tribology

摩擦学
  • 文章类型: Journal Article
    DIN16MnCr5通常用于机械工程接触应用,如齿轮,接头零件,轴,齿轮,凸轮轴,螺栓,别针,和卡丹·关节,在其他人中。这项研究检查了应用于DIN16MnCr5钢的不同表面处理的微观结构和力学性能以及摩擦学行为。将样品在870°C下硬化15分钟,然后在水中淬火。评估的表面条件如下:未经表面处理的淬火和回火的DIN16MnCr5钢样品(对照组),淬火和回火DIN16MnCr5钢样品,在560°C下进行气体氮化6h,淬火和回火的DIN16MnCr5钢样品,在950°C下进行4h,以及淬火和回火的DIN16MnCr5钢样品,具有双重气体氮化和充填渗硼。显微组织的表征进行了使用金相技术,光学显微镜,扫描电子显微镜与能量色散谱,和X射线衍射。通过使用纳米压痕的显微硬度和弹性模量测试来评估机械性能。在干滑动条件下,按照ASTMG99-17标准程序,使用销-盘测试评价摩擦学行为。结果表明,双相气体氮化和填料渗硼处理的表面表现出最高的耐磨性和降低的摩擦系数,由于改善的机械性能。导致硬度和弹性模量增加。
    DIN 16MnCr5 is commonly used in mechanical engineering contact applications such as gears, joint parts, shafts, gear wheels, camshafts, bolts, pins, and cardan joints, among others. This study examined the microstructural and mechanical properties and tribological behavior of different surface treatments applied to DIN 16MnCr5 steel. The samples were hardened at 870 °C for 15 min and then quenched in water. The surface conditions evaluated were as follows: quenched and tempered DIN 16MnCr5 steel samples without surface treatments (control group), quenched and tempered DIN 16MnCr5 steel samples with gas-nitriding at 560 °C for 6 h, quenched and tempered DIN 16MnCr5 steel samples with pack boriding at 950 °C for 4 h, and quenched and tempered DIN 16MnCr5 steel samples with duplex gas-nitriding and pack boriding. Microstructure characterization was carried out using metallographic techniques, optical microscopy, scanning electron microscopy with energy-dispersive spectroscopy, and X-ray diffraction. The mechanical properties were assessed through microhardness and elastic modulus tests using nanoindentation. The tribological behavior was evaluated using pin-on-disc tests following the ASTM G99-17 standard procedure under dry sliding conditions. The results indicated that the surface treated with duplex gas-nitriding and pack boriding exhibited the highest wear resistance and a reduced coefficient of friction due to improved mechanical properties, leading to increased hardness and elastic modulus.
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  • 文章类型: Journal Article
    骨软骨移植物用于修复局灶性骨软骨损伤。自体移植是黄金标准治疗;然而,有限的移植物可用性和供体部位发病率限制了使用。因此,临床上需要复制天然软骨功能的不同移植物来源/材料。已经提出将壳聚糖用于该应用。这项研究的目的是评估生物可吸收壳聚糖/壳聚糖-纳米羟基磷灰石骨软骨构建体(OCC)的生物力学和生物摩擦学,植入体外猪膝关节实验模拟模型。将OCC植入不同的手术位置(齐平,骄傲和倒置)与当前临床使用的谓词移植物和阳性对照物进行了比较,该阳性对照物由植入软骨表面的不锈钢移植物组成。在步行步态下进行3小时(10800个周期)的磨损模拟后,无论手术位置如何,所有OCC样本均发生沉降,但没有明显的材料损失和低弯月面磨损。一半的基本移植物表现出软骨表面的分层和划痕。阳性对照没有发生移植物沉降,但弯月面的磨损和变形明显。最佳(冲洗)植入新的基于壳聚糖的OCC,软骨表面倒置或突出导致最小的磨损,弯液面的损伤和变形。
    Osteochondral grafts are used for repair of focal osteochondral lesions. Autologous grafts are the gold standard treatment; however, limited graft availability and donor site morbidity restrict use. Therefore, there is a clinical need for different graft sources/materials which replicate natural cartilage function. Chitosan has been proposed for this application. The aim of this study was to assess the biomechanics and biotribology of a bioresorbable chitosan/chitosan-nano-hydroxyapatite osteochondral construct (OCC), implanted in an in vitro porcine knee experimental simulation model. The OCC implanted in different surgical positions (flush, proud and inverted) was compared to predicate grafts in current clinical use and a positive control consisting of a stainless steel graft implanted proud of the cartilage surface. After 3 h (10 800 cycles) wear simulation under a walking gait, subsidence occurred in all OCC samples irrespective of surgical positioning, but with no apparent loss of material and low meniscus wear. Half the predicate grafts exhibited delamination and scratching of the cartilage surfaces. No graft subsidence occurred in the positive controls but wear and deformation of the meniscus were apparent. Implanting a new chitosan-based OCC either optimally (flush), inverted or proud of the cartilage surface resulted in minimal wear, damage and deformation of the meniscus.
