Response surface

响应面
  • 文章类型: Journal Article
    炭黑颗粒具有纳米或亚纳米尺度的尺寸。使用时,这些颗粒有聚集的趋势,这损害了它们在储存条件下的稳定性。为了解决这个问题,以棉短纤维为原料,以丙烯酰胺(AM)和2-丙烯酰胺基-2-甲基丙磺酸(AMPS)为原料,通过醚化和接枝聚合制备了分散剂。然后使用分散剂来分散炭黑以测试其分散性能。响应面优化测试用于确定AMPS单体质量的影响,AM单体质量,过硫酸钾(KPS)引发剂质量对分散剂制备过程中炭黑分散性的影响,得到了一套最佳的制备条件。使用傅里叶变换红外光谱(FTIR)评估炭黑在水中的分散稳定性,X射线衍射(XRD)元素分析(EA),热重分析(TG),zeta电位分析,高倍率扫描电子显微镜(SEM),和接触角测量。结果表明,羧甲基纤维素(CMC)与AMPS与AM的最佳质量比为1:0.69:1.67,KPS引发剂占总单体质量的1.56%。通过掺入浓度为37.50%的分散剂,观察到炭黑颗粒的粒径从5.350μm减小到0.255μm,并且即使在储存3周后也没有发生炭黑颗粒的团聚。
    Carbon black particles possess dimensions on the nanometer or sub-nanometer scale. When utilized, these particles have a tendency to aggregate, which compromises their stability under storage conditions. To address this issue, a dispersant was prepared using cotton short fibers as raw materials through etherification and graft polymerization with acrylamide (AM) and 2-acrylamido-2-methylpropane sulfonic acid (AMPS) as raw materials. The dispersant was then used to disperse carbon black to test its dispersing performance. A response surface optimization test was utilized to ascertain the influence of AMPS monomer mass, AM monomer mass, and potassium persulfate (KPS) initiator mass on the dispersibility of carbon black during dispersant preparation, and a set of optimal preparation conditions were obtained. The dispersion stability of carbon black in water was assessed using Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), elemental analysis (EA), thermogravimetric analysis (TG), zeta potential analysis, high magnification scanning electron microscopy (SEM), and contact angle measurements. Results revealed that the optimum mass ratio of carboxymethyl cellulose (CMC) to AMPS to AM was 1:0.69:1.67, with the KPS initiator comprising 1.56% of the total monomer mass. By incorporating the dispersant at a concentration of 37.50%, the particle size of carbon black particles was observed to decrease from 5.350 μm to 0.255 μm, and no agglomeration of carbon black particles occurred even after 3 weeks of storage.
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  • 文章类型: Journal Article
    为解决低渗透油藏CO2驱气窜问题,利用角叉菜胶制备了一种新型的CO2响应凝胶通道系统,实验室条件下的支化聚乙烯酰亚胺和乙二胺。基于Box-Behnken响应面设计方法,该体系的最佳合成浓度为角叉菜胶0.5wt%,2.5重量%的支化聚乙烯酰亚胺和6.5重量%的乙二胺。通过扫描电子显微镜表征了响应前后系统的微观形态。在不同条件下测试了其流变性和脱水率。通过岩心驱替实验模拟了凝胶体系的窜气性能和提高采油效果。实验结果表明,系统的内部结构从无序变化,光滑和松散分离的片层结构更均匀,暴露于CO2后的完整有序的三维网络结构。该体系的粘度在与CO2接触之前类似于水溶液,并且在与CO2接触之后显示出粘弹性固体性质。在不同温度下采用脱水速率的实验表明,凝胶的内部结构在高温下会发生变化,但凝胶系统具有一定的自愈能力。驱替实验结果表明,与CO2接触后,凝胶体系的堵漏率稳定在85.32%,回收率提高了17.06%,为低渗透油藏的开发提供了重要的指导。
    In order to solve the problem of gas channeling during CO2 flooding in low-permeability reservoirs, a novel CO2 responsive gel channeling system was prepared by using carrageenan, branched polyethylene imide and ethylenediamine under laboratory conditions. Based on the Box-Behnken response surface design method, the optimal synthesis concentration of the system was 0.5 wt% carrageenan, 2.5 wt% branchized polyethylenimide and 6.5 wt% ethylenediamine. The micromorphology of the system before and after response was characterized by scanning electron microscopy. The rheology and dehydration rate were tested under different conditions. The channeling performance and enhanced oil recovery effect of the gel system were simulated by a core displacement experiment. The experimental results show that the internal structure of the system changes from a disordered, smooth and loosely separated lamellae structure to a more uniform, complete and orderly three-dimensional network structure after exposure to CO2. The viscosity of the system was similar to aqueous solution before contact with CO2 and showed viscoelastic solid properties after contact with CO2. The experiment employing dehydration rates at different temperatures showed that the internal structure of the gel would change at a high temperature, but the gel system had a certain self-healing ability. The results of the displacement experiment show that the plugging rate of the gel system is stable at 85.32% after CO2 contact, and the recovery rate is increased by 17.06%, which provides an important guide for the development of low-permeability reservoirs.
