥发性准金属,这给工人和附近居民带来了新的暴露风险。为全面了解铜冶炼金属(类)的内部暴露风险,我们使用电感耦合等离子体质谱法和高效液相色谱法研究了职业和非职业人群尿液中的18种金属(类)和砷代谢物,并比较了它们的健康风险。结果表明,锌和铜(485.38和14.00µg/L),还有砷,铅,镉,钒,锡和锑(46.80、6.82、2.17、0.40、0.44和0.23µg/L,分别)在工人(n=179)中显著高于对照组(n=168),而锌,锡和锑(412.10、0.51和0.15µg/L,分别)的居民显著高于对照组。此外,工人的单甲基砷百分比(MMA%)较高,显示较低的砷甲基化能力。来源预约分析确定了砷,铅,镉,锑,锡和铊作为铜冶炼中的共同暴露金属(类),与工人的年龄呈正相关。工人的危害指数(HI)超过1.0,而居民和对照组约为1.0。此外,所有三个人群的累积癌症风险均超过1.0×10-4,亚砷酸盐(AsIII)是工人和居民差异的主要原因.此外,居住在冶炼厂附近的居民有更高的健康风险。这项研究揭示了砷暴露代谢物和多种金属作为铜冶炼暴露人群的新兴污染物,为有色金属冶炼污染控制提供有价值的见解。
    Non-ferrous metal smelting poses significant risks to public health. Specifically, the copper smelting process releases arsenic, a semi-volatile metalloid, which poses an emerging exposure risk to both workers and nearby residents. To comprehensively understand the internal exposure risks of metal(loid)s from copper smelting, we explored eighteen metal(loid)s and arsenic metabolites in the urine of both occupational and non-occupational populations using inductively coupled plasma mass spectrometry with high-performance liquid chromatography and compared their health risks. Results showed that zinc and copper (485.38 and 14.00 µg/L), and arsenic, lead, cadmium, vanadium, tin and antimony (46.80, 6.82, 2.17, 0.40, 0.44 and 0.23 µg/L, respectively) in workers (n=179) were significantly higher compared to controls (n=168), while Zinc, tin and antimony (412.10, 0.51 and 0.15 µg/L, respectively) of residents were significantly higher than controls. Additionally, workers had a higher monomethyl arsenic percentage (MMA%), showing lower arsenic methylation capacity. Source appointment analysis identified arsenic, lead, cadmium, antimony, tin and thallium as co-exposure metal(loid)s from copper smelting, positively relating to the age of workers. The hazard index (HI) of workers exceeded 1.0, while residents and control were approximately at 1.0. Besides, all three populations had accumulated cancer risks exceeding 1.0 × 10-4, and arsenite (AsIII) was the main contributor to the variation of workers and residents. Furthermore, residents living closer to the smelting plant had higher health risks. This study reveals arsenic exposure metabolites and multiple metals as emerging contaminants for copper smelting exposure populations, providing valuable insights for pollution control in non-ferrous metal smelting.