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  • 文章类型: Journal Article
    该手稿提供了对功能化多壁碳纳米管(MWCNT)增强的聚(甲基丙烯酸甲酯)(PMMA)纳米复合材料的摩擦和磨损性能的实验研究。这项研究的目的是评估MWCNTs作为增强PMMA摩擦学性能的增强材料的潜力。三种类型的多壁碳纳米管,即,原始的,羟基官能化,和羧基官能化,在这项研究中使用。通过分散不同浓度的MWCNT(0.1wt。%,0.5wt.%,和1wt。%)通过3D混合方法在PMMA基质内,然后注塑/压缩成型。使用扫描电子显微镜(SEM)表征所得纳米复合膜,以观察MWCNT在PMMA基质中的分散。摩擦和磨损测试是在干滑动条件下使用销盘式摩擦计进行的。分析了功能化和MWCNT含量对纳米复合材料摩擦学行为的影响。与纯PMMA相比,纳米复合材料具有较低的摩擦系数和降低的磨损率。在0.5wt的最佳MWCNT负载下实现了最低的摩擦系数和磨损率。%.进一步揭示了MWCNT增强剂的量,平均负荷,和轨道直径显着影响摩擦系数(COF)和磨损率。COF和磨损率在填料负载为0.5wt.%,20公斤负载,90毫米。MWCNT增强的PMMA纳米复合材料的改善的摩擦学性能可以归因于MWCNT和PMMA基质之间的有效负载转移。以及MWCNT的增强效果。MWCNT作为增强剂,提高纳米复合材料的力学性能和耐磨性。
    This manuscript presents an experimental investigation of the friction and wear properties of poly (methyl methacrylate) (PMMA) nanocomposites reinforced with functionalized multi-walled carbon nanotubes (MWCNTs). The aim of this study is to evaluate the potential of MWCNTs as a reinforcement material for enhancing the tribological performance of PMMA. Three types of multi-walled carbon nanotubes, i.e., pristine, hydroxyl functionalized, and carboxyl functionalized, were utilized in this study. The nanocomposite samples were prepared by dispersing varying concentrations of MWCNTs (0.1 wt.%, 0.5 wt.%, and 1 wt.%) within the PMMA matrix via a 3D mixing approach, followed by injection molding/compression molding. The resulting nanocomposite films were characterized using scanning electron microscopy (SEM) to observe the dispersion of MWCNTs within the PMMA matrix. The friction and wear tests were conducted using a pin-on-disk tribometer under dry sliding conditions. The effects of functionalization and MWCNT content on the tribological behaviors of the nanocomposites were analyzed. The nanocomposites exhibited lower friction coefficients and reduced wear rates compared to pure PMMA. The lowest friction coefficient and wear rate were achieved at an optimum MWCNT loading of 0.5 wt.%. It was further revealed that the amount of MWCNT reinforcement, average load, and track diameter significantly affect the coefficient of friction (COF) and rate of wear. The COF and wear rate are best at a filler loading of 0.5 wt.%, a 20 Kg load, and 90 mm. The improved tribological performance of the MWCNT-reinforced PMMA nanocomposites can be attributed to the effective transfer of load between the MWCNTs and the PMMA matrix, as well as the reinforcement effect of the MWCNTs. The MWCNTs acted as reinforcing agents, enhancing the mechanical properties and wear resistance of the nanocomposites.