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  • 文章类型: Journal Article
    背景:古代经典方剂在中医(TCM)理论的保存和发展中起着至关重要的作用。它们代表了中医药知识和实践的持续发展和传播的重要里程碑,被认为是中医药传承发展的突破之一。在发展古代经典方剂的过程中,在确保传统方法和现代生产过程之间的质量一致性方面可能仍然会出现许多问题,其中提取过程提出了重大挑战。本文介绍了一种使用现代提取工艺提取古代经典处方的实用方法。通过对神寿太一粉(STP)提取工艺的研究,论证了该工艺。
    方法:本研究的重点是优化STP提取过程,以确保通过使用标准关系和模糊层次分析法(FAHP)和重要性标准通过标准间相关性(CRITIC)方法集成权重结合Box-Behnken响应面测试,通过古代和现代工艺获得的产品质量的一致性。使用迷迭香酸的含量,异欧前胡素,葛根素,以提取物得率和指纹图谱相似度作为STP的评价指标,采用Box-Behnken响应面法检查了不同的提取参数,包括水添加比,提取持续时间,和提取次数。通过结合基准相关性和FAHP-CRITIC方法计算每个参数的加权系数,得出一个综合评分。
    结果:STP的最佳提取工艺包括两次提取,每次使用十倍量的水,表演了一个小时。三个单独批次的过程验证得出的综合评分为94.7,相对标准偏差为0.76%。
    结论:应用Box-Behnken响应面法结合标准关系法和FAHP-CRITIC方法对优化STP的提取工艺是稳定可行的。
    BACKGROUND: Ancient classic prescription play a crucial role in the preservation and advancement of traditional Chinese medicine (TCM) theories. They represent a significant milestone in the ongoing development and transmission of TCM knowledge and practices and are considered one of the breakthroughs in the development of TCM inheritance. In the process of developing ancient classic prescriptions, many problems may still arise in ensuring quality consistency between traditional methods and modern production processes, among which the extraction process poses major challenges. This paper introduces a practical approach extracting an ancient classic prescription using a modern extraction process. The technique is demonstrated through the study of the extraction process of Shenshou Taiyi powder (STP).
    METHODS: This study focuses on optimising the STP extraction process to ensure consistency in the quality of the product obtained through ancient and modern processes using the standard relation and fuzzy analytic hierarchical process (FAHP) and criteria importance through intercriteria correlation (CRITIC) method integrated weights combined with the Box-Behnken response surface test. Using the contents of rosmarinic acid, isoimperatorin, puerarin, as well as the extract yield and fingerprint similarity as evaluation indexes of STP, the Box-Behnken response surface method was employed to examine the varying extraction parameters, including water addition ratio, extraction duration, and number of extractions. The weighted coefficients for each parameter were calculated by combining the benchmark correlation and FAHP-CRITIC method, deriving a comprehensive score.
