Metallurgy

冶金
  • 文章类型: Journal Article
    考虑到金属加工液(MWF)的复杂性质,很难进行暴露评估。这项研究描述了来自20个车间的工人对直型和水基MWF的全面暴露评估。测定了新的和使用的MWF中的金属和有机碳(OC)含量。收集可吸入颗粒物和气体馏分的全移空气样品,并进行重量分析和金属分析,OC,和醛。通过与工人的观察和访谈确定了暴露的决定因素。使用混合模型系统地确定了与个人可吸入颗粒物和气体馏分相关的决定因素。对于直型和水基MWF(64-386µg/m3),观察到类似的可吸入颗粒暴露。气体分数是直(322-2362µg/m3)和水基MWF(101-699µg/m3)的总质量分数的最重要贡献者。无论MWF类型如何,雾化颗粒的金属含量都很低;然而,在可能达到危险浓度的污水坑中观察到明显的浓度。工作活动集群是直接MWF暴露于颗粒和气体馏分的重要决定因素。当前的机器外壳仍然是减少颗粒MWF的有效决定因素,但对于气态部分而言效率低下。适当管理的水基MWF意味着没有再循环和没有来自液压流体的污染可最大限度地减少气体暴露。车间温度也影响质量分数。这些发现表明,可以通过减少气体含量的控制措施和适当的MWF管理来改善暴露。
    Exposure assessments to metalworking fluids (MWF) is difficult considering the complex nature of MWF. This study describes a comprehensive exposure assessment to straight and water-based MWFs among workers from 20 workshops. Metal and organic carbon (OC) content in new and used MWF were determined. Full-shift air samples of inhalable particulate and gaseous fraction were collected and analysed gravimetrically and for metals, OC, and aldehydes. Exposure determinants were ascertained through observations and interviews with workers. Determinants associated with personal inhalable particulate and gaseous fractions were systematically identified using mixed models. Similar inhalable particle exposure was observed for straight and water-based MWFs (64-386 µg/m3). The gaseous fraction was the most important contributor to the total mass fraction for both straight (322-2362 µg/m3) and water-based MWFs (101-699 µg/m3). The aerosolized particles exhibited low metal content irrespective of the MWF type; however, notable concentrations were observed in the sumps potentially reaching hazardous concentrations. Job activity clusters were important determinants for both exposure to particulate and gaseous fractions from straight MWF. Current machine enclosures remain an efficient determinant to reduce particulate MWF but were inefficient for the gaseous fraction. Properly managed water-based MWF meaning no recycling and no contamination from hydraulic fluids minimizes gaseous exposure. Workshop temperature also influenced the mass fractions. These findings suggest that exposures may be improved with control measures that reduce the gaseous fraction and proper management of MWF.
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  • 文章类型: Journal Article
    金属车间是大量生产金属含量高的颗粒物(PM)的工作场所,这对工人构成了巨大的健康风险。通过不同的金属加工技术产生的PM在其元素组成和尺寸分布上有很大不同,因此会带来不同的健康风险。在以前的一些研究中,污染源在受控条件下隔离,while,在这项研究中,我们提出了一种有价值的替代方法来表征可应用于实际工作环境的污染源。在同一车间的五个单元(部分专门从事不同的技术)中对精细PM进行了采样。共收集53个样品,时间分辨率为30分钟和1小时。和元素分析,其中测定了14种元素的浓度,使用X射线荧光技术进行。确定了五种污染源:背景,钢研磨,金属活性气体焊接,钨极惰性气体保护焊,和加工。通过正矩阵分解识别来源,来源分配的统计方法。确定的来源与研讨会的工作活动以及先前研究中描述的实际来源非常吻合。表明,正矩阵分解可以成为室内源识别和表征的有价值的工具。
    Metal workshops are workplaces with the substantial production of particulate matter (PM) with high metal content, which poses a significant health risk to workers. The PM produced by different metal processing techniques differs considerably in its elemental composition and size distribution and therefore poses different health risks. In some previous studies, the pollution sources were isolated under controlled conditions, while, in this study, we present a valuable alternative to characterize the pollution sources that can be applied to real working environments. Fine PM was sampled in five units (partially specializing in different techniques) of the same workshop. A total of 53 samples were collected with a temporal resolution of 30 min and 1 h. The mass concentrations were determined gravimetrically, and the elemental analysis, in which the concentrations of 14 elements were determined, was carried out using the X-ray fluorescence technique. Five sources of pollution were identified: background, steel grinding, metal active gas welding, tungsten inert gas welding, and machining. The sources were identified by positive matrix factorization, a statistical method for source apportionment. The identified sources corresponded well with the work activities in the workshop and with the actual sources described in previous studies. It is shown that positive matrix factorization can be a valuable tool for the identification and characterization of indoor sources.
