Response surface

响应面
  • 文章类型: Journal Article
    炭黑颗粒具有纳米或亚纳米尺度的尺寸。使用时,这些颗粒有聚集的趋势,这损害了它们在储存条件下的稳定性。为了解决这个问题,以棉短纤维为原料,以丙烯酰胺(AM)和2-丙烯酰胺基-2-甲基丙磺酸(AMPS)为原料,通过醚化和接枝聚合制备了分散剂。然后使用分散剂来分散炭黑以测试其分散性能。响应面优化测试用于确定AMPS单体质量的影响,AM单体质量,过硫酸钾(KPS)引发剂质量对分散剂制备过程中炭黑分散性的影响,得到了一套最佳的制备条件。使用傅里叶变换红外光谱(FTIR)评估炭黑在水中的分散稳定性,X射线衍射(XRD)元素分析(EA),热重分析(TG),zeta电位分析,高倍率扫描电子显微镜(SEM),和接触角测量。结果表明,羧甲基纤维素(CMC)与AMPS与AM的最佳质量比为1:0.69:1.67,KPS引发剂占总单体质量的1.56%。通过掺入浓度为37.50%的分散剂,观察到炭黑颗粒的粒径从5.350μm减小到0.255μm,并且即使在储存3周后也没有发生炭黑颗粒的团聚。
    Carbon black particles possess dimensions on the nanometer or sub-nanometer scale. When utilized, these particles have a tendency to aggregate, which compromises their stability under storage conditions. To address this issue, a dispersant was prepared using cotton short fibers as raw materials through etherification and graft polymerization with acrylamide (AM) and 2-acrylamido-2-methylpropane sulfonic acid (AMPS) as raw materials. The dispersant was then used to disperse carbon black to test its dispersing performance. A response surface optimization test was utilized to ascertain the influence of AMPS monomer mass, AM monomer mass, and potassium persulfate (KPS) initiator mass on the dispersibility of carbon black during dispersant preparation, and a set of optimal preparation conditions were obtained. The dispersion stability of carbon black in water was assessed using Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), elemental analysis (EA), thermogravimetric analysis (TG), zeta potential analysis, high magnification scanning electron microscopy (SEM), and contact angle measurements. Results revealed that the optimum mass ratio of carboxymethyl cellulose (CMC) to AMPS to AM was 1:0.69:1.67, with the KPS initiator comprising 1.56% of the total monomer mass. By incorporating the dispersant at a concentration of 37.50%, the particle size of carbon black particles was observed to decrease from 5.350 μm to 0.255 μm, and no agglomeration of carbon black particles occurred even after 3 weeks of storage.
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  • 文章类型: Journal Article
    为解决低渗透油藏CO2驱气窜问题,利用角叉菜胶制备了一种新型的CO2响应凝胶通道系统,实验室条件下的支化聚乙烯酰亚胺和乙二胺。基于Box-Behnken响应面设计方法,该体系的最佳合成浓度为角叉菜胶0.5wt%,2.5重量%的支化聚乙烯酰亚胺和6.5重量%的乙二胺。通过扫描电子显微镜表征了响应前后系统的微观形态。在不同条件下测试了其流变性和脱水率。通过岩心驱替实验模拟了凝胶体系的窜气性能和提高采油效果。实验结果表明,系统的内部结构从无序变化,光滑和松散分离的片层结构更均匀,暴露于CO2后的完整有序的三维网络结构。该体系的粘度在与CO2接触之前类似于水溶液,并且在与CO2接触之后显示出粘弹性固体性质。在不同温度下采用脱水速率的实验表明,凝胶的内部结构在高温下会发生变化,但凝胶系统具有一定的自愈能力。驱替实验结果表明,与CO2接触后,凝胶体系的堵漏率稳定在85.32%,回收率提高了17.06%,为低渗透油藏的开发提供了重要的指导。
    In order to solve the problem of gas channeling during CO2 flooding in low-permeability reservoirs, a novel CO2 responsive gel channeling system was prepared by using carrageenan, branched polyethylene imide and ethylenediamine under laboratory conditions. Based on the Box-Behnken response surface design method, the optimal synthesis concentration of the system was 0.5 wt% carrageenan, 2.5 wt% branchized polyethylenimide and 6.5 wt% ethylenediamine. The micromorphology of the system before and after response was characterized by scanning electron microscopy. The rheology and dehydration rate were tested under different conditions. The channeling performance and enhanced oil recovery effect of the gel system were simulated by a core displacement experiment. The experimental results show that the internal structure of the system changes from a disordered, smooth and loosely separated lamellae structure to a more uniform, complete and orderly three-dimensional network structure after exposure to CO2. The viscosity of the system was similar to aqueous solution before contact with CO2 and showed viscoelastic solid properties after contact with CO2. The experiment employing dehydration rates at different temperatures showed that the internal structure of the gel would change at a high temperature, but the gel system had a certain self-healing ability. The results of the displacement experiment show that the plugging rate of the gel system is stable at 85.32% after CO2 contact, and the recovery rate is increased by 17.06%, which provides an important guide for the development of low-permeability reservoirs.
