Freeze Drying

冷冻干燥
  • 文章类型: Journal Article
    在加工过程中,在海参粉中检测到40多种挥发性化合物(通过冷冻干燥,海水淡化,超临界流体萃取和超微研磨)通过包括电子鼻在内的多种方法,GC-IMS和GC-MS。已经确定醛是原始冻干样品中的主要挥发性物质,约占总挥发性物质的30%。此外,我们建立了一种超临界流体萃取策略,可以有效地去除海参粉末中的醛。GC-IMS和GC-MS表明醛的相对含量显著降低了14%和28%,分别。使用GC-MS定量醛显示辛醛从927μg/kg显著降低至159μg/kg。进一步的调查结合OAV分析显示,冻干海参粉中的17种挥发性物质被认为是主要的挥发性化合物(OAV>1)。在海参粉末中发现的主要鱼腥味化合物被鉴定为己醛,octanal,和使用GC-O的身份不明的化合物,通过我们建立的超临界流体萃取策略可以有效地去除(OAV无法估计)。
    More than 40 volatile compounds were detected in sea cucumber powder during the processing (through freeze-dried, desalination, supercritical fluid extraction and ultra-micro grinding) by multiple methods including e-nose, GC-IMS and GC-MS. It has been determined that aldehydes are the predominant volatile substances in the original freeze-dried sample, accounting for about 30 % of the total volatile substances. In addition, we established a supercritical fluid extraction strategy that could efficiently remove the aldehydes from the sea cucumber powder. GC-IMS and GC-MS showed that the relative content of aldehydes significantly decreased by 14 % and 28 %, respectively. Quantification of aldehydes using GC-MS showed a significant decrease in octanal from 927 µg/kg to 159 µg/kg. Further investigation combined with OAV analysis showed that 17 volatile substances in the freeze-dried sea cucumber powder were considered to be the predominant volatile compounds (OAV > 1).The primary fishy compounds found in sea cucumber powder were identified as hexanal, octanal, and an unidentified compound using GC-O, which can be effectively removed (OAV can\'t been estimated) by the supercritical fluid extraction strategy we established.
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  • 文章类型: Journal Article
    疫苗的热稳定性,特别是包膜病毒载体疫苗,在任何需要的地方对他们的交付仍然是一个挑战。病毒载体疫苗的冷冻干燥是一种有前途的方法,但由于从病毒的外部和内部去除水的过程仍然具有挑战性。在包膜病毒的情况下,冷冻干燥会导致信封上的应力增加,这通常会导致病毒的失活。在这项研究中,我们设计了一种冷冻干燥表达SARS-CoV-2刺突糖蛋白的重组水泡性口炎病毒(VSV)的方法。由于VSV的包膜由50%的脂质和50%的蛋白质组成,制剂研究集中在载体的蛋白质和脂质部分。制剂主要使用蔗糖制备,海藻糖,和山梨糖醇作为冷冻保护剂;甘露醇作为冻干保护剂;和组氨酸作为缓冲剂。最初,在不同的最终水分含量水平下,研究了rVSV-SARS-CoV-2的感染性和滤饼稳定性。在3-6%的水分含量下发现了感染性病毒滴度的高恢复(〜0.5至1log损失),冻干蛋糕没有变质。为了进一步减少感染性病毒滴度损失,研究了赋形剂的组成和浓度。冷冻保护剂和冻干保护剂从5%增加到10%,加上0.5%的明胶,导致提高的感染性病毒滴度的恢复和稳定的饼形成。此外,冷冻干燥过程的二次干燥温度对rVSV-SARS-CoV-2的感染性有显著影响。当温度升高到20°C以上时,载体的感染性急剧下降。在整个长期稳定性研究中,含有10%糖(蔗糖/海藻糖)的配方,10%甘露醇,0.5%明胶,和10mM组氨酸在2-8℃下显示令人满意的稳定性6个月。这种冷冻干燥工艺的开发和优化的配方最大限度地减少了对昂贵的冷链配送系统的需求。
    The thermostability of vaccines, particularly enveloped viral vectored vaccines, remains a challenge to their delivery wherever needed. The freeze-drying of viral vectored vaccines is a promising approach but remains challenging due to the water removal process from the outer and inner parts of the virus. In the case of enveloped viruses, freeze-drying induces increased stress on the envelope, which often leads to the inactivation of the virus. In this study, we designed a method to freeze-dry a recombinant vesicular stomatitis virus (VSV) expressing the SARS-CoV-2 spike glycoprotein. Since the envelope of VSV is composed of 50% lipids and 50% protein, the formulation study focused on both the protein and lipid portions of the vector. Formulations were prepared primarily using sucrose, trehalose, and sorbitol as cryoprotectants; mannitol as a lyoprotectant; and