tribology

摩擦学
  • 文章类型: Journal Article
    Ti-5Al-5V-5Mo-3Cr(Ti-5553)合金是一种相对新颖的难切削材料,在文献中具有有限的可加工性和工具寿命分析,因此需要进一步调查。本研究的重点是Ti-5553在高速精轧下的加工和摩擦学性能(150m/min,175米/分钟,和200m/min)通过新型单层/双层PVD涂层WC工具。基础AlTiN涂层用作参考单层涂层,与AlCrN,类似钻石的ta-C,和TiAlSiN涂层,每个涂层沉积在基础AlTiN涂层的顶部,总共四个单独的涂层工具(一个单层和三个双层)。刀具寿命,切削力,工件表面质量,和摩擦学芯片分析是本研究的研究对象之一。总的来说,AlTiN/AlCrN涂层刀具的性能优于所有其他组合:在三种速度下平均时,相对于基础AlTiN涂层,刀具寿命提高了约19%;最低表面粗糙度值:〜0.30、0.33和0.64µm;以及最低切屑背面粗糙度值:在150、175和200m/min时,〜0.80、0.68和0.81µm,分别。这些结果表明,AlTiN/AlCrN涂层是涉及Ti-5553高速加工的工业应用的出色候选材料。
    The Ti-5Al-5V-5Mo-3Cr (Ti-5553) alloy is a relatively novel difficult-to-cut material with limited machinability and tool life analysis available in the literature, and hence requires further investigation. This study focuses on the machining and tribological performance of Ti-5553 under high-speed finish turning (150 m/min, 175 m/min, and 200 m/min) via novel mono/bi-layered PVD-coated WC tools. A base AlTiN coating is used as the reference monolayer coating, with AlCrN, diamond-like ta-C, and TiAlSiN coatings each deposited on top of a base AlTiN coating, totaling four separate coated tools (one monolayer and three bi-layer). Tool life, cutting forces, workpiece surface quality, and tribological chip analysis are among the subjects of investigation in this study. Overall, the AlTiN/AlCrN coated tool outperformed all the other combinations: an improvement of ~19% in terms of tool life in reference to the base AlTiN coating when averaging across the three speeds; lowest surface roughness values: ~0.30, 0.33, and 0.64 µm; as well as the lowest chip back surface roughness values: ~0.80, 0.68, and 0.81 µm at 150, 175, and 200 m/min, respectively. These results indicate that the AlTiN/AlCrN coating is an excellent candidate for industrial applications involving high-speed machining of Ti-5553.
    导出

    更多引用

    收藏

    翻译标题摘要

    我要上传

       PDF(Pubmed)

  • 文章类型: Journal Article
    富含酚类食物的苦味是负责植物提取物作为制剂成分的可接受性/排斥性的关键触觉感知。酚类提取物与植物蛋白的共价结合可能是控制收敛性的有希望的策略,但是从润滑的角度来看缺乏机械理解。为了阐明这一点,这项离体研究评估了酚类葡萄籽提取物(GSE)与豆类蛋白(羽扇豆,LP)在不存在和存在人唾液(离体)的情况下对GSE的摩擦学和表面吸附性能。摩擦学结果证实,与LP相比,GSE的润滑能力较差。当与LP(LP-GSE)共价缀合时,LP-GSE分散体的润滑性能与其相应的LP分散体(p>0.05)相当,LP:GSE比率增加至1:0.04w/w,并且在特定的缀合程度(DC:2%)下。摩擦学和表面吸附测量证实了GSE与人唾液相互作用的趋势(离体,n=17个科目),损害唾液膜的润滑性。LP与GSE的共价键合阻碍了GSE与人唾液的相互作用,暗示共价缀合对减弱收敛性的潜在影响。LP似乎与人唾液竞争表面吸附,并控制了LP-GSE分散体中的润滑行为。本研究的结果为指导可持续发展的合理设计提供了有价值的知识,功能性食品使用酚类与植物蛋白的共轭,以纳入更大比例的促进健康的酚类,同时控制收敛性,这需要感官试验的验证。
    Astringency of phenolic-rich foods is a key tactile perception responsible for acceptability/rejection of plant extracts as ingredients in formulations. Covalent conjugation of phenolic extracts with plant proteins might be a promising strategy to control astringency, but suffers from a lack of mechanistic understanding from the lubrication point of view. To shed light on this, this ex vivo study evaluated the effect of conjugation of a phenolic grape seed extract (GSE) with legume protein (lupin, LP) on tribological and surface adsorption performance of GSE in the absence and presence of human saliva (ex vivo). Tribological results confirmed GSE had an inferior lubrication capacity as compared to LP. The lubrication performance of LP-GSE dispersions was comparable to their corresponding LP dispersion (p > 0.05) when covalently conjugated with LP (LP-GSE) with increasing LP:GSE ratio up to 1:0.04 w/w and at a specific degree of conjugation (DC: 2%). Tribological and surface adsorption measurements confirmed the tendency of GSE to interact with human saliva (ex vivo, n = 17 subjects), impairing the lubricity of salivary films. The covalent bonding of LP to GSE hindered GSE\'s interaction with human saliva, implying the potential influence of covalent conjugation on attenuating astringency. LP appeared to compete with human saliva for surface adsorption and governed the lubrication behaviour in LP-GSE dispersions. Findings from this study provide valuable knowledge to guide the rational design of sustainable, functional foods using conjugation of phenolics with plant proteins to incorporate larger proportions of health-promoting phenolics while controlling astringency, which needs validation by sensory trials.
    导出