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  • 文章类型: Case Reports
    软组织对假体金属碎片的炎症反应,归类为金属碎片不良反应(ARMD),是全髋关节置换术(THA)的常见并发症,通常会导致植入物失败。在现代骨科中引入模块化植入物设计为全髋关节置换术带来了好处,但也增加了患者对腐蚀相关风险的敏感性。ARMD可以从各种金属铰接表面发展,包括聚乙烯上陶瓷(CoP),陶瓷对陶瓷(CoC),金属对金属(MoM),和金属对聚乙烯(MoP)配置。在这个案例研究中,一名68岁的男性在16年前接受了MoP植入治疗右髋关节骨关节炎,表现出疼痛和行走困难,在过去的三个月中加剧了。临床检查显示植入物周围有压痛,运动范围有限。影像学检查,包括X射线和超声引导的抽吸,再加上正常的血清和尿中钴(Co)和铬(Cr)水平,确诊为ARMD。鉴于症状的严重程度和影像学检查结果,手术干预是必要的,使用Burch-Schneider笼子进行两阶段的植入物增强翻修。手术后三个月,患者的疼痛水平得到了显着改善,运动范围(ROM),和髋关节功能。此病例强调了对接受非MoMTHA的患者进行ARMD警惕监测的重要性,甚至手术后几年。及时识别和管理ARMD对于减轻长期并发症的风险和优化患者预后至关重要。需要进一步的研究来了解MOPTHA中ARMD的风险因素和机制,协助制定预防策略和完善的治疗方案。
    Soft tissue inflammatory responses to metal debris from prostheses, categorised as adverse reactions to metal debris (ARMD), are frequent complications of total hip arthroplasty (THA) and often result in implant failure. Introducing modular implant designs in modern orthopaedics has brought benefits to total hip replacements but has also increased patients\' susceptibility to corrosion-related risks. ARMD can develop from various metal articulating surfaces, including ceramic-on-polyethylene (CoP), ceramic-on-ceramic (CoC), metal-on-metal (MoM), and metal-on-polyethylene (MoP) configurations. In this case study, a 68-year-old male who underwent a MoP implant for osteoarthritis of the right hip 16 years ago presented with pain and difficulty walking, exacerbated over the past three months. Clinical examination revealed tenderness around the implant and a limited range of motion. Imaging studies, including X-rays and ultrasound-guided aspiration, coupled with normal serum and urinary cobalt (Co) and chromium (Cr) levels, confirmed the diagnosis of ARMD. Given the severity of symptoms and radiographic findings, surgical intervention was warranted, leading to a two-stage revision with implant augmentation using a Burch-Schneider cage. Three months post operation, the patient experienced significant improvements in pain levels, range of motion (ROM), and hip function. This case underscores the importance of vigilant surveillance for ARMD in patients undergoing non-MoM THA, even years post surgery. Prompt recognition and management of ARMD are crucial to mitigate the risk of long-term complications and optimise patient outcomes. Further research is needed to understand the risk factors and mechanisms underlying ARMD in MoP THA, aiding in developing preventive strategies and refined treatment protocols.
