Metallurgy

冶金
  • 文章类型: Journal Article
    钴铬(CoCr)合金目前用于各种心血管,骨科,骨折固定术,和牙科植入物。各种工艺,如铸造,锻造,锻造加工,热等静压,金属注塑成型,铣削,选择性激光熔化,和电子束熔化用于制造CoCr合金植入物。微观结构和沉淀物(碳化物,氮化物,碳氮化物,和金属间化合物)在合金内形成的主要由所采用的制造工艺类型决定。尽管显微组织和析出物对CoCr合金的物理和机械性能的影响在文献中得到了很好的回顾和记录,对耐腐蚀性和生物相容性的影响没有全面审查。本文回顾了用于制造CoCr合金植入物的各种工艺,并讨论了制造工艺对耐腐蚀性和生物相容性的影响。这篇综述得出的结论是,在合金中形成的微观结构和析出物是所采用的制造工艺所独有的,并且对CoCr合金的耐腐蚀性和生物相容性有重大影响。此外,本综述包括金属植入物的腐蚀和生物相容性的历史和科学概述。具体来说,强调了CoCr合金在全髋关节置换术的金属对金属轴承表面中使用时的失效。建议植入物/应用的类型(骨科,牙科,心血管,等。)应该是选择用于医疗器械开发的生物材料时要考虑的首要因素。
    Cobalt-Chromium (CoCr) alloys are currently used for various cardiovascular, orthopedic, fracture fixation, and dental implants. A variety of processes such as casting, forging, wrought processing, hot isostatic pressing, metal injection molding, milling, selective laser melting, and electron beam melting are used in the manufacture of CoCr alloy implants. The microstructure and precipitates (carbides, nitrides, carbonitrides, and intermetallic compounds) formed within the alloy are primarily determined by the type of manufacturing process employed. Although the effects of microstructure and precipitates on the physical and mechanical properties of CoCr alloys are well reviewed and documented in the literature, the effects on corrosion resistance and biocompatibility are not comprehensively reviewed. This article reviews the various processes used to manufacture CoCr alloy implants and discusses the effects of manufacturing processes on corrosion resistance and biocompatibility. This review concludes that the microstructure and precipitates formed in the alloy are unique to the manufacturing process employed and have a significant impact on the corrosion resistance and biocompatibility of CoCr alloys. Additionally, a historical and scientific overview of corrosion and biocompatibility for metallic implants is included in this review. Specifically, the failure of CoCr alloys when used in metal-on-metal bearing surfaces of total hip replacements is highlighted. It is recommended that the type of implant/application (orthopedic, dental, cardiovascular, etc.) should be the first and foremost factor to be considered when selecting biomaterials for medical device development.
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  • 文章类型: Journal Article
    微生物影响的腐蚀(MIC)是暴露于包含相关微生物的环境中的各种材料的潜在关键降解机制。MIC的可能性和比率受到微生物的影响,化学,和冶金因素;因此,对所涉及机制的理解,验证MIC的存在,缓解方法的发展需要多学科的方法。最近MIC研究的大部分焦点都集中在微生物和化学方面,对冶金属性的关注较少。这里,我们通过提供有关碳钢MIC冶金方面的文献的关键综合来解决这一知识差距,一种经常与MIC故障相关的材料,广泛用于全球建筑和基础设施。文章首先介绍了MIC的过程,然后进一步探索与碳钢MIC相关的各种冶金因素的复杂性。这些因素包括化学成分,晶粒尺寸,晶界,微观结构相,夹杂物,和焊缝,强调它们对MIC工艺的潜在影响。这篇综述系统地介绍了关键发现,趋势,以及先前研究的局限性,为冶金因素对MIC的影响提供了一些新的见解,特别是为了那些已经熟悉MIC其他方面的人的利益。本文最后提出了在MIC研究中记录冶金数据的建议。对相关冶金属性的了解对于对材料对MIC的脆弱性进行严格评估至关重要,以推进研究实践并扩大这一快速发展的研究领域的集体知识。
    Microbially influenced corrosion (MIC) is a potentially critical degradation mechanism for a wide range of materials exposed to environments that contain relevant microorganisms. The likelihood and rate of MIC are affected by microbiological, chemical, and metallurgical factors; hence, the understanding of the mechanisms involved, verification of the presence of MIC, and the development of mitigation methods require a multidisciplinary approach. Much of the recent focus in MIC research has been on the microbiological and chemical aspects, with less attention given to metallurgical attributes. Here, we address this knowledge gap by providing a critical synthesis of the literature on the metallurgical aspects of MIC of carbon steel, a material frequently associated with MIC failures and widely used in construction and infrastructure globally. The article begins by introducing the process of MIC, then