    更多引用

    收藏

    翻译标题摘要

    我要上传

       PDF(Pubmed)

  • 文章类型: Journal Article
    DIN16MnCr5通常用于机械工程接触应用,如齿轮,接头零件,轴,齿轮,凸轮轴,螺栓,别针,和卡丹·关节,在其他人中。这项研究检查了应用于DIN16MnCr5钢的不同表面处理的微观结构和力学性能以及摩擦学行为。将样品在870°C下硬化15分钟,然后在水中淬火。评估的表面条件如下:未经表面处理的淬火和回火的DIN16MnCr5钢样品(对照组),淬火和回火DIN16MnCr5钢样品,在560°C下进行气体氮化6h,淬火和回火的DIN16MnCr5钢样品,在950°C下进行4h,以及淬火和回火的DIN16MnCr5钢样品,具有双重气体氮化和充填渗硼。显微组织的表征进行了使用金相技术,光学显微镜,扫描电子显微镜与能量色散谱,和X射线衍射。通过使用纳米压痕的显微硬度和弹性模量测试来评估机械性能。在干滑动条件下,按照ASTMG99-17标准程序,使用销-盘测试评价摩擦学行为。结果表明,双相气体氮化和填料渗硼处理的表面表现出最高的耐磨性和降低的摩擦系数,由于改善的机械性能。导致硬度和弹性模量增加。
    DIN 16MnCr5 is commonly used in mechanical engineering contact applications such as gears, joint parts, shafts, gear wheels, camshafts, bolts, pins, and cardan joints, among others. This study examined the microstructural and mechanical properties and tribological behavior of different surface treatments applied to DIN 16MnCr5 steel. The samples were hardened at 870 °C for 15 min and then quenched in water. The surface conditions evaluated were as follows: quenched and tempered DIN 16MnCr5 steel samples without surface treatments (control group), quenched and tempered DIN 16MnCr5 steel samples with gas-nitriding at 560 °C for 6 h, quenched and tempered DIN 16MnCr5 steel samples with pack boriding at 950 °C for 4 h, and quenched and tempered DIN 16MnCr5 steel samples with duplex gas-nitriding and pack boriding. Microstructure characterization was carried out using metallographic techniques, optical microscopy, scanning electron microscopy with energy-dispersive spectroscopy, and X-ray diffraction. The mechanical properties were assessed through microhardness and elastic modulus tests using nanoindentation. The tribological behavior was evaluated using pin-on-disc tests following the ASTM G99-17 standard procedure under dry sliding conditions. The results indicated that the surface treated with duplex gas-nitriding and pack boriding exhibited the highest wear resistance and a reduced coefficient of friction due to improved mechanical properties, leading to increased hardness and elastic modulus.
    导出