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  • 文章类型: Journal Article
    乳制品和非乳制品酸奶的口感和质地在食物接受和喜好中起关键作用。本研究旨在了解市售乳制品和非乳制品酸奶的口腔感知。对4种不同蛋白质和脂肪含量的乳品和4种非乳品酸奶进行了分析,以了解颗粒大小的影响,通过感觉的时间优势(TDS)方法测量的动态感觉口感特征的质地特性和摩擦系数。观察到乳制品和非乳制品酸奶的摩擦系数差异。高脂乳制品酸奶的摩擦系数低于非乳制品酸奶。酸奶中的粒径d90与颗粒感(r=0.81)呈正相关,与口感(r=-0.87)和总体喜好(r=-0.80)呈负相关。对于TDS结果,“乳脂状”和“厚度”在乳制品中占主导地位,而“融化”和“容易溶解”是非乳制品的主要属性。奶油味感改善了酸奶的口感喜好(r=0.72)和总体喜好(r=0.59),并且是喜好的驱动力。这项研究的发现有助于了解商业乳制品和非乳制品酸奶的内在口感特性,这将在新产品配方期间为产品开发人员提供有价值的见解。
    The mouthfeel and texture of dairy and non-dairy yoghurts play a critical role in food acceptance and liking. The present study aimed to understand the oral perception of commercially available dairy and non-dairy yoghurts. Four dairy and four non-dairy yoghurts with different levels of protein and fat were analyzed to understand the impact of particle size, textural properties and frictional coefficient on the dynamic sensory mouthfeel characteristics measured by the temporal dominance of sensations (TDS) method. Differences in friction coefficients of dairy and non-dairy yoghurts were observed. The friction factor was lower for high-fat dairy yoghurts than for non-dairy yoghurts. The particle size d90 in yoghurts was positively related to graininess perception (r=0.81) and negatively associated with mouthfeel liking (r=-0.87) and overall liking (r=-0.80). For the TDS results, \"creaminess\" and \"thickness\" were significantly dominant for dairy yoghurts, while \"melty\" and \"easy to dissolve\" were dominant attributes for non-dairy yoghurts. Creaminess perception improves the mouthfeel liking (r=0.72) and overall liking (r=0.59) of yoghurts and is the driver of liking. The findings of this study help understand the intrinsic mouthfeel properties of commercial dairy and non-dairy yoghurts, which will provide valuable insight to product developers during the new product formulation.
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  • 文章类型: Journal Article
    This paper discusses the impact of coal abrasive materials of varied petrographic composition and claystones containing admixtures of coal matter on the surface wear of wear-resistant martensitic steels. Wear tests were conducted at a test stand for three petrographic varieties of hard coal: vitrinite, clarinite, and durinite, and five samples of claystone. These tests revealed no significant effect of the type of coal abrasive used on the value of mass loss from the surface of the wear-resistant steel samples. The reason behind the foregoing is the observed tendency of coal abrasives, irrespective of their petrographic variety, to penetrate surface irregularities, especially those attributable to previous surface treatment of the samples and the impact of wear products. The dominant forms of surface damage were surface fatigue chipping and scratches caused by the particles which detached themselves from the surface of the steel samples, as observed for all the analysed coal variants. On the surfaces of the samples seasoned in the presence of claystones, highly varied forms of damage were observed: microcutting, scaly surface cracks, delamination, and deep cracks. In these cases, it was possible that the abrasive grains had been pressed into the steel surface irregularities, but no layered forms of the pressed-in abrasive material were observed to have developed. The paper also presents a model for the formation of coal films and discusses their possible effect on wear minimisation.
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  • 文章类型: Journal Article
    已知在硬质材料中氧相的存在导致机械性能的不期望的降低。在基于AlMgB14的材料中,主要的氧杂质是尖晶石MgAl2O4;它显着降低了AlMgB14的硬度,并且在烧结过程中不可避免地形成了AlMgB14。在这项工作中,超硬放电等离子烧结(SPSed)AlMgB14-TiB2复合材料是由自蔓延高温合成(SHS)获得的AlMgB14-TiB2前体制成的。由于合成温度高,所得复合材料中的主要氧相是Al4B2O9,而不是尖晶石MgAl2O4。发现所获得的复合材料具有优异的机械性能。样品的最大硬度为44.1GPa。Al4B2O9相形式的氧的存在导致意想不到的结果:所得AlMgB14-TiB2复合材料在干燥条件下对Al2O3反样品的摩擦系数比纯陶瓷AlMgB14的摩擦系数低约四倍(分别为0.18对0.7)。根据观察到的结果,发现在SHS期间形成的Al4B2O9颗粒是低摩擦系数的原因。量子化学计算表明,Al4B2O9的弹性模量明显小于AlMgB14和TiB2的弹性模量。因此,在滑动过程中,Al4B2O9颗粒被挤出到复合材料表面,形成润滑层,降低摩擦系数。
    It is known that the presence of oxygen phases in hard materials leads to an undesirable decrease in the mechanical properties. In materials based on AlMgB14, the main oxygen impurity is spinel MgAl2O4; it significantly reduces the hardness of AlMgB14 and its formation during sintering is inevitable. In this work, the ultra-hard spark plasma sintered (SPSed) AlMgB14-TiB2 composite material was fabricated from the AlMgB14-TiB2 precursor obtained by self-propagating high-temperature synthesis (SHS). Due to the high synthesis temperatures, the main oxygen phase in the obtained composite was Al4B2O9 instead of spinel MgAl2O4. It was found that the obtained composite has excellent mechanical properties. The maximum hardness of the sample is 44.1 GPa. The presence of oxygen in the form of the Al4B2O9 phase led to unexpected results: the friction coefficient of the obtained AlMgB14-TiB2 composite under dry conditions against the Al2O3 counter-specimen is approximately four times lower than the friction coefficient of pure ceramic AlMgB14 (0.18 against 0.7, respectively). Based on the observed results, it was found that the Al4B2O9 particles formed during the SHS are responsible for the low friction coefficient. The quantum chemical calculations showed that the elastic moduli of Al4B2O9 are significantly smaller than the elastic moduli of AlMgB14 and TiB2. Thus, during sliding, Al4B2O9 particles are squeezed out onto the composite surface, form the lubricating layer and reduce the friction coefficient.