progresses to explore the complexities of various metallurgical factors relevant to MIC in carbon steel. These factors include chemical composition, grain size, grain boundaries, microstructural phases, inclusions, and welds, highlighting their potential influence on MIC processes. This review systematically presents key discoveries, trends, and the limitations of prior research, offering some novel insights into the impact of metallurgical factors on MIC, particularly for the benefit of those already familiar with other aspects of MIC. The article concludes with recommendations for documenting metallurgical data in MIC research. An appreciation of relevant metallurgical attributes is essential for a critical assessment of a material\'s vulnerability to MIC to advance research practices and to broaden the collective knowledge in this rapidly evolving area of study.
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  • 文章类型: Journal Article
    跟着冶金工业的疾速成长,冶金渣的产量显着增加。由于成分复杂,废渣对其处置提出了重大挑战,利用率低,和环境毒性。一种有前途的方法是利用冶金渣作为催化剂,通过高级氧化工艺(AOPs)处理废水中的难降解有机污染物。实现“用废物处理废物”的目标。这项工作提供了一个文献综述的来源,生产,冶金渣的化学成分,包括钢渣,铜渣,电解锰渣,和红泥。重点介绍了冶金渣作为催化剂的改性方法以及在AOPs中降解难降解有机污染物的应用。反应条件,催化性能,总结了冶金渣对有机污染物的降解机理。研究证明了使用冶金渣作为催化剂通过AOPs去除各种污染物的可行性。炉渣衍生的催化剂对催化性能有显著影响,催化剂改性,和过程因素。未来的研究应集中在解决催化剂的安全性和稳定性,开发绿色高效的改性方法,提高降解效率,并对实际废水实施大规模处理。这项工作为冶金渣的资源化利用和废水中的污染物降解提供了见解。
    With the rapid growth of the metallurgical industry, there is a significant increase in the production of metallurgical slags. The waste slags pose significant challenges for their disposal because of complex compositions, low utilization rates, and environmental toxicity. One promising approach is to utilize metallurgical slags as catalysts for treatment of refractory organic pollutants in wastewater through advanced oxidation processes (AOPs), achieving the objective of \"treating waste with waste\". This work provides a literature review of the source, production, and chemical composition of metallurgical slags, including steel slag, copper slag, electrolytic manganese residue, and red mud. It emphasizes the modification methods of metallurgical slags as catalysts and the application in AOPs for degradation of refractory organic pollutants. The reaction conditions, catalytic performance, and degradation mechanisms of organic pollutants using metallurgical slags are summarized. Studies have proved the feasibility of using metallurgical slags as catalysts for removing various pollutants by AOPs. The catalytic performance was significantly influenced by slags-derived catalysts, catalyst modification, and process factors. Future research should focus on addressing the safety and stability of catalysts, developing green and efficient modification methods, enhancing degradation efficiency, and implementing large-scale treatment of real wastewater. This work offers insights into the resource utilization of metallurgical slags and pollutant degradation in wastewater.
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  • 文章类型: Journal Article
    This article presents the mineralogical and chemical characteristics of zinc and lead smelting slags, with particular reference to the slags formed during the simultaneous production of Zn and Pb by the Imperial Smelting Process. These slags, because of the presence of many metals in their composition, mainly in the form of crystalline phases, are a valuable source for their extraction. Slags from Zn-Pb metallurgy are processed on an industrial scale using pyrometallurgical and hydrometallurgical methods, alongside which a number of experiments conducted to recover metals as efficiently as possible, including bioleaching experiments.