    RESULTS: The optimal extraction process for STP consisted of a two extractions, each using at a tenfold quantity of water, performed for one hour. Process verification across three separate batches yielded a comprehensive score of 94.7, with a relative standard deviation of 0.76%.
    CONCLUSIONS: The application of the Box-Behnken response surface method combined with standard relation and FAHP-CRITIC approach proved to be stable and feasible for optimising the extraction process of STP.
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  • 文章类型: Journal Article
    传统上,到达时间差(TDOA)方法已被证明可有效地定位声发射(AE)源和检测结构缺陷。然而,当应用于各向异性材料时,其适用性受到限制,特别是在纤维增强复合材料结构的背景下。作为回应,本文介绍了一种基于两步法的响应面(COLORS)算法的新型复合材料局部化方法,用于精确的AE源定位,适用于层状复合材料结构。利用从关键参数开发的响应面,包括AE速度剖面,衰减率,距离,和方向,所提出的方法提供了精确的声发射源预测。与依赖于理论AE传播速度的常规TDOA方法相比,将更新的速度数据结合到算法中可产生更高的定位精度。颜色和TDOA的平均绝对误差(MAE)分别为6.97mm和8.69mm,分别。同样,颜色和TODA方法的均方根误差(RMSE)分别为9.24mm和12.06mm,分别,表明COLORS算法在源定位精度方面具有更好的性能。这一发现强调了AE信号衰减在最小化AE波速度差异和提高AE定位精度方面的重要性。这项研究的结果代表了层状复合结构中AE定位的实质性进步,对改善复合材料结构的损伤检测和结构健康监测具有潜在意义。
    The time difference of arrival (TDOA) method has traditionally proven effective for locating acoustic emission (AE) sources and detecting structural defects. Nevertheless, its applicability is constrained when applied to anisotropic materials, particularly in the context of fiber-reinforced composite structures. In response, this paper introduces a novel COmposite LOcalization using Response Surface (COLORS) algorithm based on a two-step approach for precise AE source localization suitable for laminated composite structures. Leveraging a response surface developed from critical parameters, including AE velocity profiles, attenuation rates, distances, and orientations, the proposed method offers precise AE source predictions. The incorporation of updated velocity data into the algorithm yields superior localization accuracy compared to the conventional TDOA approach relying on the theoretical AE propagation velocity. The mean absolute error (MAE) for COLORS and TDOA were found to be 6.97 mm and 8.69 mm, respectively. Similarly, the root mean square error (RMSE) for COLORS and TODA methods were found to be 9.24 mm and 12.06 mm, respectively, indicating better performance of the COLORS algorithm in the context of source location accuracy. The finding underscores the significance of AE signal attenuation in minimizing AE wave velocity discrepancies and enhancing AE localization precision. The outcome of this investigation represents a substantial advancement in AE localization within laminated composite structures, holding potential implications for improved damage detection and structural health monitoring of composite structures.