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  • 文章类型: Journal Article
    金属合金通常形成相-称为固溶体-其中化学元素以几乎随机的方式散布在相同的晶格上。某些化学基序比其他化学基序更常见的趋势被称为化学短程有序(SRO)。并且由于其极端的构型复杂性,在具有高浓度存在的多种化学元素的合金中,它已经得到了充分的考虑(例如,高熵合金)。SRO使固溶体的随机性略低于完全随机,“这是一幅物理直观的画面,但由于可能的化学基序的数量及其在晶格上的细微空间分布,因此不易量化。这里,我们提出了一种多尺度方法来预测和量化具有原子分辨率的合金的SRO状态,结合机器学习技术,弥合电子结构计算和SRO特征长度尺度之间的差距。结果是一种能够与实验测量结果一致地预测SRO长度尺度的方法,同时将SRO与诸如局部晶格畸变之类的基本量全面关联。这项工作推进了对固溶相的定量理解,为将SRO长度尺度严格纳入预测机械和热力学模型铺平了道路。
    Metallic alloys often form phases-known as solid solutions-in which chemical elements are spread out on the same crystal lattice in an almost random manner. The tendency of certain chemical motifs to be more common than others is known as chemical short-range order (SRO), and it has received substantial consideration in alloys with multiple chemical elements present in large concentrations due to their extreme configurational complexity (e.g., high-entropy alloys). SRO renders solid solutions \"slightly less random than completely random,\" which is a physically intuitive picture, but not easily quantifiable due to the sheer number of possible chemical motifs and their subtle spatial distribution on the lattice. Here, we present a multiscale method to predict and quantify the SRO state of an alloy with atomic resolution, incorporating machine learning techniques to bridge the gap between electronic-structure calculations and the characteristic length scale of SRO. The result is an approach capable of predicting SRO length scale in agreement with experimental measurements while comprehensively correlating SRO with fundamental quantities such as local lattice distortions. This work advances the quantitative understanding of solid-solution phases, paving the way for the rigorous incorporation of SRO length scales into predictive mechanical and thermodynamic models.
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  • 文章类型: Journal Article
    欧亚青铜时代(BA)被描述为人类大量迁徙的时期,畜牧业的出现,驯化马,和冶金的发展。这项研究的重点是两个具有西伯利亚遗传血统的北欧亚站点。其中一个网站,Rostovka,与Seima-Turbino(ST)现象(〜2200-1900BCE)有关,该现象的特征是在整个欧亚大陆北部发现了精细的冶金物体。Rostovka个体的遗传特征在许多现代乌拉尔语族代表的西伯利亚苔原森林遗传序列上差异很大,观察到的遗传异质性与目前对ST是一种跨文化现象的理解是一致的。来自第二个站点的个人,莫斯科伊·奥莱尼·奥斯特洛夫在科拉,相比之下,西伯利亚血统上形成了一个更紧密的集群。我们进一步探索了这种西伯利亚血统,并评估了ST现象和其他同期BA文化在乌拉尔语言和西伯利亚血统传播中的作用。
    The Eurasian Bronze Age (BA) has been described as a period of substantial human migrations, the emergence of pastoralism, horse domestication, and development of metallurgy. This study focuses on two north Eurasian sites sharing Siberian genetic ancestry. One of the sites, Rostovka, is associated with the Seima-Turbino (ST) phenomenon (~2200-1900 BCE) that is characterized by elaborate metallurgical objects found throughout Northern Eurasia. The genetic profiles of Rostovka individuals vary widely along the forest-tundra Siberian genetic cline represented by many modern Uralic-speaking populations, and the genetic heterogeneity observed is consistent with the current understanding of the ST being a transcultural phenomenon. Individuals from the second site, Bolshoy Oleni Ostrov in Kola, in comparison form a tighter cluster on the Siberian ancestry cline. We further explore this Siberian ancestry profile and assess the role of the ST phenomenon and other contemporaneous BA cultures in the spread of Uralic languages and Siberian ancestry.