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  • 文章类型: Journal Article
    各种金属和合金被用于正畸领域,其中最主要的是电线的构造。通过这次系统的审查,我们旨在评估所述金属和合金的各种冶金特性。在彻底搜索了在线期刊后,总共找到了482份文件,最初选择了169篇论文。最终,选择了16个满足必要的纳入和排除标准的文件,主要是体外研究,文献综述,和比较分析。在我们选择进行审查的所有研究中,发现NiTi合金是构建正畸丝最常用的合金。正如所执行的荟萃分析所描述的那样,它在使用方面也具有更好的性能和一致性,与不锈钢丝是一个接近的第二,主要是由于它的成本较低,与前者相比。冶金和正畸是密不可分的。正畸的各种组件,如电线,钳子,和其他仪器利用金属和合金的冶金特性,这些金属和合金是专门为该领域的挑战而准备的。PROSPERO注册号:CRD42022378444。
    A variety of metals and alloys are employed in the field of orthodontics, primary of which happen to be the construction of wires. Through this systematic review, we aimed to assess the various metallurgical characteristics of the said metals and alloys. Four hundred and eighty-two documents in total were found after a thorough search of the online journals, and 169 of the papers were initially chosen. Ultimately, 16 documents were selected that satisfied the necessary inclusion and exclusion criteria, primarily in vitro studies, literature reviews, and comparative analyses. NiTi alloy was found to be the most commonly used alloy in construction of orthodontic wires across all the studies that we had selected for our review. It also had better performance and consistency in terms of its usage as depicted by the meta-analysis performed, with stainless steel wires being a close second primarily due to its lesser cost compared to the former. Metallurgy and orthodontics are inextricably linked with one another. The various components of orthodontics such as wires, pliers, and other instruments utilize the metallurgical characteristics of metals and alloys that are specially prepared for the challenges of this field. PROSPERO Registration Number: CRD42022378444.
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    文章类型: Review
    车道板是最早广泛使用的骨板之一,在二十世纪的头几十年中使用。在这里,我们介绍了Lane平板上的检索分析结果,并回顾了这些板块的历史。1938年,我们的病人用Lane板对她的股骨进行了电镀。她出现了坐骨神经麻痹,当年晚些时候由爱荷华大学的ArthurSteindler博士进行手术管理。她的股骨愈合了,她的神经恢复了,她做得很好,直到2020年,在94岁的时候,她向爱荷华大学展示了一个排水窦,似乎与盘子相通。她进行了冲洗和清创,并清除了硬件。盘子被切开了,并对其组成和结构进行了表征。
    我们检索了1938年患者存档病历的硬拷贝,详细记录了Steindler博士的治疗。使用扫描电子显微镜(SEM)分析板以表征板的表面。从板上取下横截面,并且使用能量色散X射线光谱法(EDS)确定合金的组成。对有关早期电镀技术的文献进行了回顾。
    我们的患者从手术中恢复,很快恢复到基线健康状态。术中培养培养痤疮梭菌。对板表面的分析显示出明显的腐蚀,并且在SEM上看到的晶体结构表明易于腐蚀的强合金。用EDS对横截面的分析表明,合金含有94.9%的铁,1.7%铝,1.2%铬,和1.1%的锰。
    Lane板块于1907年左右由WilliamArbuthnotLane爵士推出,一位英国外科医生,并且是最早广泛使用的断裂电镀设备之一。鉴于该患者可能是最后接受Lane板治疗的患者之一,这可能是进行这种检索分析的最后机会。证据等级:IV。
    UNASSIGNED: The Lane plate was one of the first widely used bone plates, utilized in the first decades of the twentieth century. Here we present the results of a retrieval analysis on a Lane plate, and a review of the history of these plates. Our patient underwent plating of her femur with a Lane plate in 1938. She developed a sciatic nerve palsy, managed surgically later that year by Dr. Arthur Steindler at the University of Iowa. Her femur healed, her nerve recovered, and she did well until 2020, at age 94, when she presented to the University of Iowa with a draining sinus that appeared to communicate with the plate. She underwent irrigation and debridement with hardware removal. The plate was sectioned, and its composition and structure characterized.
