Metallurgy

冶金
  • 文章类型: Journal Article
    有色金属冶炼对公众健康构成重大风险。具体来说,铜冶炼过程会释放砷,一种半挥发性准金属,这给工人和附近居民带来了新的暴露风险。为全面了解铜冶炼金属(类)的内部暴露风险,我们使用电感耦合等离子体质谱法和高效液相色谱法研究了职业和非职业人群尿液中的18种金属(类)和砷代谢物,并比较了它们的健康风险。结果表明,锌和铜(485.38和14.00µg/L),还有砷,铅,镉,钒,锡和锑(46.80、6.82、2.17、0.40、0.44和0.23µg/L,分别)在工人(n=179)中显著高于对照组(n=168),而锌,锡和锑(412.10、0.51和0.15µg/L,分别)的居民显著高于对照组。此外,工人的单甲基砷百分比(MMA%)较高,显示较低的砷甲基化能力。来源预约分析确定了砷,铅,镉,锑,锡和铊作为铜冶炼中的共同暴露金属(类),与工人的年龄呈正相关。工人的危害指数(HI)超过1.0,而居民和对照组约为1.0。此外,所有三个人群的累积癌症风险均超过1.0×10-4,亚砷酸盐(AsIII)是工人和居民差异的主要原因.此外,居住在冶炼厂附近的居民有更高的健康风险。这项研究揭示了砷暴露代谢物和多种金属作为铜冶炼暴露人群的新兴污染物,为有色金属冶炼污染控制提供有价值的见解。
    Non-ferrous metal smelting poses significant risks to public health. Specifically, the copper smelting process releases arsenic, a semi-volatile metalloid, which poses an emerging exposure risk to both workers and nearby residents. To comprehensively understand the internal exposure risks of metal(loid)s from copper smelting, we explored eighteen metal(loid)s and arsenic metabolites in the urine of both occupational and non-occupational populations using inductively coupled plasma mass spectrometry with high-performance liquid chromatography and compared their health risks. Results showed that zinc and copper (485.38 and 14.00 µg/L), and arsenic, lead, cadmium, vanadium, tin and antimony (46.80, 6.82, 2.17, 0.40, 0.44 and 0.23 µg/L, respectively) in workers (n=179) were significantly higher compared to controls (n=168), while Zinc, tin and antimony (412.10, 0.51 and 0.15 µg/L, respectively) of residents were significantly higher than controls. Additionally, workers had a higher monomethyl arsenic percentage (MMA%), showing lower arsenic methylation capacity. Source appointment analysis identified arsenic, lead, cadmium, antimony, tin and thallium as co-exposure metal(loid)s from copper smelting, positively relating to the age of workers. The hazard index (HI) of workers exceeded 1.0, while residents and control were approximately at 1.0. Besides, all three populations had accumulated cancer risks exceeding 1.0 × 10-4, and arsenite (AsIII) was the main contributor to the variation of workers and residents. Furthermore, residents living closer to the smelting plant had higher health risks. This study reveals arsenic exposure metabolites and multiple metals as emerging contaminants for copper smelting exposure populations, providing valuable insights for pollution control in non-ferrous metal smelting.