    更多引用

    收藏

    翻译标题摘要

    我要上传

       PDF(Pubmed)

  • 文章类型: Journal Article
    基于粉末状单组分环氧基质的复合材料是使用液体环氧树脂生产的复合材料的替代技术解决方案。本文详细描述了用于摩擦学应用的石墨增强复合材料的生产过程。证明了基体为单组分环氧粉末的工艺过程的优缺点,并检查了所得材料的性能。制备了一系列具有尺寸小于10μm和小于45μm的石墨填料和重量添加量为5、10、20、30%的复合材料。进行了机械测试和摩擦学测试,用针块法进行,并阐述了摩擦磨损的机理。进行的研究使我们得出结论,石墨的掺入,不管颗粒大小,高于10重量%导致摩擦系数显著降低(比未填充环氧树脂低约40-50%),有利于生产廉价的自润滑材料。
    Composites based on powdered single-component epoxy matrix are an alternative technological solution for composites produced using liquid epoxy resins. This article describes in detail the process of producing graphite-reinforced composites for tribological applications. The advantages and disadvantages of technological processes where the matrix is a single-component epoxy powder were demonstrated, and the properties of the obtained materials were examined. A series of composite materials with the graphite filler with sizes below 10 μm and below 45 μm and weight additions of 5, 10, 20, 30% were produced. Mechanical tests and tribological tests conducted with the pin-on-block method were performed, and the mechanism of tribological wear was described. The conducted research allowed us to conclude that the incorporation of graphite, regardless of particle size, above 10% by weight results in a significant reduction in the friction coefficient (approximately 40-50% lower than in unfilled epoxy resin), which is beneficial in the production of cheap self-lubricating materials.
    导出

    更多引用

    收藏

    翻译标题摘要

    我要上传

       PDF(Pubmed)

  • 文章类型: Journal Article
    制动系统在任何车辆中都非常重要。它们将运动的动能转化为散发到大气中的热能。不同的车辆组有不同的标称和最大速度和质量,因此,需要被摩擦垫吸收然后消散的热能的量可以显著变化。传统的摩擦材料是能够承受高温(约500-600°C)和由制动强度和车辆重量引起的高机械载荷的复合材料。在低速行驶的小型车辆中,热能的数量和密度都是有限的,可以考虑使用具有更好生态特性的稍弱的摩擦材料。这项工作提出了一种原型复合摩擦材料使用亚麻纤维作为增强代替常用的芳纶。制备多个样品并进行实验室测试。样品是使用植物来源的成分制备的,特别是亚麻纤维。该成分在复合摩擦材料中起到增强作用,取代通常用于此目的的芳纶。确定了主要摩擦学特征,例如摩擦系数和磨料磨损率系数的值。为此,使用了一种使用球形接触的作者方法。结果采用统计学方法进行分析。发现使用亚麻纤维的复合材料在摩擦学性能上与常规溶液没有显着差异;因此,可以假设它可以用于车辆的制动系统。
    Braking systems are extremely important in any vehicle. They convert the kinetic energy of motion into thermal energy that is dissipated into the atmosphere. Different vehicle groups have different nominal and maximum speeds and masses, so the amount of thermal energy that needs to be absorbed by the friction pads and then dissipated can vary significantly. Conventional friction materials are composite materials capable of withstanding high temperatures (in the order of 500-600 °C) and high mechanical loads resulting from braking intensity and vehicle weight. In small vehicles traveling at low speeds, where both the amount of thermal energy and its density are limited, the use of slightly weaker friction materials with better ecological properties can be considered. This work proposes a prototype composite friction material using flax fibers as reinforcement instead of the commonly used aramid. A number of samples were prepared and subjected to laboratory tests. The samples were prepared using components of plant origin, specifically flax fibers. This component acted as reinforcement in the composite friction material, replacing aramid commonly used for this purpose. The main tribological characteristics were determined, such as the values of the coefficients of friction and the coefficients of abrasive wear rate. For this purpose, an authorial method using ball-cratering contact was used. The results were analyzed using statistical methods. It was found that the composite material using flax fibers does not differ significantly in its tribological properties from conventional solutions; so, it can be assumed that it can be used in the vehicle\'s braking system.
    导出

