tribology

摩擦学
  • 文章类型: Journal Article
    DIN16MnCr5通常用于机械工程接触应用,如齿轮,接头零件,轴,齿轮,凸轮轴,螺栓,别针,和卡丹·关节,在其他人中。这项研究检查了应用于DIN16MnCr5钢的不同表面处理的微观结构和力学性能以及摩擦学行为。将样品在870°C下硬化15分钟,然后在水中淬火。评估的表面条件如下:未经表面处理的淬火和回火的DIN16MnCr5钢样品(对照组),淬火和回火DIN16MnCr5钢样品,在560°C下进行气体氮化6h,淬火和回火的DIN16MnCr5钢样品,在950°C下进行4h,以及淬火和回火的DIN16MnCr5钢样品,具有双重气体氮化和充填渗硼。显微组织的表征进行了使用金相技术,光学显微镜,扫描电子显微镜与能量色散谱,和X射线衍射。通过使用纳米压痕的显微硬度和弹性模量测试来评估机械性能。在干滑动条件下,按照ASTMG99-17标准程序,使用销-盘测试评价摩擦学行为。结果表明,双相气体氮化和填料渗硼处理的表面表现出最高的耐磨性和降低的摩擦系数,由于改善的机械性能。导致硬度和弹性模量增加。
    DIN 16MnCr5 is commonly used in mechanical engineering contact applications such as gears, joint parts, shafts, gear wheels, camshafts, bolts, pins, and cardan joints, among others. This study examined the microstructural and mechanical properties and tribological behavior of different surface treatments applied to DIN 16MnCr5 steel. The samples were hardened at 870 °C for 15 min and then quenched in water. The surface conditions evaluated were as follows: quenched and tempered DIN 16MnCr5 steel samples without surface treatments (control group), quenched and tempered DIN 16MnCr5 steel samples with gas-nitriding at 560 °C for 6 h, quenched and tempered DIN 16MnCr5 steel samples with pack boriding at 950 °C for 4 h, and quenched and tempered DIN 16MnCr5 steel samples with duplex gas-nitriding and pack boriding. Microstructure characterization was carried out using metallographic techniques, optical microscopy, scanning electron microscopy with energy-dispersive spectroscopy, and X-ray diffraction. The mechanical properties were assessed through microhardness and elastic modulus tests using nanoindentation. The tribological behavior was evaluated using pin-on-disc tests following the ASTM G99-17 standard procedure under dry sliding conditions. The results indicated that the surface treated with duplex gas-nitriding and pack boriding exhibited the highest wear resistance and a reduced coefficient of friction due to improved mechanical properties, leading to increased hardness and elastic modulus.
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  • 文章类型: Journal Article
    基于粉末状单组分环氧基质的复合材料是使用液体环氧树脂生产的复合材料的替代技术解决方案。本文详细描述了用于摩擦学应用的石墨增强复合材料的生产过程。证明了基体为单组分环氧粉末的工艺过程的优缺点,并检查了所得材料的性能。制备了一系列具有尺寸小于10μm和小于45μm的石墨填料和重量添加量为5、10、20、30%的复合材料。进行了机械测试和摩擦学测试,用针块法进行,并阐述了摩擦磨损的机理。进行的研究使我们得出结论,石墨的掺入,不管颗粒大小,高于10重量%导致摩擦系数显著降低(比未填充环氧树脂低约40-50%),有利于生产廉价的自润滑材料。
    Composites based on powdered single-component epoxy matrix are an alternative technological solution for composites produced using liquid epoxy resins. This article describes in detail the process of producing graphite-reinforced composites for tribological applications. The advantages and disadvantages of technological processes where the matrix is a single-component epoxy powder were demonstrated, and the properties of the obtained materials were examined. A series of composite materials with the graphite filler with sizes below 10 μm and below 45 μm and weight additions of 5, 10, 20, 30% were produced. Mechanical tests and tribological tests conducted with the pin-on-block method were performed, and the mechanism of tribological wear was described. The conducted research allowed us to conclude that the incorporation of graphite, regardless of particle size, above 10% by weight results in a significant reduction in the friction coefficient (approximately 40-50% lower than in unfilled epoxy resin), which is beneficial in the production of cheap self-lubricating materials.