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  • 文章类型: Journal Article
    工业印染过程中排放的废水对环境构成重大威胁,需要绿色和高效的吸附剂。纤维素纳米晶体(CNCs)已成为吸附染料的有希望的选择。然而,CNCs的工业生产和商业化仍然面临低产量,耗时,和不环保友好。在这项研究中,我们提出了一种简单的盐酸/马来酸(HCl/C4H4O4)水解方法,使用Box-Behnken设计和双响应面设计合成羧化CNCs,它可以系统地研究实验因素(温度,时间和HCl/C4H4O体积比)对最终产品的影响。棒状羧化CNCs的最高产率为90.50%,最大羧基含量为1.29mmol/g,高效染料去除率达91.5%。此外,与通过通常的硫酸水解方式获得的CNCs(CNCs-S)相比,Tmax为242.6°C,在5h提取的CNCs表现出显著改善的热稳定性,Tmax达到351.2°C。富集的羧基含量和优异的热稳定性显示出在苛刻条件下的潜在废水处理应用。
    Discharging wastewater from industrial dyeing and printing processes poses a significant environmental threat, necessitating green and efficient adsorbents. Cellulose nanocrystals (CNCs) have emerged as a promising option for dye adsorbing. However, the industrial production and commercialization of CNCs still faced low yield, time-consuming, and uneco-friendly. In this study, we proposed a facile hydrochloric/maleic acid (HCl/C4H4O4) hydrolysis method to synthesize carboxylated CNCs using Box-Behnken design and dual response surface design, which can systematically investigate the effect of experimental factors (temperature, time and HCl/C4H4O volume ratio) on the final products. The rod-liked carboxylated CNCs gave the highest yield of 90.50 %, maximum carboxyl content of 1.29 mmol/g, and efficient dye removal ratio of 91.5 %. Furthermore, compared to CNCs obtained by commonly sulfuric acid hydrolysis way (CNCs-S) with a Tmax of 242.6 °C, the CNCs extracted at 5 h exhibited significantly improved thermal stability with Tmax reaching 351.2 °C. The enriched carboxyl content and excellent thermal stability show potential wastewater treatment applications under harsh conditions.
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  • 文章类型: Journal Article
    橙汁是一种营养丰富的饮料。传统的巴氏杀菌方法导致营养损失和味道改变。等离子体处置(PT)是一种具有较高灭菌率的新兴办法。本研究通过颜色差异的变化研究了电晕放电等离子体对橙汁杀菌的影响,总酚含量,和pH值。单因素实验表明,较高的电压(40kV)和较长的灭菌时间(25min)具有更好的灭菌效果。响应面分析表明,频率对灭菌率的影响最大,最佳灭菌条件为电压44.75kV,频率为9.46kHz,灭菌时间为25分钟。在这些条件下,灭菌率达到97.9%,达到国家标准104菌落形成单位/mL(GB7101-2022)。与未经处理的果汁相比,色差值为16.32,pH值下降0.12,总酚含量上升0.669mg/mL。然而,水的蒸发在增加总酚的量中起着重要作用。此外,比较分析表明,PT在灭菌效果方面与巴氏灭菌相当,风味保存,和生物活性成分的浓度。本研究为PT的工业应用提供了理论依据。
    Orange juice is a highly nutritious beverage. Traditional pasteurization methods cause nutrient loss and taste changes. Plasma treatment (PT) is an emerging method with a high sterilization rate. This study investigated the effects of corona discharge plasma on the sterilization of orange juice by changes in color difference, total phenol content, and pH value. Single-factor experiments revealed that higher voltage (40 kV) and longer sterilization time (25 min) had better sterilization effects. Response surface analysis indicated that frequency had the greatest impact on sterilization rates, and the optimal sterilization conditions were a voltage of 44.75 kV, a frequency of 9.46 kHz, and a sterilization time of 25 min. Under these conditions, the sterilization rate reached 97.9%, meeting the national standard of 104 colony-forming units/mL (GB7101-2022). Compared to untreated juices, the color difference value was 16.32, the pH value decreased by 0.12, and the total phenol content increased by 0.669 mg/mL. However, the evaporation of water plays an important role in increasing the total phenol co. Moreover, the comparative analysis showed that PT was comparable to pasteurization in terms of sterilization effects, flavor preservation, and the concentration of bioactive components. This study provides a theoretical basis for industrial applications of PT.