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  • 文章类型: Journal Article
    在成型过程中对固化的在线控制显着提高了产品质量,并确保了包装材料具有所需的热机械和粘合性能的可靠性。成型材料的形态和热机械性能的选择,以及通过精心选择的热分析方法确定的准确性,随着工艺参数的变化,在包装产品性能趋势的定性预测中起着至关重要的作用。这项工作旨在验证模型的质量和他们的验证使用高度填充的模塑树脂具有相同的化学成分,但在二氧化硅颗粒(SP)的10重量%的差异。通过介电分析(DEA)确定了形态和机械材料性能,差示扫描量热法(DSC),翘曲分析和动态力学分析(DMA)。通过实验设计(DoE)分析了温度和注射速度对形态特性的影响,并通过响应面图进行了说明。一种监测离子粘度(IV)演变的综合方法,残余焓(dHrest),玻璃化转变温度(Tg),和储能模量(E)作为转移模制工艺参数和材料的模制后固化(PMC)条件的函数。使用两种方法测试Tg估计的可靠性:翘曲分析和DMA。讨论了在高固化速率下高度填充材料的分析信号质量的显着下降。通过增加注射速度来控制温度导致形成具有较低Tg和增加的储能模量的聚合物网络,由于高加热速率和剪切加热效应,表明较低的密度和较不均匀的结构。
    The in-line control of curing during the molding process significantly improves product quality and ensures the reliability of packaging materials with the required thermo-mechanical and adhesion properties. The choice of the morphological and thermo-mechanical properties of the molded material, and the accuracy of their determination through carefully selected thermo-analytical methods, play a crucial role in the qualitative prediction of trends in packaging product properties as process parameters are varied. This work aimed to verify the quality of the models and their validation using a highly filled molding resin with an identical chemical composition but 10 wt% difference in silica particles (SPs). Morphological and mechanical material properties were determined by dielectric analysis (DEA), differential scanning calorimetry (DSC), warpage analysis and dynamic mechanical analysis (DMA). The effects of temperature and injection speed on the morphological properties were analyzed through the design of experiments (DoE) and illustrated by response surface plots. A comprehensive approach to monitor the evolution of ionic viscosity (IV), residual enthalpy (dHrest), glass transition temperature (Tg), and storage modulus (E) as a function of the transfer-mold process parameters and post-mold-cure (PMC) conditions of the material was established. The reliability of Tg estimation was tested using two methods: warpage analysis and DMA. The noticeable deterioration in the quality of the analytical signal for highly filled materials at high cure rates is discussed. Controlling the temperature by increasing the injection speed leads to the formation of a polymer network with a lower Tg and an increased storage modulus, indicating a lower density and a more heterogeneous structure due to the high heating rate and shear heating effect.
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  • 文章类型: Journal Article
    通过热诱导相分离(TIPS)制造的刚性聚乳酸(PLA)泡沫,利用PLA的三元溶液,四氢呋喃(THF),和水。通过用乙醇作为非溶剂代替THF/水溶剂混合物机械地稳定PLA凝胶,随后真空干燥。通过扫描电子显微镜(SEM)对PLA泡沫进行了全面表征,X射线衍射(XRD)和Brunauer-Emmett-Teller(BET)分析。在PLA泡沫中获得的BET面积高达18.76m2/g。响应面方法(RSM)用于评估四个独立变量(聚合物浓度,溶剂组合物,淬火温度,和老化时间)对PLA泡沫的孔径和密度的影响。实验结果表明,可以微调制造参数以控制孔的形态,包括它们的大小和密度。细胞大小的参数的最佳值由RSM确定为8.96(重量%),91.60(w/w),5.50°C,和3.86h的最佳细胞大小为37.96µm(遗传算法为37.78)。通过RSM的最佳密度88.88mgr/cm3(通过遗传算法88.38mgr/cm3)在5.00(wt%)获得,89.33(w/w),14.40°C和2.65h。
    Rigid polylactic acid (PLA) foams fabricated via thermally induced phase separation (TIPS) utilizing a ternary solution of PLA, Tetrahydrofuran (THF), and water. The PLA gels were stabilized mechanically by the substituting of the THF/water solvent mixture with ethanol as non-solvent and subsequently vacuum dried. A comprehensive characterization of PLA foams was achieved by Scanning Electron Microscopy (SEM), X-ray Diffractometry (XRD) and Brunauer-Emmett-Teller (BET) analyses. The BET area obtained in the PLA foam is up to 18.76 m2/g. The Response Surface Methodology (RSM) was utilized to assess the impacts of four independent variables (polymer concentration, solvent composition, quench temperature, and aging time) on the pore size and density of PLA foam. The experimental findings demonstrated that the fabrication parameters could be fine-tuned to govern the morphology of the pores, comprising their size and density. The optimal values of parameters for cell size were identified by RSM to be 8.96 (wt%), 91.60 (w/w), 5.50 °C, and 3.86 h for the optimum cell size of 37.96 µm (37.78 by Genetic Algorithm). Optimum density by RSM 88.88 mgr/cm3 (88.38 mgr/cm3 by Genetic Algorithm) was obtained at 5.00 (wt%), 89.33 (w/w), 14.40 °C and 2.65 h.