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  • 文章类型: Journal Article
    研究的目的是对起重机鼓式制动器进行摩擦学分析。对制动衬片的磨损过程进行了理论分析,并通过实验模拟了三种制动器的运行条件,确定了摩擦条件下的摩擦系数。磨损的理论研究旨在确定制动衬片的寿命。在摩擦系数的实验测定中,考虑了以下参数:蹄片和鼓之间的接触压力;制动鼓的初始速度;工作环境的湿度;鼓式制动衬片摩擦表面的温度。做完实验后,进行了统计分析,这显示了摩擦系数受前面提到的参数影响的量:最高重量是湿度,值为35.58%,其次是23.95%的温度,速度为4.54%,最后是4.19%的压力。此外,表示摩擦系数和参数之间的相关性的方程被确定。我们认为,所获得的结果对于制动器制造商来说很重要,以提高制动效率和高架起重机的安全性。
    The aim of the study is the tribological analysis of the crane drum brakes. A theoretical analysis of the wear processes for brake lining was performed and the coefficient of friction under tribological conditions was determined experimentally simulating the operating conditions for three types of brakes. The theoretical study of the wear was oriented towards of determining the lifetime of the brake lining. In the experimental determination of the coefficient of friction, the following parameters were taken into account: the contact pressure between the shoe and the drum; the initial speed of the brake drum; the humidity of the working environment; and the temperature of the drum-brake lining friction surfaces. After performing the experiments, a statistical analysis was conducted, that shows the amount the coefficient of friction is influenced by the previously mentioned parameters: the highest weight was humidity with a value of 35.58%, followed by temperature with a percentage of 23.95%, velocity with 4.54%, and lastly pressure with 4.19%. Furthermore, the equation that expresses the dependence between the coefficient of friction and the parameters is determined. We consider that the results obtained are important for brake manufacturers in order to improve braking efficiency and the safety of overhead cranes.
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  • 文章类型: Journal Article
    边界润滑中的摩擦受滑动表面的原子结构的强烈影响。在这项工作中,使用分子动力学模拟研究了干燥的无定形碳(a-C)表面与润滑剂分子的化学吸附碎片之间的摩擦。长度的影响,研究了直链烷烃和醇类的接枝密度和片段的极性对剪切应力的影响。我们发现,链钝化的a-C表面的剪切应力与a-C密度无关。在所有考虑的链钝化系统中,那些具有高密度的相等长度的链表现出最低的剪切应力。然而,链钝化的a-C中的剪切应力始终高于具有原子钝化的a-C表面。最后,具有OH头部基团的表面钝化物质通常导致比其非极性类似物更高的摩擦。除了这些定性趋势之外,所有原子和链钝化的剪切应力行为,非极性系统可以通过两个表面之间的空间相互作用来半定量地解释,这些相互作用会对滑动运动产生阻力。对于极性钝化物种,静电相互作用起着额外的作用。基于两个接触表面的原子之间的最大重叠,开发了适当捕获两个表面沿滑动方向的互锁的相应描述符。
    Friction in boundary lubrication is strongly influenced by the atomic structure of the sliding surfaces. In this work, friction between dry amorphous carbon (a-C) surfaces with chemisorbed fragments of lubricant molecules is investigated employing molecular dynamic simulations. The influence of length, grafting density and polarity of the fragments on the shear stress is studied for linear alkanes and alcohols. We find that the shear stress of chain-passivated a-C surfaces is independent of the a-C density. Among all considered chain-passivated systems, those with a high density of chains of equal length exhibit the lowest shear stress. However, shear stress in chain-passivated a-C is consistently higher than in a-C surfaces with atomic passivation. Finally, surface passivation species with OH head groups generally lead to higher friction than their non-polar analogs. Beyond these qualitative trends, the shear stress behavior for all atomic- and chain-passivated, non-polar systems can be explained semi-quantitatively by steric interactions between the two surfaces that cause resistance to the sliding motion. For polar passivation species electrostatic interactions play an additional role. A corresponding descriptor that properly captures the interlocking of the two surfaces along the sliding direction is developed based on the maximum overlap between atoms of the two contacting surfaces.