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  • 文章类型: Journal Article
    重组人酸性成纤维细胞生长因子(rh-aFGF)是一种应用广泛的生物制品,但不稳定,生物活性容易下降。为了保持rh-aFGF的长期稳定性和生物活性,基于响应面法,本研究通过评分和甲基噻唑基二苯基-溴化四唑(MTT)试验评价rh-aFGF冻干粉末的冷冻干燥特性和细胞增殖率.海藻糖的最佳浓度,优化了甘氨酸和BSA,并通过回归实验验证了最佳配方。结果表明,海藻糖,甘氨酸和BSA对冻干rh-aFGF的表征和细胞增殖有显著影响。5.7%海藻糖的最佳配方,2.04%的甘氨酸和1.98%的BSA与rh-aFGF结合可以达到最佳的冻干特性和生物活性。用最好的配方来验证,冻干粉的冻干成形性指数为23.35,细胞增殖率为43.59%,接近预期的23和41.69%。本研究确定了rh-aFGF的冻干制剂,该制剂符合冻干形式化完整性的要求,并保持生物活性。为相关药物的后续开发提供可靠支持。
    Recombinant human acidic fibroblast growth factor (rh-aFGF) is a widely used biological product, but it is unstable and its biological activity is easy to decrease. In order to maintain the long-term stability and biological activity of rh-aFGF, based on the response surface method, the freeze-drying characterization and cell proliferation rate of rh-aFGF freeze-dried powder were evaluated by scoring and Methylthiazolyldiphenyl-tetrazolium bromide (MTT) assay in this study. The optimal concentrations of trehalose, glycine and BSA were optimized, and the optimal formulation was verified by regression experiment. The results showed that trehalose, glycine and BSA had significant effects on the characterization of lyophilized rh-aFGF and cell proliferation. The optimal formulation of 5.7% trehalose, 2.04% glycine and 1.98%BSA combined with rh-aFGF could achieve the optimal freeze-dried characterization and biological activity. Using the best formulation to verify, the freeze-dried formability index of the freeze-dried powder was 23.35, and the rate of cell proliferation was 43.59%, which was close to the expected 23 and 41.69%. This study determined a freeze-dried formulation of rh-aFGF that meets the requirements of freeze-dried formalization integrity and maintains biological activity, providing reliable support for the subsequent development of related drugs.