    UNASSIGNED: We retrieved hard copies of the patient\'s archived medical records from 1938, which document in detail the treatments performed by Dr. Steindler. The plate was analyzed using scanning electron microscopy (SEM) to characterize the surface of the plate. A cross section was taken from the plate, and the composition of the alloy was determined using energy dispersive x-ray spectroscopy (EDS). A review of the literature surrounding early plating techniques was conducted.
    UNASSIGNED: Our patient recovered from her surgery and soon returned to her baseline state of health. Intraoperative cultures grew C. acnes. Analysis of the surface of the plate demonstrated significant corrosion, and the crystal structure seen on SEM suggested a strong alloy that is prone to corrosion. Analysis of the cross section with EDS demonstrated an alloy containing 94.9% iron, 1.7% aluminum, 1.2% chromium, and 1.1% manganese.
    UNASSIGNED: The Lane plate was introduced around 1907 by Sir William Arbuthnot Lane, a British surgeon, and was one of the first widely used devices for the plating of fractures. Given that this patient was likely one of the last to be treated with a Lane plate, this may be the final opportunity for such a retrieval analysis. Level of Evidence: IV.
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  • 文章类型: Journal Article
    冶金过程的实时闭环控制仍处于起步阶段,大多基于简单的模型和有限的传感器数据,并受到极端温度和苛刻的工艺条件的挑战。因此,基于非接触式热成像的测量方法似乎特别适合于过程监控。具有实时生成大量准确数据的潜力,并与人工智能方法相结合,以实现对专家知识的实时分析和集成,热光谱成像被认为是一种有前途的方法,可以更可靠和准确地识别关键参数,如表面温度,形态学,composition,和流量。
    Real-time closed-loop control of metallurgical processes is still in its infancy, mostly based on simple models and limited sensor data and challenged by extreme temperature and harsh process conditions. Contact-free thermal imaging-based measurement approaches thus appear to be particularly suitable for process monitoring. With the potential to generate vast amounts of accurate data in real time and combined with artificial intelligence methods to enable real-time analysis and integration of expert knowledge, thermal spectral imaging is identified as a promising method offering more robust and accurate identification of key parameters, such as surface temperature, morphology, composition, and flow rate.
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  • 文章类型: Journal Article
    在加工过程中,大量的热负荷是由于摩擦因素和塑性变形而产生的。切削过程中温度的升高会导致刀具磨损加速,缩短刀具的寿命;尺寸不准确形式的加工精度下降;以及影响加工部件冶金性能的热诱导缺陷。这些影响可能导致运营成本和浪费的显着增加,从而偏离工业4.0的可持续发展目标。温度是一个重要的加工反应;然而,这是最难监控的因素之一,特别是在高速加工应用中,如钻孔和铣削,由于刀具的高转速和侵蚀性的加工环境。在这篇文章中,研究人员用于在车削过程中监测温度的热电偶和红外辐射温度测量方法,对钻孔和铣削操作进行了审查。讨论并评估了每种温度测量方法的主要优点和局限性。热电偶提供了一种相对便宜的解决方案;然而,它们容易发生校准漂移,其响应时间不足以捕获高速运行中的快速温度变化。光纤红外温度计具有非常快的响应时间;然而,它们可能相对昂贵,并且需要更强大的实现。发现没有一种温度测量方法适用于所有加工操作。最适合的温度测量方法可以由个别研究人员根据他们的实验要求使用关键标准来选择。其中包括预期的温度范围,传感器对噪声的灵敏度,响应能力和成本。
    During the machining process, substantial thermal loads are generated due to tribological factors and plastic deformation. The increase in temperature during the cutting process can lead to accelerated tool wear, reducing the tool\'s lifespan; the degradation of machining accuracy in the form of dimensional inaccuracies; and thermally induced defects affecting the metallurgical properties of the machined component. These effects can lead to a significant increase in operational costs and waste which deviate from the sustainability goals of Industry 4.0. Temperature is an important machining response; however, it is one of the most difficult factors to monitor, especially in high-speed machining applications such as drilling and milling, because of the high rotational speeds of the cutting tool and the aggressive machining environments. In this article, thermocouple and infrared radiation temperature measurement methods used by researchers to monitor temperature during turning, drilling and milling operations are reviewed. The major merits and limitations of each temperature measurement methodology are discussed and evaluated. Thermocouples offer a relatively inexpensive solution; however, they are prone to calibration drifts and their response times are insufficient to capture rapid temperature changes in high-speed operations. Fibre optic infrared thermometers have very fast response times; however, they can be relatively expensive and require a more robust implementation. It was found that no one temperature measurement methodology is ideal for all machining operations. The most suitable temperature measurement method can be selected by individual researchers based upon their experimental requirements using critical criteria, which include the expected temperature range, the sensor sensitivity to noise, responsiveness and cost.