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  • 文章类型: Journal Article
    在这篇文章中,通过考虑应变率影响,模拟了复相高强度钢SZBS800的响应。首先用一系列标准拉伸试验在较低的应变率下测量材料的响应。使用将球射入平坦试样的非常规测试可获得更高的应变率。应用Cowper-Symonds材料模型的粘塑性公式来考虑应变率效应。参数SIGY,p,材料模型的C和C是使用逐步程序估计的。首先,使用网格搜索方法从拉伸试验中获得了三个参数的粗略估计。然后,使用逆向工程方法对参数p和C进行了微调。在显式动态模拟和所有实验数据的帮助下,定义了多准则成本函数,并将其应用于获得参数p和C的平滑响应函数。估计参数的最优值很好地模拟了材料响应,尽管最佳候选域跨越参数P的两个数量级和参数C的几个数量级。
    In this article, a response of the complex-phase high-strength steel SZBS800 was modelled by considering the strain-rate influence. The material\'s response was first measured with a series of standard tensile tests at lower strain rates. Higher strain rates were achieved using the unconventional test of shooting the ball into flat specimens. A viscoplastic formulation of the Cowper-Symonds material model was applied to consider the strain-rate effects. The parameters SIGY, p, and C of the material model were estimated using a step-wise procedure. First, rough estimates of the three parameters were obtained from the tensile tests using the grid search method. Then, the parameters p and C were fine-tuned using the reverse engineering approach. With the help of explicit dynamic simulations and all the experimental data, a multi-criteria cost function was defined and applied to obtain a smooth response function for the parameters p and C. Its optimum was determined by a real-valued genetic algorithm. The optimal values of the estimated parameters model the material response well, although a domain of optimum candidates spans two orders of magnitude for the parameter p and a few orders of magnitude for the parameter C.
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  • 文章类型: Journal Article
    在目前的研究中,从纯度和得率两方面对水飞蓟蛋白提取参数进行了优化。此外,对从水飞蓟籽中分离的蛋白质进行了表征。确定了从牛奶蓟种子中获得最高蛋白质(MTP)纯度的最佳条件为提取pH9.47,温度30°C,和提取时间180分钟。相反,在提取pH12,温度50°C,确定总蛋白质产量(MTY)的最佳值,提取时间167min。在这两组条件(MTP和MTY)下获得的蛋白质表现出相当的吸油能力(OAC),发泡,和乳化能力,以及稳定性,与以前关于种子蛋白的研究结果一致。两种蛋白质在pH11时具有最高的蛋白质溶解度。两种蛋白质的ζ电位在pH4时最接近零,表明它们接近等电点。MTP和MTY的抗氧化能力比其他蛋白分离物/浓缩物差。MTP和MTY含有高β折叠浓度,其可能增强热稳定性并降低蛋白质的消化率。总之,蛋白质提取过程显示出很高的潜力,可以实现大量的产量和显着的纯度,具有一些体面的技术和功能特性,从而为不同领域的各种应用带来了希望。
    In the current study, optimization of milk thistle protein extraction parameters was carried out in terms of purity and yield. In addition, the characterization of proteins isolated from milk thistle seeds was conducted. The optimal conditions for achieving the highest purity of protein (MTP) from milk thistle seeds were identified as extraction pH 9.47, temperature 30°C, and extraction time 180 min. Conversely, optimal values for overall protein yield (MTY) were determined at extraction pH 12, temperature 50°C, and extraction time 167 min. The proteins obtained under these two sets of conditions (MTP and MTY) demonstrated comparable oil absorption capacity (OAC), foaming, and emulsifying capabilities, as well as stability, aligning with findings from previous studies on seed protein. Both proteins had the highest protein solubilities at pH 11. Both proteins\' zeta potentials were closest to zero at pH 4, demonstrating their closeness to the isoelectric point. MTP and MTY had poorer antioxidant capabilities than the other protein isolates/concentrates. MTP and MTY contain high β sheet concentrations that might enhance thermal stability and lower the digestibility of proteins. In conclusion, the protein extraction process demonstrated a high potential for achieving both substantial yield and remarkable purity with some decent technological and functional properties, thus holding promise for various applications in diverse fields.