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  • 文章类型: Journal Article
    在这项研究中,使用嗜线虫沙雷氏菌L2和维氏芽孢杆菌W24的组合来生物防治菌核病。当L2与W24的混合比例为1:1时,对菌核病菌生长的抑制率为88.1%。为了获得大量的细菌,培养基和条件进行了优化。当培养基配方为糖蜜(8.890g/L)时,大豆蛋白胨(6.826g/L),和NaCl(6.865g/L),培养条件为32℃,接种物4%,转速200转/分,和pH7,获得的细菌细胞的最大量。为了制备微胶囊,优化了喷雾干燥条件。这些条件包括可溶性淀粉浓度为30g/100mL,进气温度为160°C,进料流速为450mL/h。在这些优化条件下制备微胶囊,混合菌株(L2和W24)的存活率为93.9±0.9%,活菌数为6.4×1012cfu/g。此外,含有菌株L2和W24的微胶囊(GW24Ms)具有良好的储存稳定性。在锅实验中,GW24Ms能有效减轻大豆植株病害,防治效果达88.4%。因此,微生物剂代表了一种有前途的生物防治解决方案,用于管理大豆中的菌核病。
    In this study, a combination of Serratia nematophila L2 and Bacillus velezensis W24 was used to biocontrol Sclerotinia sclerotiorum. When the mixed ratio of L2 to W24 was 1:1, the inhibition rate on the growth of S. sclerotiorum was 88.1 %. To gain a large number of bacteria, the culture medium and conditions were optimized. When the medium formula involved molasses (8.890 g/L), soy peptone (6.826 g/L), and NaCl (6.865 g/L), and the culture conditions were 32 °C, inoculum 4%, rotation speed 200 rpm, and pH 7, the maximum amounts of bacterial cells obtained. In order to prepare microcapsules, spray drying conditions were optimized. These conditions included the soluble starch concentration of 30 g/100 mL, the inlet air temperature of 160 °C, and the feed flow rate of 450 mL/h. Under these optimized conditions to prepare microcapsules, the mixed strain (L2 and W24) exhibited a survival rate of 93.9 ± 0.9% and a viable bacterial count of 6.4 × 1012 cfu/g. In addition, microcapsules (GW24Ms) which contained strains L2 and W24 had good storage stability. In the pot experiment, GW24Ms could effectively reduce the disease of soybean plants and the control effect was 88.4%. Thus, the microbial agent represents a promising biocontrol solution for managing Sclerotinia in soybean.
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  • 文章类型: Journal Article
    背景:古代经典方剂在中医(TCM)理论的保存和发展中起着至关重要的作用。它们代表了中医药知识和实践的持续发展和传播的重要里程碑,被认为是中医药传承发展的突破之一。在发展古代经典方剂的过程中,在确保传统方法和现代生产过程之间的质量一致性方面可能仍然会出现许多问题,其中提取过程提出了重大挑战。本文介绍了一种使用现代提取工艺提取古代经典处方的实用方法。通过对神寿太一粉(STP)提取工艺的研究,论证了该工艺。
    方法:本研究的重点是优化STP提取过程,以确保通过使用标准关系和模糊层次分析法(FAHP)和重要性标准通过标准间相关性(CRITIC)方法集成权重结合Box-Behnken响应面测试,通过古代和现代工艺获得的产品质量的一致性。使用迷迭香酸的含量,异欧前胡素,葛根素,以提取物得率和指纹图谱相似度作为STP的评价指标,采用Box-Behnken响应面法检查了不同的提取参数,包括水添加比,提取持续时间,和提取次数。通过结合基准相关性和FAHP-CRITIC方法计算每个参数的加权系数,得出一个综合评分。
    结果:STP的最佳提取工艺包括两次提取,每次使用十倍量的水,表演了一个小时。三个单独批次的过程验证得出的综合评分为94.7,相对标准偏差为0.76%。
    结论:应用Box-Behnken响应面法结合标准关系法和FAHP-CRITIC方法对优化STP的提取工艺是稳定可行的。
    BACKGROUND: Ancient classic prescription play a crucial role in the preservation and advancement of traditional Chinese medicine (TCM) theories. They represent a significant milestone in the ongoing development and transmission of TCM knowledge and practices and are considered one of the breakthroughs in the development of TCM inheritance. In the process of developing ancient classic prescriptions, many problems may still arise in ensuring quality consistency between traditional methods and modern production processes, among which the extraction process poses major challenges. This paper introduces a practical approach extracting an ancient classic prescription using a modern extraction process. The technique is demonstrated through the study of the extraction process of Shenshou Taiyi powder (STP).
    METHODS: This study focuses on optimising the STP extraction process to ensure consistency in the quality of the product obtained through ancient and modern processes using the standard relation and fuzzy analytic hierarchical process (FAHP) and criteria importance through intercriteria correlation (CRITIC) method integrated weights combined with the Box-Behnken response surface test. Using the contents of rosmarinic acid, isoimperatorin, puerarin, as well as the extract yield and fingerprint similarity as evaluation indexes of STP, the Box-Behnken response surface method was employed to examine the varying extraction parameters, including water addition ratio, extraction duration, and number of extractions. The weighted coefficients for each parameter were calculated by combining the benchmark correlation and FAHP-CRITIC method, deriving a comprehensive score.