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  • 文章类型: Journal Article
    这项研究检查了6种不同的商品榛子和可可酱的涂抹配方和结构/润滑特性对感官知觉的影响。流变学,摩擦学,通过评估质量描述符与流变和质地参数之间的相关系数来评估定量描述性分析(QDA)。在不同温度下评估粘度以更好地模拟摄入之前和之后的条件。在37°C下进行摩擦学分析以模拟人口腔。研究了唾液存在和运行次数对摩擦学行为的影响。此外,纹理,量热,并进行粒度分布测量以加强结构/热参数之间的相关性(例如,坚定,粘性,糖熔点)和感官方面。“视觉粘度,“定义为在消费前评估的感官属性,与在20°C和10s-1时测得的表观粘度呈负相关,而“身体”,“在口腔加工过程中定义,与乳脂状有关,与在37°C和50s-1时测得的表观粘度呈正相关。这些属性主要受配方内的颗粒微结构和固体体积分数的影响。质地粘性与感官“粘附性”呈正相关,与脂肪成分和奶粉添加量有关,而“甜度”与蔗糖含量和糖融化焓有关。摩擦学数据提供了与粒子衍生属性相关的有意义的信息,以及涂层后的感知(脂肪/油性),从而更好地预测口服过程中的食物进化。
    This study examined the effects of spread formulation and the structural/lubricant properties of six different commercial hazelnut and cocoa spreads on sensory perception. Rheology, tribology, and quantitative descriptive analysis (QDA) was assessed by also evaluating the correlation coefficients between the quality descriptor and the rheological and textural parameters. The viscosity was evaluated at different temperatures to better simulate conditions before and after ingestion. Tribological analysis was executed at 37°C to mimic the human oral cavity. The effect of saliva presence and the number of runs on tribological behaviors was investigated. Moreover, textural, calorimetric, and particle size distribution measurements were performed to reinforce the correlation between structural/thermal parameters (e.g., firmness, stickiness, sugar melting point) and sensory aspects. \"Visual viscosity,\" defined as a sensory attribute evaluated prior to consumption, negatively correlated with apparent viscosity measured at 20°C and 10 s-1, whereas \"body,\" defined during oral processing and related to creaminess, positively correlated with apparent viscosity measured at 37°C and 50 s-1. These attributes were mainly influenced by particulate microstructure and solid volume fraction within the formulation. Textural stickiness positively correlated with sensory \"adhesiveness\" and was related to fat composition and milk powder addition, while \"sweetness\" was related to sucrose content and sugar melting enthalpy. Tribological data provided meaningful information related to particle-derived attributes, as well as after-coating perception (fattiness/oiliness), thus better predicting food evolution during oral consumption.
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  • 文章类型: Journal Article
    由于老龄化人口的快速增长和吞咽困难的流行,开发用于吞咽困难的增稠粉末势在必行。可用于配制吞咽困难饮食的一种有前途的增稠剂是罗勒种子粘液(BSM)。这项工作调查了分散介质的影响,包括水,牛奶,脱脂牛奶,苹果汁,关于BSM增稠液体的流变和摩擦学性能。剪切流变学结果表明,BSM在这些介质中的增稠能力按升序排列为牛奶<脱脂奶≈苹果汁<水。另一方面,拉伸流变学表明,当BSM溶解在牛奶中时,观察到最长的长丝断裂时间,其次是脱脂牛奶,水,和苹果汁。此外,摩擦学测量显示不同的润滑行为,取决于BSM浓度和分散介质。与其他分散介质相比,BSM在苹果汁中的溶解导致最优异的润滑性能。总的来说,这项研究提供了BSM作为一种新型胶基增稠粉末在一系列饮料中的应用的见解,并强调了消费者在吞咽困难管理中使用BSM的明确指导是多么重要.
    The development of thickening powders for the management of dysphagia is imperative due to the rapid growth of aging population and prevalence of the dysphagia. One promising thickening agent that can be used to formulate dysphagia diets is basil seed mucilage (BSM). This work investigates the effects of dispersing media, including water, milk, skim milk, and apple juice, on the rheological and tribological properties of the BSM-thickened liquids. Shear rheology results revealed that the thickening ability of BSM in these media in ascending order is milk < skim milk ≈ apple juice < water. On the other hand, extensional rheology demonstrated that the longest filament breakup time was observed when BSM was dissolved in milk, followed by skim milk, water, and apple juice. Furthermore, tribological measurements showed varying lubrication behavior, depending on the BSM concentration and dispersing media. Dissolution of BSM in apple juice resulted in the most superior lubrication property compared with that in other dispersing media. Overall, this study provides insights on BSM\'s application as a novel gum-based thickening powder in a range of beverages and emphasizes how important it is for consumers to have clear guidance for the use of BSM in dysphagia management.