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  • 文章类型: Journal Article
    在废旧锂离子电池(LIB)的火法冶炼过程中分离Li的困难限制了火法冶金工艺的发展。氯化使Li在熔炼过程中从废LIB转化为气相。在本文中,四种固体氯化剂(KCl,NaCl,CaCl2和MgCl2)对Li的挥发和金属(Co,Cu,研究了Ni和Fe)的回收率。系统地比较了四种固体氯化剂的直接氯化能力,间接氯化能力,合金在炉渣中的物理损失和化学损失。CaCl2由于其在这些指标中的优异结果,更适合用作固体氯化剂以促进Li的挥发。由CO2和SiO2促进的从MgCl2中释放HCl所需的温度低于500°C。过早释放的HCl未能参与氯化反应。与使用CaCl2时相比,当MgCl2用作氯化剂时,这导致Li挥发减少约12%。此外,使用KCl作为氯化剂减少了合金在炉渣中的化学溶解损失。NaCl的性能一般。最后,根据对四个指标的评估,为固体氯化剂的选择和优化提供了建议。
    The difficulty of separating Li during pyrometallurgical smelting of spent lithium-ion batteries (LIBs) has limited the development of pyrometallurgical processes. Chlorination enables the conversion of Li from spent LIBs to the gas phase during the smelting process. In this paper, the effects of four solid chlorinating agents (KCl, NaCl, CaCl2 and MgCl2) on Li volatilization and metal (Co, Cu, Ni and Fe) recovery were investigated. The four solid chlorinating agents were systematically compared in terms of the direct chlorination capacities, indirect chlorination capacities, alloy physical losses and chemical losses in the slag. CaCl2 was better suited for use as a solid chlorinating agent to promote Li volatilization due to its excellent results in these indexes. The temperature required for the release of HCl from MgCl2, facilitated by CO2 and SiO2, was lower than 500 °C. The prematurely released HCl failed to participate in the chlorination reaction. This resulted in approximately 12 % less Li volatilization when MgCl2 was used as a chlorinating agent compared to when CaCl2 was used. In addition, the use of KCl as a chlorinating agent decreased the chemical dissolution loss of alloys in the slag. The performance of NaCl was mediocre. Finally, based on evaluations of the four indexes, recommendations for the selection and optimization of solid chlorinating agents were provided.
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  • 文章类型: Journal Article
    钢铁工业在与低碳过渡和钢渣再利用有关的研究中引起了极大的关注。该行业以其高碳排放和其产生的大量钢渣而闻名。为了应对这些挑战,开发了钢渣余热回收工艺路线,它集成了CO2捕获和固定以及钢渣的有效利用。该工艺涉及使用钢铁厂的石灰窑烟气作为气体淬火剂,从而减少碳排放并促进钢渣的碳化转化,同时回收废热。所建立的钢渣碳化模型揭示了CO2气体分子在产品层内扩散不足是阻碍钢渣碳化性能的潜在机理。这一发现为提高钢渣的碳化性能奠定了基础。AspenPlus模拟结果表明,1t钢渣(碳酸化转化率为15.169%)可以固定55.19kgCO2,处理6.08kmol烟气(碳捕获率为92.733%),并回收2.04GJ的热量,0.43GJ的火用,和0.68兆瓦的运行成本。这些发现有助于开发可持续和有效的钢渣管理解决方案,在钢铁生产行业和其他相关领域具有潜在的应用。
    The iron and steel-making industries have garnered significant attention in research related to low-carbon transitions and the reuse of steel slag. This industry is known for its high carbon emissions and the substantial amount of steel slag it generates. To address these challenges, a waste heat recovery process route has been developed for molten steel slag, which integrates CO2 capture and fixation as well as efficient utilization of steel slag. This process involves the use of lime kiln flue gas from the steel plant as the gas quenching agent, thereby mitigating carbon emissions and facilitating carbonation conversion of steel slag while simultaneously recovering waste heat. The established carbonation model of steel slag reveals that the insufficient diffusion of CO2 gas molecules within the product layer is the underlying mechanism hindering the carbonation performance of steel slag. This finding forms the basis for enhancing the carbonation performance of steel slag. The results of Aspen Plus simulation indicate that 1 t of steel slag (with a carbonation conversion rate of 15.169 %) can fix 55.19 kg of CO2, process 6.08 kmol of flue gas (with a carbon capture rate of 92.733 %), and recover 2.04 GJ of heat, 0.43 GJ of exergy, and 0.68 MWh of operating cost. These findings contribute to the development of sustainable and efficient solutions for steel slag management, with potential applications in the steel production industry and other relevant fields.