    RESULTS: The optimal extraction process for STP consisted of a two extractions, each using at a tenfold quantity of water, performed for one hour. Process verification across three separate batches yielded a comprehensive score of 94.7, with a relative standard deviation of 0.76%.
    CONCLUSIONS: The application of the Box-Behnken response surface method combined with standard relation and FAHP-CRITIC approach proved to be stable and feasible for optimising the extraction process of STP.
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  • 文章类型: Journal Article
    采用超声波辅助低共熔溶剂法提取陈皮多糖,以PCRP的提取率为指标,通过Box-Behnken响应面试验优化了超声辅助DES的提取工艺;通过测定DPPH•和ABTS•+的清除率以及酶抑制试验研究了纯化的PCRP(PCRPs-1)的体外活性。通过HPLC分析单糖组成。响应面优化的最佳工艺条件为料液比1:37g/mL,水含量为44%,时间89分钟,功率为320W,多糖提取率为5.41%,与3.92%的普通水提法相比,得到了很好的优化。通过α-葡萄糖苷酶和α-淀粉酶抑制活性试验,这表明PCRPs-1具有降血糖活性。DPPH自由基清除活性和ABTS+清除活性试验表明PCRPs-1具有良好的生物活性。对单糖部分的分析表明PCRPs-1由甘露糖组成,鼠李糖,葡萄糖醛酸,半乳糖醛酸,葡萄糖,半乳糖,木糖,和阿拉伯糖,摩尔比为1:39.24:4.41:8.91:7.83:86.00:1.02:9.17。活性研究表明,PCRPs-1具有一定的降血糖和抗氧化活性。
    The ultrasonic-assisted deep eutectic solvent method was used to extract the polysaccharides of Pericarpium Citri Reticulatae (PCRP), and the ultrasound-assisted DES extraction process was optimized by Box-Behnken response surface test using the extraction rate of the PCRP as an index; the in vitro activities of purified the PCRP(PCRPs-1) were investigated by determining the scavenging rate of DPPH• and ABTS•+ as well as by enzyme inhibition assay. The monosaccharide composition was analyzed by HPLC. The best process conditions for response surface optimization were a material-liquid ratio of 1:37 g/mL, water content of 44%, time of 89 min, and power of 320 W. The polysaccharide extraction rate was measured to be 5.41%, which was well optimized when compared with that of the ordinary aqueous extraction method of 3.92%. By α-glucosidase and α-amylase inhibition activity test, it showed that the PCRPs-1 had hypoglycemic activity. The DPPH radical scavenging activity test and ABTS + scavenging activity test indicated that the PCRPs-1 had good biological activity. Analysis of the monosaccharide fractions showed that the PCRPs-1 consisted of mannose, rhamnose, glucuronic acid, galacturonic acid, glucose, galactose, xylose, and arabinose, with molar ratios of 1:39.24:4.41:8.91:7.83:86.00:1.02:9.17. The activity studies showed that PCRPs-1 possessed certain hypoglycaemic and antioxidant activities.