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  • 文章类型: Journal Article
    制动系统在任何车辆中都非常重要。它们将运动的动能转化为散发到大气中的热能。不同的车辆组有不同的标称和最大速度和质量,因此,需要被摩擦垫吸收然后消散的热能的量可以显著变化。传统的摩擦材料是能够承受高温(约500-600°C)和由制动强度和车辆重量引起的高机械载荷的复合材料。在低速行驶的小型车辆中,热能的数量和密度都是有限的,可以考虑使用具有更好生态特性的稍弱的摩擦材料。这项工作提出了一种原型复合摩擦材料使用亚麻纤维作为增强代替常用的芳纶。制备多个样品并进行实验室测试。样品是使用植物来源的成分制备的,特别是亚麻纤维。该成分在复合摩擦材料中起到增强作用,取代通常用于此目的的芳纶。确定了主要摩擦学特征,例如摩擦系数和磨料磨损率系数的值。为此,使用了一种使用球形接触的作者方法。结果采用统计学方法进行分析。发现使用亚麻纤维的复合材料在摩擦学性能上与常规溶液没有显着差异;因此,可以假设它可以用于车辆的制动系统。
    Braking systems are extremely important in any vehicle. They convert the kinetic energy of motion into thermal energy that is dissipated into the atmosphere. Different vehicle groups have different nominal and maximum speeds and masses, so the amount of thermal energy that needs to be absorbed by the friction pads and then dissipated can vary significantly. Conventional friction materials are composite materials capable of withstanding high temperatures (in the order of 500-600 °C) and high mechanical loads resulting from braking intensity and vehicle weight. In small vehicles traveling at low speeds, where both the amount of thermal energy and its density are limited, the use of slightly weaker friction materials with better ecological properties can be considered. This work proposes a prototype composite friction material using flax fibers as reinforcement instead of the commonly used aramid. A number of samples were prepared and subjected to laboratory tests. The samples were prepared using components of plant origin, specifically flax fibers. This component acted as reinforcement in the composite friction material, replacing aramid commonly used for this purpose. The main tribological characteristics were determined, such as the values of the coefficients of friction and the coefficients of abrasive wear rate. For this purpose, an authorial method using ball-cratering contact was used. The results were analyzed using statistical methods. It was found that the composite material using flax fibers does not differ significantly in its tribological properties from conventional solutions; so, it can be assumed that it can be used in the vehicle\'s braking system.
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  • 文章类型: Journal Article
    本文介绍了磨料化合物的条件对通过不同方法制成的样品的磨损的影响。使用28MnB5钢,用于农业组件,对其施加了两种电弧和激光涂层。研究包括微观结构分析,显微硬度,粗糙度,和专用支架上的摩擦学实验。发现与没有涂层的样品相比,电弧涂层显着改善了摩擦学性能。根据磨料化合物的参数,激光涂层可获得不同的磨损结果。对样品表面粗糙度的研究表明,磨料的浓度和pH值对摩擦学测试后表面参数的变化有显着影响。摩擦学实验的结果表明,通过施加热涂涂层,某些磨料质量条件的耐磨性得到了改善。此外,发现对于10%水分含量和pH为10的磨料质量条件,支架上的功耗最高。对于这些测试条件,质量损失比W0%和pH7的参数高四倍。对于该变体,支架的能耗比具有W10%和pH10的参数低60kWh。研究结果具有重要的实际应用,可以帮助选择农业机械部件的材料,取决于磨料的质量条件。
    This article presents the effect of the conditions of abrasive compounds on the wear of samples made by different methods. The 28MnB5 steel was used, which is intended for agricultural components, to which two arc and laser coatings were applied. The study included the analysis of microstructure, microhardness, roughness, and tribological experiments on a dedicated stand. The arc coating was found to significantly improve the tribological properties compared to the samples without the coating. Varied wear results were obtained for the laser coating depending on the parameters of the abrasive compound. Studies of the surface roughness of the samples showed that the concentration and pH of the abrasives have a significant effect on the changes in the surface parameters after the tribological tests. The results of the tribological experiments indicated that wear resistance for some of the abrasive mass conditions was improved by the application of heat-applied coatings. In addition, it was found that the power consumption on the stand was the highest for abrasive mass conditions of a 10% moisture content and a pH of 10. For these test conditions, the mass loss was four times higher than for the parameter with W0% and pH7. The energy consumption of the stand was 60 kWh lower for this variant than for the parameter with W10% and pH10. The results of the study have important practical applications that can help in the selection of materials for agricultural machinery components, depending on the abrasive mass conditions.