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  • 文章类型: Journal Article
    金属车间是大量生产金属含量高的颗粒物(PM)的工作场所,这对工人构成了巨大的健康风险。通过不同的金属加工技术产生的PM在其元素组成和尺寸分布上有很大不同,因此会带来不同的健康风险。在以前的一些研究中,污染源在受控条件下隔离,while,在这项研究中,我们提出了一种有价值的替代方法来表征可应用于实际工作环境的污染源。在同一车间的五个单元(部分专门从事不同的技术)中对精细PM进行了采样。共收集53个样品,时间分辨率为30分钟和1小时。和元素分析,其中测定了14种元素的浓度,使用X射线荧光技术进行。确定了五种污染源:背景,钢研磨,金属活性气体焊接,钨极惰性气体保护焊,和加工。通过正矩阵分解识别来源,来源分配的统计方法。确定的来源与研讨会的工作活动以及先前研究中描述的实际来源非常吻合。表明,正矩阵分解可以成为室内源识别和表征的有价值的工具。
    Metal workshops are workplaces with the substantial production of particulate matter (PM) with high metal content, which poses a significant health risk to workers. The PM produced by different metal processing techniques differs considerably in its elemental composition and size distribution and therefore poses different health risks. In some previous studies, the pollution sources were isolated under controlled conditions, while, in this study, we present a valuable alternative to characterize the pollution sources that can be applied to real working environments. Fine PM was sampled in five units (partially specializing in different techniques) of the same workshop. A total of 53 samples were collected with a temporal resolution of 30 min and 1 h. The mass concentrations were determined gravimetrically, and the elemental analysis, in which the concentrations of 14 elements were determined, was carried out using the X-ray fluorescence technique. Five sources of pollution were identified: background, steel grinding, metal active gas welding, tungsten inert gas welding, and machining. The sources were identified by positive matrix factorization, a statistical method for source apportionment. The identified sources corresponded well with the work activities in the workshop and with the actual sources described in previous studies. It is shown that positive matrix factorization can be a valuable tool for the identification and characterization of indoor sources.
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  • 文章类型: Case Reports
    软组织对假体金属碎片的炎症反应,归类为金属碎片不良反应(ARMD),是全髋关节置换术(THA)的常见并发症,通常会导致植入物失败。在现代骨科中引入模块化植入物设计为全髋关节置换术带来了好处,但也增加了患者对腐蚀相关风险的敏感性。ARMD可以从各种金属铰接表面发展,包括聚乙烯上陶瓷(CoP),陶瓷对陶瓷(CoC),金属对金属(MoM),和金属对聚乙烯(MoP)配置。在这个案例研究中,一名68岁的男性在16年前接受了MoP植入治疗右髋关节骨关节炎,表现出疼痛和行走困难,在过去的三个月中加剧了。临床检查显示植入物周围有压痛,运动范围有限。影像学检查,包括X射线和超声引导的抽吸,再加上正常的血清和尿中钴(Co)和铬(Cr)水平,确诊为ARMD。鉴于症状的严重程度和影像学检查结果,手术干预是必要的,使用Burch-Schneider笼子进行两阶段的植入物增强翻修。手术后三个月,患者的疼痛水平得到了显着改善,运动范围(ROM),和髋关节功能。此病例强调了对接受非MoMTHA的患者进行ARMD警惕监测的重要性,甚至手术后几年。及时识别和管理ARMD对于减轻长期并发症的风险和优化患者预后至关重要。需要进一步的研究来了解MOPTHA中ARMD的风险因素和机制,协助制定预防策略和完善的治疗方案。
    Soft tissue inflammatory responses to metal debris from prostheses, categorised as adverse reactions to metal debris (ARMD), are frequent complications of total hip arthroplasty (THA) and often result in implant failure. Introducing modular implant designs in modern orthopaedics has brought benefits to total hip replacements but has also increased patients\' susceptibility to corrosion-related risks. ARMD can develop from various metal articulating surfaces, including ceramic-on-polyethylene (CoP), ceramic-on-ceramic (CoC), metal-on-metal (MoM), and metal-on-polyethylene (MoP) configurations. In this case study, a 68-year-old male who underwent a MoP implant for osteoarthritis of the right hip 16 years ago presented with pain and difficulty walking, exacerbated over the past three months. Clinical examination revealed tenderness around the implant and a limited range of motion. Imaging studies, including X-rays and ultrasound-guided aspiration, coupled with normal serum and urinary cobalt (Co) and chromium (Cr) levels, confirmed the diagnosis of ARMD. Given the severity of symptoms and radiographic findings, surgical intervention was warranted, leading to a two-stage revision with implant augmentation using a Burch-Schneider cage. Three months post operation, the patient experienced significant improvements in pain levels, range of motion (ROM), and hip function. This case underscores the importance of vigilant surveillance for ARMD in patients undergoing non-MoM THA, even years post surgery. Prompt recognition and management of ARMD are crucial to mitigate the risk of long-term complications and optimise patient outcomes. Further research is needed to understand the risk factors and mechanisms underlying ARMD in MoP THA, aiding in developing preventive strategies and refined treatment protocols.