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  • 文章类型: Journal Article
    传统上,到达时间差(TDOA)方法已被证明可有效地定位声发射(AE)源和检测结构缺陷。然而,当应用于各向异性材料时,其适用性受到限制,特别是在纤维增强复合材料结构的背景下。作为回应,本文介绍了一种基于两步法的响应面(COLORS)算法的新型复合材料局部化方法,用于精确的AE源定位,适用于层状复合材料结构。利用从关键参数开发的响应面,包括AE速度剖面,衰减率,距离,和方向,所提出的方法提供了精确的声发射源预测。与依赖于理论AE传播速度的常规TDOA方法相比,将更新的速度数据结合到算法中可产生更高的定位精度。颜色和TDOA的平均绝对误差(MAE)分别为6.97mm和8.69mm,分别。同样,颜色和TODA方法的均方根误差(RMSE)分别为9.24mm和12.06mm,分别,表明COLORS算法在源定位精度方面具有更好的性能。这一发现强调了AE信号衰减在最小化AE波速度差异和提高AE定位精度方面的重要性。这项研究的结果代表了层状复合结构中AE定位的实质性进步,对改善复合材料结构的损伤检测和结构健康监测具有潜在意义。
    The time difference of arrival (TDOA) method has traditionally proven effective for locating acoustic emission (AE) sources and detecting structural defects. Nevertheless, its applicability is constrained when applied to anisotropic materials, particularly in the context of fiber-reinforced composite structures. In response, this paper introduces a novel COmposite LOcalization using Response Surface (COLORS) algorithm based on a two-step approach for precise AE source localization suitable for laminated composite structures. Leveraging a response surface developed from critical parameters, including AE velocity profiles, attenuation rates, distances, and orientations, the proposed method offers precise AE source predictions. The incorporation of updated velocity data into the algorithm yields superior localization accuracy compared to the conventional TDOA approach relying on the theoretical AE propagation velocity. The mean absolute error (MAE) for COLORS and TDOA were found to be 6.97 mm and 8.69 mm, respectively. Similarly, the root mean square error (RMSE) for COLORS and TODA methods were found to be 9.24 mm and 12.06 mm, respectively, indicating better performance of the COLORS algorithm in the context of source location accuracy. The finding underscores the significance of AE signal attenuation in minimizing AE wave velocity discrepancies and enhancing AE localization precision. The outcome of this investigation represents a substantial advancement in AE localization within laminated composite structures, holding potential implications for improved damage detection and structural health monitoring of composite structures.
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  • 文章类型: Journal Article
    在成型过程中对固化的在线控制显着提高了产品质量,并确保了包装材料具有所需的热机械和粘合性能的可靠性。成型材料的形态和热机械性能的选择,以及通过精心选择的热分析方法确定的准确性,随着工艺参数的变化,在包装产品性能趋势的定性预测中起着至关重要的作用。这项工作旨在验证模型的质量和他们的验证使用高度填充的模塑树脂具有相同的化学成分,但在二氧化硅颗粒(SP)的10重量%的差异。通过介电分析(DEA)确定了形态和机械材料性能,差示扫描量热法(DSC),翘曲分析和动态力学分析(DMA)。通过实验设计(DoE)分析了温度和注射速度对形态特性的影响,并通过响应面图进行了说明。一种监测离子粘度(IV)演变的综合方法,残余焓(dHrest),玻璃化转变温度(Tg),和储能模量(E)作为转移模制工艺参数和材料的模制后固化(PMC)条件的函数。使用两种方法测试Tg估计的可靠性:翘曲分析和DMA。讨论了在高固化速率下高度填充材料的分析信号质量的显着下降。通过增加注射速度来控制温度导致形成具有较低Tg和增加的储能模量的聚合物网络,由于高加热速率和剪切加热效应,表明较低的密度和较不均匀的结构。
    The in-line control of curing during the molding process significantly improves product quality and ensures the reliability of packaging materials with the required thermo-mechanical and adhesion properties. The choice of the morphological and thermo-mechanical properties of the molded material, and the accuracy of their determination through carefully selected thermo-analytical methods, play a crucial role in the qualitative prediction of trends in packaging product properties as process parameters are varied. This work aimed to verify the quality of the models and their validation using a highly filled molding resin with an identical chemical composition but 10 wt% difference in silica particles (SPs). Morphological and mechanical material properties were determined by dielectric analysis (DEA), differential scanning calorimetry (DSC), warpage analysis and dynamic mechanical analysis (DMA). The effects of temperature and injection speed on the morphological properties were analyzed through the design of experiments (DoE) and illustrated by response surface plots. A comprehensive approach to monitor the evolution of ionic viscosity (IV), residual enthalpy (dHrest), glass transition temperature (Tg), and storage modulus (E) as a function of the transfer-mold process parameters and post-mold-cure (PMC) conditions of the material was established. The reliability of Tg estimation was tested using two methods: warpage analysis and DMA. The noticeable deterioration in the quality of the analytical signal for highly filled materials at high cure rates is discussed. Controlling the temperature by increasing the injection speed leads to the formation of a polymer network with a lower Tg and an increased storage modulus, indicating a lower density and a more heterogeneous structure due to the high heating rate and shear heating effect.
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