    更多引用

    收藏

    翻译标题摘要

    我要上传

       PDF(Pubmed)

  • 文章类型: Journal Article
    本文介绍了磨料化合物的条件对通过不同方法制成的样品的磨损的影响。使用28MnB5钢,用于农业组件,对其施加了两种电弧和激光涂层。研究包括微观结构分析,显微硬度,粗糙度,和专用支架上的摩擦学实验。发现与没有涂层的样品相比,电弧涂层显着改善了摩擦学性能。根据磨料化合物的参数,激光涂层可获得不同的磨损结果。对样品表面粗糙度的研究表明,磨料的浓度和pH值对摩擦学测试后表面参数的变化有显着影响。摩擦学实验的结果表明,通过施加热涂涂层,某些磨料质量条件的耐磨性得到了改善。此外,发现对于10%水分含量和pH为10的磨料质量条件,支架上的功耗最高。对于这些测试条件,质量损失比W0%和pH7的参数高四倍。对于该变体,支架的能耗比具有W10%和pH10的参数低60kWh。研究结果具有重要的实际应用,可以帮助选择农业机械部件的材料,取决于磨料的质量条件。
    This article presents the effect of the conditions of abrasive compounds on the wear of samples made by different methods. The 28MnB5 steel was used, which is intended for agricultural components, to which two arc and laser coatings were applied. The study included the analysis of microstructure, microhardness, roughness, and tribological experiments on a dedicated stand. The arc coating was found to significantly improve the tribological properties compared to the samples without the coating. Varied wear results were obtained for the laser coating depending on the parameters of the abrasive compound. Studies of the surface roughness of the samples showed that the concentration and pH of the abrasives have a significant effect on the changes in the surface parameters after the tribological tests. The results of the tribological experiments indicated that wear resistance for some of the abrasive mass conditions was improved by the application of heat-applied coatings. In addition, it was found that the power consumption on the stand was the highest for abrasive mass conditions of a 10% moisture content and a pH of 10. For these test conditions, the mass loss was four times higher than for the parameter with W0% and pH7. The energy consumption of the stand was 60 kWh lower for this variant than for the parameter with W10% and pH10. The results of the study have important practical applications that can help in the selection of materials for agricultural machinery components, depending on the abrasive mass conditions.
    导出

    更多引用

    收藏

    翻译标题摘要

    我要上传

       PDF(Pubmed)

  • 文章类型: Journal Article
    在外科应用领域,理解医疗器械材料和组织之间的相互作用是很重要的,因为这种相互作用可能会引起并发症。该相互作用通常由接触可以在体外模拟的医疗装置的细胞单层组成。突出的例子是隐形眼镜,上皮细胞与隐形眼镜相互作用,或者支架和导管,与内皮细胞接触。为了调查这些相互作用,在以前的研究中,使用昂贵的微摩擦计来避免接触区域的压力远远超出生理相关水平。这里,我们的目标是提出一种成本和时间高效的新方法,比以前使用的更容易接近,并允许施加更现实的压力,同时允许量化对单层造成的损害。为此,使用软的聚二甲基硅氧烷比其他研究中使用的材料更好地模拟血管的机械性能。此外,提出了一种解决实验设置中失准的技术。这是使用由摩擦计记录的原始空间和力数据并针对未对准进行调整来执行的。使用内皮细胞(人脐静脉内皮细胞)单层证明了该方法。
    In the area of surgical applications, understanding the interaction between medical device materials and tissue is important since this interaction may cause complications. The interaction often consists of a cell monolayer touching the medical device that can be mimicked in vitro. Prominent examples of this are contact lenses, where epithelial cells interact with the contact lens, or stents and catheters, which are in contact with endothelial cells. To investigate those interactions, in previous studies, expensive microtribometers were used to avoid pressures in the contact area far beyond physiologically relevant levels. Here, we aim to present a new methodology that is cost- and time-efficient, more accessible than those used previously and allows for the application of more realistic pressures, while permitting a quantification of the damage caused to the monolayer. For this, a soft polydimethylsiloxane is employed that better mimics the mechanical properties of blood vessels than materials used in other studies. Furthermore, a technique to account for misalignments within the experiment set-up is presented. This is carried out using the raw spatial and force data recorded by the tribometer and adjusting for misalignments. The methodology is demonstrated using an endothelial cell (human umbilical vein endothelial cells) monolayer.
    导出