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  • 文章类型: Journal Article
    在这项研究中,使用半经验方法估算了铝冶炼厂在大气表层中排放的颗粒的垂直速度的平均值。该方法基于对使用苔藓生物指标沿选定方向测量的污染物水平剖面的回归分析。2013年,在Kandalaksha市的一家冶金工业企业的影响区进行了附生苔藓Sanioniauncinata的选择,摩尔曼斯克地区。As的浓度,Si,Ni,Zn,Ti,Cd,Na,Pb,Co,K,Ba,Ca,Mg,Mn,Sr,Fe,Al,V,Cr,使用原子发射光谱法测定Cu。进行的评估表明,粒子向地球表面的平均速度,当考虑到大的时空尺度时,比重力沉降速度高几十倍。
    In this study, the average values of vertical velocity of particles emitted from an aluminum smelter in the surface layer of the atmosphere were estimated using a semi-empirical method. The method is based on regression analysis of the horizontal profile of pollutants measured along the selected direction using moss bioindicators. The selection of epiphytic mosses Sanionia uncinata was carried out in 2013 in the zone of influence of a metallurgical industry enterprise in the city of Kandalaksha, Murmansk region. The concentrations of As, Si, Ni, Zn, Ti, Cd, Na, Pb, Co, K, Ba, Ca, Mg, Mn, Sr, Fe, Al, V, Cr, Cu were determined using atomic emission spectrometry. The conducted assessments showed that the average particle velocity toward the Earth\'s surface, when considering large spatial and temporal scales, is tens of times higher than gravitational settling velocities.
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  • 文章类型: Journal Article
    金属合金通常形成相-称为固溶体-其中化学元素以几乎随机的方式散布在相同的晶格上。某些化学基序比其他化学基序更常见的趋势被称为化学短程有序(SRO)。并且由于其极端的构型复杂性,在具有高浓度存在的多种化学元素的合金中,它已经得到了充分的考虑(例如,高熵合金)。SRO使固溶体的随机性略低于完全随机,“这是一幅物理直观的画面,但由于可能的化学基序的数量及其在晶格上的细微空间分布,因此不易量化。这里,我们提出了一种多尺度方法来预测和量化具有原子分辨率的合金的SRO状态,结合机器学习技术,弥合电子结构计算和SRO特征长度尺度之间的差距。结果是一种能够与实验测量结果一致地预测SRO长度尺度的方法,同时将SRO与诸如局部晶格畸变之类的基本量全面关联。这项工作推进了对固溶相的定量理解,为将SRO长度尺度严格纳入预测机械和热力学模型铺平了道路。
    Metallic alloys often form phases-known as solid solutions-in which chemical elements are spread out on the same crystal lattice in an almost random manner. The tendency of certain chemical motifs to be more common than others is known as chemical short-range order (SRO), and it has received substantial consideration in alloys with multiple chemical elements present in large concentrations due to their extreme configurational complexity (e.g., high-entropy alloys). SRO renders solid solutions \"slightly less random than completely random,\" which is a physically intuitive picture, but not easily quantifiable due to the sheer number of possible chemical motifs and their subtle spatial distribution on the lattice. Here, we present a multiscale method to predict and quantify the SRO state of an alloy with atomic resolution, incorporating machine learning techniques to bridge the gap between electronic-structure calculations and the characteristic length scale of SRO. The result is an approach capable of predicting SRO length scale in agreement with experimental measurements while comprehensively correlating SRO with fundamental quantities such as local lattice distortions. This work advances the quantitative understanding of solid-solution phases, paving the way for the rigorous incorporation of SRO length scales into predictive mechanical and thermodynamic models.