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  • 文章类型: Journal Article
    背景:慢性肾脏病(CKD)具有很高的公共卫生负担,但对金属加工液(MWF)气溶胶之间的关系知之甚少,职业性噪声和CKD。我们旨在探讨职业性MWF气溶胶之间的关系,职业性噪声和CKD。
    方法:从无锡市的三家加工公司中抽取了2,738名机械师,中国,2022年。我们使用国家职业安全与健康研究所(NIOSH)方法5524收集MWF气溶胶暴露的单个样本,和中国国家标准(GBZ/T189.8-2007)方法对个人职业噪声暴露进行检测。CKD的诊断标准为尿白蛋白/肌酐比值(UACR)≥30mg/g和肾功能降低(eGFR<60mL。min-1.1.73m-2)持续时间超过3个月。通过平滑曲线拟合分析MWF气溶胶和职业性噪声与CKD的相关性。采用分段回归模型对阈值效应进行分析。
    结果:暴露于MWF气溶胶(比值比[OR]=2.03,95%置信区间[CI]:1.21-3.41)和职业噪声(OR=1.77,95CI:1.06-2.96)的工人CKD患病率高于未暴露工人。在增加的MWF气溶胶和职业噪声剂量与CKD风险之间发现了非线性和正相关。当MWF气溶胶的每日累积暴露剂量超过8.03mg/m3时,OR为1.24(95CI:1.03-1.58),当职业噪声超过87.22dB(A)时,OR为1.16(95CI:1.04-1.20)。在MWF气溶胶与职业噪声的交互分析中,暴露于MWF气溶胶(累积暴露量≥8.03mg/m3-天)和职业噪声(LEX,8h≥87.22dB(A))的CKD患病率增加(OR=2.71,95CI:1.48-4.96)。MWF气溶胶和职业噪声在CKD患病率中具有正相互作用。
    结论:职业MWF气溶胶和噪声与CKD呈正相关和非线性相关,累积MWF气溶胶和噪声暴露与CKD呈正相互作用。这些发现强调了评估暴露于MWF气溶胶和职业噪声的工人的肾功能的重要性。前瞻性和纵向队列研究对于阐明这些关联的因果关系是必要的。
    BACKGROUND: Chronic kidney disease (CKD) carries a high public health burden yet little is known about the relationship between metalworking fluid (MWF) aerosols, occupational noise and CKD. We aimed to explore the relationship between occupational MWF aerosols, occupational noise and CKD.
    METHODS: A total of 2,738 machinists were sampled from three machining companies in Wuxi, China, in 2022. We used the National Institute for Occupational Safety and Health (NIOSH) method 5524 to collect individual samples for MWF aerosols exposure, and the Chinese national standard (GBZ/T 189.8-2007) method to test individual occupational noise exposure. The diagnostic criteria for CKD were urinary albumin/creatinine ratio (UACR) of ≥ 30 mg/g and reduced renal function (eGFR < 60 mL.min- 1. 1.73 m- 2) lasting longer than 3 months. Smooth curve fitting was conducted to analyze the associations of MWF aerosols and occupational noise with CKD. A segmented regression model was used to analyze the threshold effects.
    RESULTS: Workers exposed to MWF aerosols (odds ratio [OR] = 2.03, 95% confidence interval [CI]: 1.21-3.41) and occupational noise (OR = 1.77, 95%CI: 1.06-2.96) had higher prevalence of CKD than nonexposed workers. A nonlinear and positive association was found between increasing MWF aerosols and occupational noise dose and the risk of CKD. When daily cumulative exposure dose of MWF aerosols exceeded 8.03 mg/m3, the OR was 1.24 (95%CI: 1.03-1.58), and when occupational noise exceeded 87.22 dB(A), the OR was 1.16 (95%CI: 1.04-1.20). In the interactive analysis between MWF aerosols and occupational noise, the workers exposed to both MWF aerosols (cumulative exposure ≥ 8.03 mg/m3-day) and occupational noise (LEX,8 h ≥ 87.22 dB(A)) had an increased prevalence of CKD (OR = 2.71, 95%CI: 1.48-4.96). MWF aerosols and occupational noise had a positive interaction in prevalence of CKD.
    CONCLUSIONS: Occupational MWF aerosols and noise were positively and nonlinearly associated with CKD, and cumulative MWF aerosols and noise exposure showed a positive interaction with CKD. These findings emphasize the importance of assessing kidney function of workers exposed to MWF aerosols and occupational noise. Prospective and longitudinal cohort studies are necessary to elucidate the causality of these associations.