    更多引用

    收藏

    翻译标题摘要

    我要上传

       PDF(Pubmed)

  • 文章类型: Journal Article
    With the advancements in dental science and the growing need for improved dental health, it has become imperative to develop new implant materials which possess better geometrical, mechanical, and physical properties. The oral environment is a corrosive environment and the relative motion between the teeth also makes the environment more hostile. Therefore, the combined corrosion and tribology commonly known as tribocorrosion of implants needs to be studied. The complex shapes of the dental implants and the high-performance requirements of these implants make manufacturing difficult by conventional manufacturing processes. With the advent of additive manufacturing or 3D-printing, the development of implants has become easy. However, the various requirements such as surface roughness, mechanical strength, and corrosion resistance further make the manufacturing of implants difficult. The current paper reviews the various studies related to3D-printed implants. Also, the paper tries to highlight the role of 3D-Printing can play in the area of dental implants. Further studies both experimental and numerical are needed to devise optimized conditions for 3D-printing implants to develop implants with improved mechanical, corrosion, and biological properties.
    مع التقدم في علوم طب الأسنان والحاجة المتزايدة لتحسين صحة الأسنان، أصبح من الضروري تطوير مواد زراعة جديدة تمتلك خصائص هندسية وميكانيكية وفيزيائية أفضل. البيئة الفموية هي بيئة أكالة، كما أن الحركة النسبية بين الأسنان تجعل البيئة أكثر عدائية. لذلك، يجب دراسة التآكل المشترك وعلم الاحتكاك المعروف باسم تآكل الغرسات. إن الأشكال المعقدة لزراعة الأسنان ومتطلبات الأداء العالي لهذه الغرسات تجعل التصنيع صعبا من خلال عمليات التصنيع التقليدية. مع ظهور التصنيع الإضافي أو الطباعة ثلاثية الأبعاد، أصبح تطوير الغرسات أمرا سهلا. ومع ذلك، فإن المتطلبات المختلفة مثل خشونة السطح، والقوة الميكانيكية، ومقاومة التآكل تزيد من صعوبة تصنيع الغرسات. تستعرض الورقة الحالية الدراسات المختلفة المتعلقة بالغرسات المطبوعة ثلاثية الأبعاد. كما تحاول الورقة تسليط الضوء على الدور الذي يمكن أن تلعبه الطباعة ثلاثية الأبعاد في مجال زراعة الأسنان. هناك حاجة إلى مزيد من الدراسات التجريبية والعددية لاستنباط الظروف المثلى لغرسات الطباعة ثلاثية الأبعاد لتطوير الغرسات ذات الخصائص الميكانيكية والتآكل والبيولوجية المحسنة.
    导出

    更多引用

    收藏

    翻译标题摘要

    我要上传

       PDF(Pubmed)