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  • 文章类型: Journal Article
    欧亚青铜时代(BA)被描述为人类大量迁徙的时期,畜牧业的出现,驯化马,和冶金的发展。这项研究的重点是两个具有西伯利亚遗传血统的北欧亚站点。其中一个网站,Rostovka,与Seima-Turbino(ST)现象(〜2200-1900BCE)有关,该现象的特征是在整个欧亚大陆北部发现了精细的冶金物体。Rostovka个体的遗传特征在许多现代乌拉尔语族代表的西伯利亚苔原森林遗传序列上差异很大,观察到的遗传异质性与目前对ST是一种跨文化现象的理解是一致的。来自第二个站点的个人,莫斯科伊·奥莱尼·奥斯特洛夫在科拉,相比之下,西伯利亚血统上形成了一个更紧密的集群。我们进一步探索了这种西伯利亚血统,并评估了ST现象和其他同期BA文化在乌拉尔语言和西伯利亚血统传播中的作用。
    The Eurasian Bronze Age (BA) has been described as a period of substantial human migrations, the emergence of pastoralism, horse domestication, and development of metallurgy. This study focuses on two north Eurasian sites sharing Siberian genetic ancestry. One of the sites, Rostovka, is associated with the Seima-Turbino (ST) phenomenon (~2200-1900 BCE) that is characterized by elaborate metallurgical objects found throughout Northern Eurasia. The genetic profiles of Rostovka individuals vary widely along the forest-tundra Siberian genetic cline represented by many modern Uralic-speaking populations, and the genetic heterogeneity observed is consistent with the current understanding of the ST being a transcultural phenomenon. Individuals from the second site, Bolshoy Oleni Ostrov in Kola, in comparison form a tighter cluster on the Siberian ancestry cline. We further explore this Siberian ancestry profile and assess the role of the ST phenomenon and other contemporaneous BA cultures in the spread of Uralic languages and Siberian ancestry.
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  • 文章类型: Journal Article
    背景:慢性肾脏病(CKD)具有很高的公共卫生负担,但对金属加工液(MWF)气溶胶之间的关系知之甚少,职业性噪声和CKD。我们旨在探讨职业性MWF气溶胶之间的关系,职业性噪声和CKD。
    方法:从无锡市的三家加工公司中抽取了2,738名机械师,中国,2022年。我们使用国家职业安全与健康研究所(NIOSH)方法5524收集MWF气溶胶暴露的单个样本,和中国国家标准(GBZ/T189.8-2007)方法对个人职业噪声暴露进行检测。CKD的诊断标准为尿白蛋白/肌酐比值(UACR)≥30mg/g和肾功能降低(eGFR<60mL。min-1.1.73m-2)持续时间超过3个月。通过平滑曲线拟合分析MWF气溶胶和职业性噪声与CKD的相关性。采用分段回归模型对阈值效应进行分析。
    结果:暴露于MWF气溶胶(比值比[OR]=2.03,95%置信区间[CI]:1.21-3.41)和职业噪声(OR=1.77,95CI:1.06-2.96)的工人CKD患病率高于未暴露工人。在增加的MWF气溶胶和职业噪声剂量与CKD风险之间发现了非线性和正相关。当MWF气溶胶的每日累积暴露剂量超过8.03mg/m3时,OR为1.24(95CI:1.03-1.58),当职业噪声超过87.22dB(A)时,OR为1.16(95CI:1.04-1.20)。在MWF气溶胶与职业噪声的交互分析中,暴露于MWF气溶胶(累积暴露量≥8.03mg/m3-天)和职业噪声(LEX,8h≥87.22dB(A))的CKD患病率增加(OR=2.71,95CI:1.48-4.96)。MWF气溶胶和职业噪声在CKD患病率中具有正相互作用。
    结论:职业MWF气溶胶和噪声与CKD呈正相关和非线性相关,累积MWF气溶胶和噪声暴露与CKD呈正相互作用。这些发现强调了评估暴露于MWF气溶胶和职业噪声的工人的肾功能的重要性。前瞻性和纵向队列研究对于阐明这些关联的因果关系是必要的。
    BACKGROUND: Chronic kidney disease (CKD) carries a high public health burden yet little is known about the relationship between metalworking fluid (MWF) aerosols, occupational noise and CKD. We aimed to explore the relationship between occupational MWF aerosols, occupational noise and CKD.
    METHODS: A total of 2,738 machinists were sampled from three machining companies in Wuxi, China, in 2022. We used the National Institute for Occupational Safety and Health (NIOSH) method 5524 to collect individual samples for MWF aerosols exposure, and the Chinese national standard (GBZ/T 189.8-2007) method to test individual occupational noise exposure. The diagnostic criteria for CKD were urinary albumin/creatinine ratio (UACR) of ≥ 30 mg/g and reduced renal function (eGFR < 60 mL.min- 1. 1.73 m- 2) lasting longer than 3 months. Smooth curve fitting was conducted to analyze the associations of MWF aerosols and occupational noise with CKD. A segmented regression model was used to analyze the threshold effects.