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  • 文章类型: Journal Article
    微生物影响的腐蚀(MIC)是暴露于包含相关微生物的环境中的各种材料的潜在关键降解机制。MIC的可能性和比率受到微生物的影响,化学,和冶金因素;因此,对所涉及机制的理解,验证MIC的存在,缓解方法的发展需要多学科的方法。最近MIC研究的大部分焦点都集中在微生物和化学方面,对冶金属性的关注较少。这里,我们通过提供有关碳钢MIC冶金方面的文献的关键综合来解决这一知识差距,一种经常与MIC故障相关的材料,广泛用于全球建筑和基础设施。文章首先介绍了MIC的过程,然后进一步探索与碳钢MIC相关的各种冶金因素的复杂性。这些因素包括化学成分,晶粒尺寸,晶界,微观结构相,夹杂物,和焊缝,强调它们对MIC工艺的潜在影响。这篇综述系统地介绍了关键发现,趋势,以及先前研究的局限性,为冶金因素对MIC的影响提供了一些新的见解,特别是为了那些已经熟悉MIC其他方面的人的利益。本文最后提出了在MIC研究中记录冶金数据的建议。对相关冶金属性的了解对于对材料对MIC的脆弱性进行严格评估至关重要,以推进研究实践并扩大这一快速发展的研究领域的集体知识。
    Microbially influenced corrosion (MIC) is a potentially critical degradation mechanism for a wide range of materials exposed to environments that contain relevant microorganisms. The likelihood and rate of MIC are affected by microbiological, chemical, and metallurgical factors; hence, the understanding of the mechanisms involved, verification of the presence of MIC, and the development of mitigation methods require a multidisciplinary approach. Much of the recent focus in MIC research has been on the microbiological and chemical aspects, with less attention given to metallurgical attributes. Here, we address this knowledge gap by providing a critical synthesis of the literature on the metallurgical aspects of MIC of carbon steel, a material frequently associated with MIC failures and widely used in construction and infrastructure globally. The article begins by introducing the process of MIC, then progresses to explore the complexities of various metallurgical factors relevant to MIC in carbon steel. These factors include chemical composition, grain size, grain boundaries, microstructural phases, inclusions, and welds, highlighting their potential influence on MIC processes. This review systematically presents key discoveries, trends, and the limitations of prior research, offering some novel insights into the impact of metallurgical factors on MIC, particularly for the benefit of those already familiar with other aspects of MIC. The article concludes with recommendations for documenting metallurgical data in MIC research. An appreciation of relevant metallurgical attributes is essential for a critical assessment of a material\'s vulnerability to MIC to advance research practices and to broaden the collective knowledge in this rapidly evolving area of study.
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  • 文章类型: Journal Article
    多年的铸造实践和更准确的分析方法表明,有机粘合剂砂,除了他们的许多技术优势之外,构成与许多化合物排放相关的风险,包括有害的(例如,甲醛,苯酚,苯,多环芳烃,和硫),在将液态铸造合金倒入模具过程中产生,他们的冷却,和淘汰赛。这项研究的目的是证明在欧洲铁铸造厂采用无机粘合剂的潜在好处。这将通过引入更清洁和更生态的生产方法来改善环境和工作条件,同时还根据其有害含量对所研究的测试粘合剂进行排名。文章特别注意分析了七种创新无机粘结剂和一种有机粘结剂,作为BTEX排放气体的参考(苯,甲苯,乙苯,和二甲苯)和PAHs(多环芳烃)基团以及其他化合物,例如苯酚,甲醛,和异氰酸酯(MDI和TDI)在模具浇注过程中产生的液态金属。获得的知识将,第一次,丰富了更新Smitheries和铸造业最佳可用技术参考文件(SFBREF)所需的数据库。
    Many years of foundry practice and much more accurate analytical methods have shown that sands with organic binders, in addition to their many technological advantages, pose risks associated with the emission of many compounds, including harmful ones (e.g., formaldehyde, phenol, benzene, polycyclic aromatic hydrocarbons, and sulfur), arising during the pouring of liquid casting alloys into molds, their cooling, and knock-out. The aim of this research is to demonstrate the potential benefits of adopting inorganic binders in European iron foundries. This will improve the environmental and working conditions by introducing cleaner and more ecological production methods, while also ranking the tested binders studied in terms of their harmful content. The article pays special attention to the analysis of seven innovative inorganic binders and one organic binder, acting as a reference for emissions of gases from the BTEX (benzene, toluene, ethylbenzene, and xylenes) and PAHs (polycyclic aromatic hydrocarbons) groups and other compounds such as phenol, formaldehyde, and isocyanates (MDI and TDI) generated during the mold pouring process with liquid metals. The knowledge gained will, for the first time, enrich the database needed to update the Reference Document on The Best Available Techniques for the Smitheries and Foundries Industry (SF BREF).