  • 文章类型: Journal Article
    动物已经进化出各种各样的粉碎工具。虽然脊椎动物拥有矿化的牙齿,昆虫下颌骨通常带有金属包裹硬化的锯齿状尖点。众所周知,牙釉质的微观磨损(微磨损)是由与牙釉质的接触引起的。为了测试昆虫下颌骨微磨损是否也依赖于饮食,我们在有或没有添加矿物磨料的苜蓿基啮齿动物颗粒上保留了新蜕皮的成年两斑of(Gryllusbimaculatus)四个星期(黄土,石英,火山灰)。在1、3、7、14、21和28天后检查每种饮食6只the。所有饮食都会导致下颌骨进行性磨损,影响沿远端牙尖的特定位置不同。直到第21天,大多数含磨料的饮食的沟槽深度都增加了,而磨损标记的复杂性从第1天到第3天和第14天到第21天增加。28天后,大量火山灰和大量石英饮食的这些参数值大大超过了对照饮食的参数值。这些结果与来自相同饮食的豚鼠喂养实验的观察结果相当。板球下颌骨的磨损受到所有磨料的影响。值得注意的是,大火山灰和大石英引起最深的,最复杂的病变,类似于豚鼠的观察。这表明了一个普遍的磨损过程,支持微磨损分析适合推断无脊椎动物饮食。
    Animals have evolved diverse comminuting tools. While vertebrates possess mineralized teeth, insect mandibles often bear metal-inclusion-hardened serrated cusps. Microscopic dental enamel wear (microwear) is known to be caused by contact with ingesta. To test if insect mandible microwear is also diet-dependent, we kept newly moulted adult two-spotted crickets (Gryllus bimaculatus) for four weeks on alfalfa-based rodent pellets with and without added mineral abrasives (loess, quartz, volcanic ash). Six crickets per diet were examined after 1, 3, 7, 14, 21 and 28 days. All diets induced progressive mandible wear, affecting specific locations along the distal tooth cusps differently. The depth of furrows increased on most abrasive-containing diets until day 21, while wear mark complexity increased from day 1 to 3 and 14 to 21. After 28 days, these parameter values for large volcanic ash and large quartz diets significantly exceeded those for the control diet. These results are comparable to observations from guinea pig feeding experiments with the same diets. Cricket mandible wear was affected by all abrasives. Notably, large volcanic ash and large quartz induced the deepest, most complex lesions, akin to observations in guinea pigs. This suggests a universal wear process, supporting that microwear analyses are suitable for inferring invertebrate diets.
    导出

    更多引用

    收藏

    翻译标题摘要

    我要上传

       PDF(Pubmed)

  • 文章类型: Journal Article
    聚酰胺11(PA11)和共聚酯(TPC-E)通过熔融挤出与低水平(低于10%)的膨胀石墨(EG)混合,旨在制造耐热和导电的复合材料,耐摩擦并具有可接受的机械性能。热表征表明EG的存在对起始降解温度或熔融温度没有影响。虽然生产的复合材料的比密度随着EG水平的增加而线性增加,在引入1重量%EG时,拉伸模量和挠曲模量已经显示出显著增加。然而,对于较高的载荷,断裂伸长率显着降低,这是典型的复合材料。我们观察到电介质和热导率的增加,并且在高频的情况下,耗散功率显示出更大的增长(例如,10GHz)被考虑在内。摩擦学结果表明,PA11复合材料在4wt%和TPC-E复合材料在6wt%时发生了显着变化。磨损表面的形貌分析表明,主要磨损机制由磨料磨损转变为粘着磨损,这有助于提高所开发材料的耐磨性。总的来说,我们制造的新型复合材料具有增强的介电性能和优异的耐磨性,同时保持良好的加工性能,特别是在使用4-6重量%的EG时。
    Polyamide 11 (PA11) and copolyester (TPC-E) were compounded through melt extrusion with low levels (below 10%) of expanded graphite (EG), aiming at the manufacturing of a thermally and electrically conductive composite resistant to friction and with acceptable mechanical properties. Thermal characterisation showed that the EG presence had no influence on the onset degradation temperature or melting temperature. While the specific density of the produced composite materials increased linearly with increasing levels of EG, the tensile modulus and flexural modulus showed a significant increase already at the introduction of 1 wt% EG. However, the elongation at break decreased significantly for higher loadings, which is typical for composite materials. We observed the increase in the dielectric and thermal conductivity, and the dissipated power displayed a much larger increase where high frequencies (e.g., 10 GHz) were taken into account. The tribological results showed significant changes at 4 wt% for the PA11 composite and 6 wt% for the TPC-E composite. Morphological analysis of the wear surfaces indicated that the main wear mechanism changed from abrasive wear to adhesive wear, which contributes to the enhanced wear resistance of the developed materials. Overall, we manufactured new composite materials with enhanced dielectric properties and superior wear resistance while maintaining good processability, specifically upon using 4-6 wt% of EG.
    导出

    更多引用

    收藏

    翻译标题摘要

    我要上传

       PDF(Pubmed)

公众号