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  • 文章类型: Journal Article
    冶炼地区的土著微生物群落对于维持脆弱的生态系统功能至关重要。然而,社区集会过程及其对多金属污染的反应知之甚少,特别是每个仓中的类群,这些类群来自对组装过程有贡献的扩增子。在这里,微生物多样性,共现模式,通过高通量测序系统地揭示了典型的PbZn冶炼现场的组装过程和污染梯度的内在机理。结果表明,不同采样点的土著社区之间的组成特征一致,其中来自绿氟菌的KD4-96属和来自变形杆菌的鞘氨醇单胞菌属是最丰富的分类群。铅和锌冶炼地点的高污染和中污染群落的网络模块性>0.44,表明群落种群聚集成模块以抵抗高重金属胁迫。随机过程主导了社区集会,漂移(DR)的贡献最大,与铅显著相关,Zn,Cr和Cu含量。特别的是,DR控制的垃圾箱主要由变形杆菌(典型的r策略师),而HoS控制的垃圾箱是由Chloroflexi(典型的K战略家)控制的。此外,随着重金属含量的增加,以Sphingomonadaceae(变形杆菌)为主的垃圾箱中DR的比例逐渐增加。这些发现为社区控制在恢复和减轻PbZn冶炼地点的土壤退化提供了重要见解。
    Indigenous microbial communities in smelting areas are crucial for maintaining fragile ecosystem functions. However, the community assembly process and their responses to polymetallic pollution are poorly understood, especially the taxa in each bin from the amplicons that contributed to the assembly process. Herein, microbial diversity, co-occurrence patterns, assembly process and the intrinsic mechanisms across contamination gradients at a typical PbZn smelting site were systematically unravelled by high-throughput sequencing. The results showed a consistent compositional profile among the indigenous communities across sampling sites, wherein genera KD4-96 from Chloroflexi and Sphingomonas from Proteobacteria emerged as the most abundant taxa. Network modularity of the high- and middle-contaminated communities at Pb and Zn smelting sites was >0.44, indicating that community populations were clustered into modules to resist high heavy metal stress. Stochastic processes dominated the community assembly, with the greatest contribution from drift (DR), which was significantly correlated with Pb, Zn, Cr and Cu contents. What\'s particular was that the DR-controlled bins were dominated by Proteobacteria (typical r-strategists), while the HoS-controlled bins were by Chloroflexi (typical K-strategists). Furthermore, the proportion of DR in the bins dominated by Sphingomonadaceae (phylum Proteobacteria) increased gradually with the increase of heavy metal contents. These discoveries provide essential insights for community control in restoring and mitigating soil degradation at PbZn smelting sites.
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  • 文章类型: Journal Article
    在废旧锂离子电池(LIB)的火法冶炼过程中分离Li的困难限制了火法冶金工艺的发展。氯化使Li在熔炼过程中从废LIB转化为气相。在本文中,四种固体氯化剂(KCl,NaCl,CaCl2和MgCl2)对Li的挥发和金属(Co,Cu,研究了Ni和Fe)的回收率。系统地比较了四种固体氯化剂的直接氯化能力,间接氯化能力,合金在炉渣中的物理损失和化学损失。CaCl2由于其在这些指标中的优异结果,更适合用作固体氯化剂以促进Li的挥发。由CO2和SiO2促进的从MgCl2中释放HCl所需的温度低于500°C。过早释放的HCl未能参与氯化反应。与使用CaCl2时相比,当MgCl2用作氯化剂时,这导致Li挥发减少约12%。此外,使用KCl作为氯化剂减少了合金在炉渣中的化学溶解损失。NaCl的性能一般。最后,根据对四个指标的评估,为固体氯化剂的选择和优化提供了建议。
    The difficulty of separating Li during pyrometallurgical smelting of spent lithium-ion batteries (LIBs) has limited the development of pyrometallurgical processes. Chlorination enables the conversion of Li from spent LIBs to the gas phase during the smelting process. In this paper, the effects of four solid chlorinating agents (KCl, NaCl, CaCl2 and MgCl2) on Li volatilization and metal (Co, Cu, Ni and Fe) recovery were investigated. The four solid chlorinating agents were systematically compared in terms of the direct chlorination capacities, indirect chlorination capacities, alloy physical losses and chemical losses in the slag. CaCl2 was better suited for use as a solid chlorinating agent to promote Li volatilization due to its excellent results in these indexes. The temperature required for the release of HCl from MgCl2, facilitated by CO2 and SiO2, was lower than 500 °C. The prematurely released HCl failed to participate in the chlorination reaction. This resulted in approximately 12 % less Li volatilization when MgCl2 was used as a chlorinating agent compared to when CaCl2 was used. In addition, the use of KCl as a chlorinating agent decreased the chemical dissolution loss of alloys in the slag. The performance of NaCl was mediocre. Finally, based on evaluations of the four indexes, recommendations for the selection and optimization of solid chlorinating agents were provided.