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  • 文章类型: Journal Article
    最近2D材料的兴起扩展了调整各种属性的机会。摩擦腐蚀,机械磨损和化学腐蚀之间复杂的协同作用,在材料经受摩擦学应力和腐蚀环境的众多行业中提出了重大挑战。这种复杂的相互作用通常导致加速的材料降解和失效。这篇评论严格评估了利用2D纳米材料增强摩擦腐蚀和氧化行为的当前状态。在评估2D材料的关键贡献之前,本文总结了有关摩擦腐蚀和氧化机理的基本知识,包括石墨烯,过渡金属硫族化物,六方氮化硼,MXenes,和黑磷,关于由此产生的摩擦和磨损行为。研究了这些纳米材料对腐蚀和氧化的保护作用,突出了它们在减轻材料降解方面的潜力。此外,在摩擦腐蚀和氧化保护的二维材料的具体应用中,我们深入研究了机械和腐蚀因素之间的细微差别。关键发现的综合强调了通过集成2D纳米材料所取得的进步。对未来的研究方向进行了展望,找出未探索的途径,并提出推动该领域前进的战略。本分析旨在指导未来二维纳米材料动态交叉点的研究和发展。摩擦腐蚀,和氧化保护。
    The recent rise of 2D materials has extended the opportunities of tuning a variety of properties. Tribo-corrosion, the complex synergy between mechanical wear and chemical corrosion, poses significant challenges across numerous industries where materials are subjected to both tribological stressing and corrosive environments. This intricate interplay often leads to accelerated material degradation and failure. This review critically assesses the current state of utilizing 2D nanomaterials to enhance tribo-corrosion and -oxidation behavior. The paper summarizes the fundamental knowledge about tribo-corrosion and -oxidation mechanisms before assessing the key contributions of 2D materials, including graphene, transition metal chalcogenides, hexagonal boron nitride, MXenes, and black phosphorous, regarding the resulting friction and wear behavior. The protective roles of these nanomaterials against corrosion and oxidation are investigated, highlighting their potential in mitigating material degradation. Furthermore, we delve into the nuanced interplay between mechanical and corrosive factors in the specific application of 2D materials for tribo-corrosion and -oxidation protection. The synthesis of key findings underscores the advancements achieved through integrating 2D nanomaterials. An outlook for future research directions is provided, identifying unexplored avenues, and proposing strategies to propel the field forward. This analysis aims at guiding future investigations and developments at the dynamic intersection of 2D nanomaterials, tribo-corrosion, and -oxidation protection.
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  • 文章类型: Journal Article
    关节内注射透明质酸(HA)是骨关节炎(OA)治疗的基石。然而,HA黏贴补充剂的作用机制和功效存在争议。因此,最近有兴趣开发合成粘胶补充剂。最近,合成的4重量%聚丙烯酰胺(pAAm)水凝胶被证明在体外有效地润滑和结合到软骨的表面。然而,它在活的大型动物关节中定位软骨并改变组织的摩擦学特性的能力尚不清楚。这项研究的目的是量化pAAm在马掌指骨或meta趾关节(fetlock关节)中的分布和定位程度,并确定pAAm的优先定位是否会影响组织的摩擦学特性。已建立的平面荧光成像技术用于可视化和量化关节内荧光标记的pAAm的分布。虽然pAAm水凝胶存在于所有表面上,它不是均匀分布的,在注射部位附近存在更多的物质。然后使用定制的摩擦计在健康滑液中两个数量级的滑动速度上评估关节中软骨的润滑能力。软骨区域具有更大的pAAm覆盖率,也就是说,更高的荧光强度,显示摩擦系数比pAAm较小的区域低近2倍(Rrm=-0.59,p<0.001)。总的来说,这项研究的结果表明,关节内注射粘胶补充剂不是均匀地分布在关节内,并且这些材料的摩擦学结果强烈地由材料的局部化到关节中的关节表面的能力决定。
    Intra-articular injections of hyaluronic acid (HA) are the cornerstone of osteoarthritis (OA) treatments. However, the mechanism of action and efficacy of HA viscosupplementation are debated. As such, there has been recent interest in developing synthetic viscosupplements. Recently, a synthetic 4 wt% polyacrylamide (pAAm) hydrogel was shown to effectively lubricate and bind to the surface of cartilage in vitro. However, its ability to localize to cartilage and alter the tribological properties of the tissue in a live articulating large animal joint is not known. The goal of this study was to quantify the distribution and extent of localization of pAAm in the equine metacarpophalangeal or metatarsophalangeal joint (fetlock joint), and determine whether preferential localization of pAAm influences the tribological properties of the tissue. An established planar fluorescence imaging technique was used to visualize and quantify the distribution of fluorescently labeled pAAm within the joint. While the pAAm hydrogel was present on all surfaces, it was not uniformly distributed, with more material present near the site of the injection. The lubricating ability of the cartilage in the joint was then assessed using a custom tribometer across two orders of magnitude of sliding speed in healthy synovial fluid. Cartilage regions with a greater coverage of pAAm, that is, higher fluorescent intensities, exhibited friction coefficients nearly 2-fold lower than regions with lesser pAAm (Rrm = -0.59, p < 0.001). Collectively, the findings from this study indicate that intra-articular viscosupplement injections are not evenly distributed inside a joint, and the tribological outcomes of these materials is strongly determined by the ability of the material to localize to the articulating surfaces in the joint.