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  • 文章类型: Journal Article
    本文介绍了在二氧化碳环境中通过高压釜碳化生产精制铬铁的自分解渣利用方法的研究结果。作品具有复杂的性质,包括早期不同条件下炉渣碳化过程的实验室研究,以及从堆渣堆中提取的初始废渣的化学和矿物学组成的研究和碳化砖的样品。通过XRD研究了炉渣和所得产品的组成,DTA,DTG和XRF分析,这表明所研究样品的主要相是硅酸二钙,Montichelite,包皮酶,镁铬铁矿,方解石。热分析研究表明,碳酸镁仅存在于人工碳化材料的样品中。此外,研究了强制碳化过程中砖厚度中碳酸盐的形成过程。因此,随着二氧化碳压力的增加,产物中结合碳的量在所有层中按比例增加。确定碳化过程中吸收的CO2量可以达到初始炉渣质量的20%。陈旧的炉渣可以同时用作二氧化碳吸收剂和建筑产品。
    This paper presents the results of research on the method of utilization of self-disintegrating slags of refined ferrochrome production by autoclave carbonization in carbon dioxide environment. The work has a complex character, including earlier laboratory studies of the slag carbonization process under different conditions, as well as studies of chemical and mineralogical composition of initial waste slags taken from the slag dump and samples of bricks subjected to carbonization. The composition of slags and obtained products was investigated by XRD, DTA, DTG and XRF analyses, which showed that the main phases of the studied samples are dicalcium silicate, montichelite, periclase, magnesiochromite, calcite. Thermal analytical studies showed that magnesium carbonate is present only in the samples of artificially carbonized material. Also, the process of carbonate formation in the thickness of bricks during forced carbonization was investigated. As a result, it was obtained that with increasing CO2 pressure, the amount of bound carbon in the products increases proportionally in all layers. It was determined that the amount of CO2 absorbed during carbonization can reach 20 % of the mass of the initial slag. Stale slag can be used simultaneously as a carbon dioxide absorber and as a building product.
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  • 文章类型: Journal Article
    吸入细颗粒物PM2.5结合砷(PM2.5-As)可能会对心血管造成重大损害,由于其高浓度,长传输范围,和良好的生物吸收效率。然而,砷暴露途径的贡献和影响,以PM2.5为介质,有色冶炼场所心血管系统的损害仍有待研究。在这项工作中,为期一年的现场样品采集和分析工作表明,PM2.5-As的年浓度达到0.74μg/m3,是国家标准的120倍。PM2.5样品中的主要物种是As(V)和As(III)。在工人中进行的一项小组研究表明,PM2.5-As暴露主要导致人类吸收As。小鼠暴露于PM2.5-As8周后,高暴露组中砷的积累达到平衡,其生物利用度为24.5%。一系列动物实验表明,在环境相关浓度和形态下,PM2.5-As暴露会引起心脏损伤和功能障碍。通过整合环境和动物暴露评估,建立了更准确的金属冶炼地区PM2.5-As暴露健康风险评估模型。因此,我们的研究为相关部门制定行业监管提供了重要的科学依据,预防和控制政策。
    Inhalation of fine particulate matter PM2.5-bound arsenic (PM2.5-As) may cause significant cardiovascular damage, due to its high concentration, long transmission range, and good absorption efficiency in organisms. However, both the contribution and the effect of the arsenic exposure pathway, with PM2.5 as the medium, on cardiovascular system damage in nonferrous smelting sites remain to be studied. In this work, a one-year site sample collection and analysis work showed that the annual concentration of PM2.5-As reached 0.74 μg/m3, which was 120 times the national standard. The predominant species in the PM2.5 samples were As (V) and As (III). A panel study among workers revealed that PM2.5-As exposure dominantly contributed to human absorption of As. After exposure of mice to PM2.5-As for 8 weeks, the accumulation of As in the high exposure group reached equilibrium, and its bioavailability was 24.5%. A series of animal experiments revealed that PM2.5-As exposure induced cardiac injury and dysfunction at the environmental relevant concentration and speciation. By integrating environmental and animal exposure assessments, more accurate health risk assessment models exposed to PM2.5-As were established for metal smelting areas. Therefore, our research provides an important scientific basis for relevant departments to formulate industry supervision, prevention and control policies.
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