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  • 文章类型: Journal Article
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  • 文章类型: Journal Article
    由于没有关于这个主题的文献评论,这篇叙述性综述的目的是总结牙髓学中使用的冶金测试,指出它们的功能用途和利弊,并为读者提供用户友好的指南,作为冶金测试过多的定向辅助。为了这个目的,对2001年1月至2021年12月发表的文章进行了文献检索,使用电子数据库PubMed收集所有已发表的有关牙髓中用于评估NiTi旋转仪器的冶金测试的文章。使用以下关键字进行搜索:\"冶金\",“差示扫描量热法”(DSC),“X射线衍射”(XRD),“原子力显微镜”(AFM),“能量色散X射线光谱法”(EDS),“聚焦离子束分析”(FIB)和“俄歇电子能谱”(AES)与术语“牙髓学”或“NiTi旋转仪器”相结合。考虑到纳入和排除标准,在发现的248篇文章中,叙述性审查中仅包括81项。根据结果,超过50%的文章发表在两个最相关的牙髓学期刊之一:国际牙髓学杂志(22.2%)和牙髓学杂志(29.6%).最受欢迎的冶金测试是DSC,有43篇相关文章,其次是EDS(33篇文章),AFM(22篇)和XRD(21篇)。很少有研究使用其他测试进行,如FIB(2篇文章),显微拉曼光谱(4篇),金相分析(7篇)和俄歇电子能谱(2篇)。
    Since there are no reviews of the literature on this theme, the aim of this narrative review is to summarize the metallurgical tests used in endodontics, pointing out their functional use and their pros and cons and giving readers a user-friendly guide to serve as an orientation aid in the plethora of metallurgical tests. With this purpose, a literature search for articles published between January 2001 and December 2021 was conducted, using the electronic database PubMed to collect all published articles regarding the metallurgical tests used in endodontics for the evaluation of NiTi rotary instruments. The search was conducted using the following keywords: \"metallurgy\", \"differential scanning calorimetry\" (DSC), \"X-ray diffraction\" (XRD), \"atomic force microscopy\" (AFM), \"energy-dispersive X-ray spectroscopy\" (EDS), \"focused ion beam analysis\" (FIB) and \"Auger electron spectroscopy\" (AES) combined with the term \"endodontics\" or \"NiTi rotary instruments\". Considering the inclusion and exclusion criteria, of the 248 articles found, only 81 were included in the narrative review. According to the results, more than 50% of the selected articles were published in one of the two most relevant journals in endodontics: International Endodontic Journal (22.2%) and Journal of Endodontics (29.6%). The most popular metallurgical test was DSC, with 43 related articles, followed by EDS (33 articles), AFM (22 articles) and XRD (21 articles). Few studies were conducted using other tests such as FIB (2 articles), micro-Raman spectroscopy (4 articles), metallographic analysis (7 articles) and Auger electron spectroscopy (2 articles).
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