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  • 文章类型: Journal Article
    In this paper, we explore and modify the structural, mechanical, and decorative properties of films composed by TiN and Ti (N, C) with a wide range of N2 gas flow during the deposition in order to be used on orthodontic systems. The films were grown using reactive DC magnetron sputtering from a pure Ti target and customized with C pellets onto Si and stainless steel 316L substrates. The structural properties were studied using X-ray diffraction and scanning electron microscopy, while the mechanical ones were obtained through hardness, elastic modulus, and friction coefficient. Moreover, the wear rate has been measured under an artificial saliva medium to simulate the oral cavity. The color of the films deposited onto stainless steel 316 L substrate was characterized through CIELab color code. Our findings show that the addition of N2 and C in the Ti matrix improves the mechanical properties of the films. With the increase in the amount of N2 and C, the hardness reaches a value of 739 HV, higher than the one reported in the literature (600 HV), a low value of the coefficient of elasticity (8.0 GPa), and also a low friction coefficient (0.30). Moreover, with the addition of N2 and C in the Ti films, the color of the films changes from metallic aspect until \"with\" gold, which means that our coatings exhibit versatile mechanical and color characteristics to be used in orthodontic wires applications.
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  • 文章类型: Journal Article
    由于重工业中燃料消耗的增加,特别是在公路运输中,正在做出重大努力来增加可再生燃料的市场参与,包括乙醇。在柴油发动机中,然而,乙醇不能用作纯燃料,主要是由于其非常低的十六烷值和润滑性。出于这个原因,对含有柴油和不同比例乙醇的混合燃料给予了更多的关注。根据标准HFRR(高频往复式钻机)方法对乙醇-柴油混合燃料进行的润滑性能测试持续时间长,这导致乙醇蒸发和在高温下测试的燃料样品的组成变化。因此,这项研究提出了一种替代的润滑性评估标准,该标准基于四球机对磨损负荷的测量。典型柴油和乙醇混合物的润滑性试验,乙醇体积分数高达14%(v/v),使用四球机进行,摩擦节点的负载力不断增加。在这种方法中,润滑标准是摩擦系统的磨损载荷。获得的结果提供了对柴油燃料中添加乙醇对润滑性能的影响的见解,同时限制乙醇蒸发过程。结果还表明,柴油燃料中乙醇的分数增加至14%(v/v)会导致磨损负荷降低,并相应地降低柴油-乙醇混合物的润滑性能。对于6-14%的乙醇体积分数,磨损负荷的变化小于0-6%的乙醇体积分数。
    Due to the increasing consumption of fuels in heavy industries, especially in road transportation, significant efforts are being made to increase the market participation of renewable fuels, including ethanol. In diesel engines, however, ethanol cannot be used as a pure fuel, primarily due to its very low cetane number and lubricity. For this reason, greater attention is being paid to blended fuels containing diesel and varying percentages of ethanol. Tests of lubricating properties carried out in accordance with the standard HFRR (high frequency reciprocating rig) method for ethanol-diesel fuel blends have long durations, which leads to ethanol evaporation and changes in the composition of the tested fuel sample under elevated temperatures. Therefore, this study presents an alternative lubricity assessment criterion based on the measurement of the scuffing load with a four-ball machine. Lubricity tests of blends of typical diesel fuel and ethanol, with ethanol volume fractions up to 14% (v/v), were conducted using a four-ball machine with a continuous increase of the load force of the friction node. In this method the lubrication criterion was the scuffing load of the tribosystem. The obtained results provided insights into the influence of the addition of ethanol to diesel fuel on lubricating properties, while limiting the ethanol evaporation process. The results also showed that an increase in the fraction of ethanol up to 14% (v/v) in diesel fuel resulted in a decrease in the scuffing load and a corresponding deterioration in the lubricating properties of the diesel-ethanol blend. For an ethanol volume fraction of 6-14%, the changes in the scuffing load were smaller than in ethanol volume fractions of 0-6%.
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