    RESULTS: Workers exposed to MWF aerosols (odds ratio [OR] = 2.03, 95% confidence interval [CI]: 1.21-3.41) and occupational noise (OR = 1.77, 95%CI: 1.06-2.96) had higher prevalence of CKD than nonexposed workers. A nonlinear and positive association was found between increasing MWF aerosols and occupational noise dose and the risk of CKD. When daily cumulative exposure dose of MWF aerosols exceeded 8.03 mg/m3, the OR was 1.24 (95%CI: 1.03-1.58), and when occupational noise exceeded 87.22 dB(A), the OR was 1.16 (95%CI: 1.04-1.20). In the interactive analysis between MWF aerosols and occupational noise, the workers exposed to both MWF aerosols (cumulative exposure ≥ 8.03 mg/m3-day) and occupational noise (LEX,8 h ≥ 87.22 dB(A)) had an increased prevalence of CKD (OR = 2.71, 95%CI: 1.48-4.96). MWF aerosols and occupational noise had a positive interaction in prevalence of CKD.
    CONCLUSIONS: Occupational MWF aerosols and noise were positively and nonlinearly associated with CKD, and cumulative MWF aerosols and noise exposure showed a positive interaction with CKD. These findings emphasize the importance of assessing kidney function of workers exposed to MWF aerosols and occupational noise. Prospective and longitudinal cohort studies are necessary to elucidate the causality of these associations.
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  • 文章类型: Journal Article
    钴铬(CoCr)合金目前用于各种心血管,骨科,骨折固定术,和牙科植入物。各种工艺,如铸造,锻造,锻造加工,热等静压,金属注塑成型,铣削,选择性激光熔化,和电子束熔化用于制造CoCr合金植入物。微观结构和沉淀物(碳化物,氮化物,碳氮化物,和金属间化合物)在合金内形成的主要由所采用的制造工艺类型决定。尽管显微组织和析出物对CoCr合金的物理和机械性能的影响在文献中得到了很好的回顾和记录,对耐腐蚀性和生物相容性的影响没有全面审查。本文回顾了用于制造CoCr合金植入物的各种工艺,并讨论了制造工艺对耐腐蚀性和生物相容性的影响。这篇综述得出的结论是,在合金中形成的微观结构和析出物是所采用的制造工艺所独有的,并且对CoCr合金的耐腐蚀性和生物相容性有重大影响。此外,本综述包括金属植入物的腐蚀和生物相容性的历史和科学概述。具体来说,强调了CoCr合金在全髋关节置换术的金属对金属轴承表面中使用时的失效。建议植入物/应用的类型(骨科,牙科,心血管,等。)应该是选择用于医疗器械开发的生物材料时要考虑的首要因素。
    Cobalt-Chromium (CoCr) alloys are currently used for various cardiovascular, orthopedic, fracture fixation, and dental implants. A variety of processes such as casting, forging, wrought processing, hot isostatic pressing, metal injection molding, milling, selective laser melting, and electron beam melting are used in the manufacture of CoCr alloy implants. The microstructure and precipitates (carbides, nitrides, carbonitrides, and intermetallic compounds) formed within the alloy are primarily determined by the type of manufacturing process employed. Although the effects of microstructure and precipitates on the physical and mechanical properties of CoCr alloys are well reviewed and documented in the literature, the effects on corrosion resistance and biocompatibility are not comprehensively reviewed. This article reviews the various processes used to manufacture CoCr alloy implants and discusses the effects of manufacturing processes on corrosion resistance and biocompatibility. This review concludes that the microstructure and precipitates formed in the alloy are unique to the manufacturing process employed and have a significant impact on the corrosion resistance and biocompatibility of CoCr alloys. Additionally, a historical and scientific overview of corrosion and biocompatibility for metallic implants is included in this review. Specifically, the failure of CoCr alloys when used in metal-on-metal bearing surfaces of total hip replacements is highlighted. It is recommended that the type of implant/application (orthopedic, dental, cardiovascular, etc.) should be the first and foremost factor to be considered when selecting biomaterials for medical device development.
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