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  • 文章类型: Journal Article
    环氧化合物的聚合物结构可以通过玻璃化转变温度(Tg)来表征,其通常被视为主要形态特征。在制造热固性模制部件之后确定Tg是材料表征中的重要目标。为了定量表征Tg对固化程度的依赖性,通常使用DiBenedetto方程。因此,在成型过程中监测聚合物网络的形成是聚合物加工中最具挑战性的任务之一,可以使用介电分析(DEA)来实现。在这项研究中,使用响应面分析优化了基于环氧树脂的模塑料(EMC)的形态性能,以用于成型过程。固化温度等加工参数,固化时间,根据DoE策略和注射速率进行了研究,并分析了影响Tg和固化程度的主要因素。基于翘曲分析,开发了一种在一定固化程度下测量Tg的新方法。固化程度通过介电分析(DEA)在线测定,并使用差示扫描量热法(DSC)离线测定。结果用作DoE模型中的响应。使用DiBenedetto方程对各种工艺参数的响应特性进行细化,显著提高了基于DoE方法的响应面模型的质量。
    An epoxy compound\'s polymer structure can be characterized by the glass transition temperature (Tg) which is often seen as the primary morphological characteristic. Determining the Tg after manufacturing thermoset-molded parts is an important objective in material characterization. To characterize quantitatively the dependence of Tg on the degree of cure, the DiBenedetto equation is usually used. Monitoring polymer network formation during molding processes is therefore one of the most challenging tasks in polymer processing and can be achieved using dielectric analysis (DEA). In this study, the morphological properties of an epoxy resin-based molding compounds (EMC) were optimized for the molding process using response surface analysis. Processing parameters such as curing temperature, curing time, and injection rate were investigated according to a DoE strategy and analyzed as the main factors affecting Tg as well as the degree of cure. A new method to measure the Tg at a certain degree of cure was developed based on warpage analysis. The degree of cure was determined inline via dielectric analysis (DEA) and offline using differential scanning calorimetry (DSC). The results were used as the response in the DoE models. The use of the DiBenedetto equation to refine the response characteristics for a wide range of process parameters has significantly improved the quality of response surface models based on the DoE approach.
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  • 文章类型: Journal Article
    中国虾仁因其美味和高营养价值而受到消费者的欢迎,但它们极易因微生物污染和质地退化而变质,颜色和味道。这项研究的目的是评估有效氯浓度(ACC)的影响,处理时间和料液比对微酸性电解水(SAEW)处理虾的抑菌率的影响。通过响应面法优化有效参数,得到最佳杀菌条件:ACC88mg/L,处理时间12分钟,料液比1:4。在此条件下对虾的实际杀菌抑制率为37.60%。在此基础上,质量,用SAEW处理的虾的色差和质构变化,次氯酸钠和碱性电解水在4°C储存期间进行了比较和研究。综合结果表明,SAEW处理可延长货架期2d以上。
    Chinese shrimps are popular among consumers for their delicious taste and high nutritional value, but they are highly susceptible to deterioration due to microbial contamination with degradation of texture, color and flavor. The aim of this study was to evaluate the effects of available chlorine concentration (ACC), processing time and material-liquid ratio on the bacterial inhibition rate of shrimp treated with slightly acidic electrolyzed water (SAEW). The effective parameters were optimized by response surface methodology to the optimal bactericidal conditions: ACC 88 mg/L, processing time 12 min, and material-liquid ratio 1:4. The actual bactericidal inhibition rate of shrimp under these conditions was 37.60 %. On this basis, the quality, color difference and textural changes of shrimp treated with SAEW, sodium hypochlorite and alkaline electrolytic water were compared and investigated during storage at 4 °C. The combined results showed that the SAEW treatment could extend the shelf-life by more than 2 d.
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