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  • 文章类型: Journal Article
    二维共价有机框架(2DCOF)是一类新兴的结晶多孔材料,通过有机结构单元之间的共价键形成。COF独特地结合了巨大的表面积,良好的稳定性,大量的活跃位点,和可调功能,因此,它们对许多应用具有很高的吸引力。尤其是,它们丰富的活性位点和弱的层间相互作用使这些材料有希望用于摩擦学研究。最近,由于其优异的摩擦学性能,COFs作为润滑剂添加剂受到了广泛的关注。我们的评论旨在批判性地总结2DCOF在摩擦学中的最新发展。我们讨论了它们的结构和功能设计原则,以及特别关注摩擦学的合成策略。还详细评估了COF薄膜的生成,这可以减轻他们对这个应用程序最具挑战性的缺点。随后,我们分析了现有的关于使用COF作为润滑剂添加剂的最新技术,自润滑复合涂层,和纳米级的固体润滑剂。最后,概述了摩擦学中2DCOF的关键挑战和未来趋势,以启动和促进这个令人兴奋的领域的新研究活动。
    Two-dimensional covalent organic frameworks (2D COFs) are an emerging class of crystalline porous materials formed through covalent bonds between organic building blocks. COFs uniquely combine a large surface area, an excellent stability, numerous abundant active sites, and tunable functionalities, thus making them highly attractive for numerous applications. Especially, their abundant active sites and weak interlayer interaction make these materials promising candidates for tribological research. Recently, notable attention has been paid to COFs as lubricant additives due to their excellent tribological performance. Our review aims at critically summarizing the state-of-art developments of 2D COFs in tribology. We discuss their structural and functional design principles, as well as synthetic strategies with a special focus on tribology. The generation of COF thin films is also assessed in detail, which can alleviate their most challenging drawbacks for this application. Subsequently, we analyze the existing state-of-the-art regarding the usage of COFs as lubricant additives, self-lubrication composite coatings, and solid lubricants at the nanoscale. Finally, critical challenges and future trends of 2D COFs in tribology are outlined to initiate and boost new research activities in this exciting field.
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  • 文章类型: Journal Article
    在外科应用领域,理解医疗器械材料和组织之间的相互作用是很重要的,因为这种相互作用可能会引起并发症。该相互作用通常由接触可以在体外模拟的医疗装置的细胞单层组成。突出的例子是隐形眼镜,上皮细胞与隐形眼镜相互作用,或者支架和导管,与内皮细胞接触。为了调查这些相互作用,在以前的研究中,使用昂贵的微摩擦计来避免接触区域的压力远远超出生理相关水平。这里,我们的目标是提出一种成本和时间高效的新方法,比以前使用的更容易接近,并允许施加更现实的压力,同时允许量化对单层造成的损害。为此,使用软的聚二甲基硅氧烷比其他研究中使用的材料更好地模拟血管的机械性能。此外,提出了一种解决实验设置中失准的技术。这是使用由摩擦计记录的原始空间和力数据并针对未对准进行调整来执行的。使用内皮细胞(人脐静脉内皮细胞)单层证明了该方法。
    In the area of surgical applications, understanding the interaction between medical device materials and tissue is important since this interaction may cause complications. The interaction often consists of a cell monolayer touching the medical device that can be mimicked in vitro. Prominent examples of this are contact lenses, where epithelial cells interact with the contact lens, or stents and catheters, which are in contact with endothelial cells. To investigate those interactions, in previous studies, expensive microtribometers were used to avoid pressures in the contact area far beyond physiologically relevant levels. Here, we aim to present a new methodology that is cost- and time-efficient, more accessible than those used previously and allows for the application of more realistic pressures, while permitting a quantification of the damage caused to the monolayer. For this, a soft polydimethylsiloxane is employed that better mimics the mechanical properties of blood vessels than materials used in other studies. Furthermore, a technique to account for misalignments within the experiment set-up is presented. This is carried out using the raw spatial and force data recorded by the tribometer and adjusting for misalignments. The methodology is demonstrated using an endothelial cell (human umbilical vein endothelial cells) monolayer.
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