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  • 文章类型: Journal Article
    钢铁工业在与低碳过渡和钢渣再利用有关的研究中引起了极大的关注。该行业以其高碳排放和其产生的大量钢渣而闻名。为了应对这些挑战,开发了钢渣余热回收工艺路线,它集成了CO2捕获和固定以及钢渣的有效利用。该工艺涉及使用钢铁厂的石灰窑烟气作为气体淬火剂,从而减少碳排放并促进钢渣的碳化转化,同时回收废热。所建立的钢渣碳化模型揭示了CO2气体分子在产品层内扩散不足是阻碍钢渣碳化性能的潜在机理。这一发现为提高钢渣的碳化性能奠定了基础。AspenPlus模拟结果表明,1t钢渣(碳酸化转化率为15.169%)可以固定55.19kgCO2,处理6.08kmol烟气(碳捕获率为92.733%),并回收2.04GJ的热量,0.43GJ的火用,和0.68兆瓦的运行成本。这些发现有助于开发可持续和有效的钢渣管理解决方案,在钢铁生产行业和其他相关领域具有潜在的应用。
    The iron and steel-making industries have garnered significant attention in research related to low-carbon transitions and the reuse of steel slag. This industry is known for its high carbon emissions and the substantial amount of steel slag it generates. To address these challenges, a waste heat recovery process route has been developed for molten steel slag, which integrates CO2 capture and fixation as well as efficient utilization of steel slag. This process involves the use of lime kiln flue gas from the steel plant as the gas quenching agent, thereby mitigating carbon emissions and facilitating carbonation conversion of steel slag while simultaneously recovering waste heat. The established carbonation model of steel slag reveals that the insufficient diffusion of CO2 gas molecules within the product layer is the underlying mechanism hindering the carbonation performance of steel slag. This finding forms the basis for enhancing the carbonation performance of steel slag. The results of Aspen Plus simulation indicate that 1 t of steel slag (with a carbonation conversion rate of 15.169 %) can fix 55.19 kg of CO2, process 6.08 kmol of flue gas (with a carbon capture rate of 92.733 %), and recover 2.04 GJ of heat, 0.43 GJ of exergy, and 0.68 MWh of operating cost. These findings contribute to the development of sustainable and efficient solutions for steel slag management, with potential applications in the steel production industry and other relevant fields.
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  • 文章类型: Journal Article
    钢铁工业,对全球经济至关重要,应对关键的可持续挑战,包括高能耗,温室气体排放,和不可再生资源利用,在不损害地球或社会福祉的情况下,维护其经济作用的可持续性势在必行。本研究提出了一个框架,旨在通过三螺旋部门的衔接来推进钢铁行业的可持续性(大学,工业,和政府)。基于综合评论科学方法,系统选择,解释,并对各种来源的信息进行了综合,以绘制钢铁行业可持续发展的技术科学情景。此场景通知了基准测试,根据科学理论和作者的专业知识,启用了针对三螺旋演员的定制行动的主张。主要的理论科学贡献在于深化和扩大将可持续发展与钢铁行业联系起来的知识,从而为未来的研究和实证研究奠定了基础。至于管理应用的贡献,这项工作可以指导大学开发可持续项目和建立工业伙伴关系;钢铁公司受益于最佳实践和技术,同时也实现了监管合规;政府可以促进促进钢铁行业可持续性的公共政策。
    The steel industry, crucial to the global economy, grapples with critical sustainable challenges, including high energy consumption, greenhouse gas emissions, and non-renewable resource utilization, making sustainability imperative for upholding its economic role without compromising the planet or societal well-being. This study proposes a framework aimed at advancing sustainability in the steel industry through the articulation of the triple helix sectors (university, industry, and government). Based on the integrative review scientific method, systematic selection, interpretation, and synthesis of information from various sources were carried out to map a technical-scientific scenario of sustainability in the steel industry. This scenario informed benchmarking which, in light of the scientific theory and the authors\' expertise, enabled the proposition of customized actions aimed at the triple helix actors. The main theoretical-scientific contribution lies in deepening and expanding the knowledge that connects sustainability to the steel industry, thus reinforcing the basis for future research and empirical studies. As for the managerial-applied contribution, this work can guide universities in developing sustainable projects and establishing industrial partnerships; steel companies benefit from the best practices and technologies, while also achieving regulatory compliance; and governments can promote public policies that boost sustainability in the steel sector.
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