histidine as a buffer. Initially, the infectivity of rVSV-SARS-CoV-2 and the cake stability were investigated at different final moisture content levels. High recovery of the infectious viral titer (~0.5 to 1 log loss) was found at 3-6% moisture content, with no deterioration in the freeze-dried cakes. To further minimize infectious viral titer loss, the composition and concentration of the excipients were studied. An increase from 5 to 10% in both the cryoprotectants and lyoprotectant, together with the addition of 0.5% gelatin, resulted in the improved recovery of the infectious virus titer and stable cake formation. Moreover, the secondary drying temperature of the freeze-drying process showed a significant impact on the infectivity of rVSV-SARS-CoV-2. The infectivity of the vector declined drastically when the temperature was raised above 20 °C. Throughout a long-term stability study, formulations containing 10% sugar (sucrose/trehalose), 10% mannitol, 0.5% gelatin, and 10 mM histidine showed satisfactory stability for six months at 2-8 °C. The development of this freeze-drying process and the optimized formulation minimize the need for a costly cold chain distribution system.
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  • 文章类型: Journal Article
    植物乳杆菌的生长,乳杆菌属的成员,在肠道的细菌微生物群中起着至关重要的作用,受到锰离子的显著影响。通过利用乳铁蛋白的螯合能力,可以将它们安全地递送至肠。这项工作的目的是将锰离子饱和的乳铁蛋白(MnLf)封装在基于Eudragit®RS聚合物的系统中,以保护蛋白质在胃环境中免受降解和锰释放。截留效率令人满意,达到约95%,最重要的是,锰离子在微粒(MPs)形成过程中没有释放。蛋白质从新鲜制备的MP的释放曲线是持续的,在第一个小时内释放不到15%的蛋白质。为了达到相似的蛋白质释放效率,冷冻干燥在10%(w/v)甘露醇作为冷冻保护剂存在下进行,用于在-20°C冷冻的MPs。具有包封的MnLf的MPs对植物乳杆菌表现出益生元活性。更重要的是,在培养基中存在等量的自由形式的锰离子,以及被包裹在MPs中的乳铁蛋白螯合,对刺激细菌生长也有类似的影响。这表明我们制备的体系中锰离子的生物利用度非常好。
    The growth of Lactobacillus plantarum, a member of the Lactobacillus genus, which plays a crucial role in the bacterial microbiome of the gut, is significantly influenced by manganese ions. They can be safely delivered to the intestines by exploiting the chelating abilities of lactoferrin. The aim of this work was to encapsulate lactoferrin saturated with manganese ions (MnLf) in a system based on the Eudragit® RS polymer to protect protein from degradation and manganese release in the gastric environment. The entrapment efficiency was satisfactory, reaching about 95%, and most importantly, manganese ions were not released during microparticles (MPs) formation. The release profile of the protein from the freshly prepared MPs was sustained, with less than 15% of the protein released within the first hour. To achieve similar protein release efficiency, freeze-drying was carried out in the presence of 10% (w/v) mannitol as a cryoprotectant for MPs frozen at -20 °C. MPs with encapsulated MnLf exhibited prebiotic activity towards Lactobacillus plantarum. More importantly, the presence of equivalent levels of manganese ions in free form in the medium, as well as chelating by lactoferrin encapsulated in MPs, had a similar impact on stimulating bacterial growth. This indicates that the bioavailability of manganese ions in our prepared system is very good.
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  • 文章类型: Journal Article
    冻干物的拓扑结构和表面特性显著影响冻干药物的稳定性和可重构性。因此,产品的视觉质量控制势在必行。然而,此过程不仅耗时耗力,而且昂贵且容易出错。在本文中,我们提出了一种完全自动化的方法,冻干药品的无损检测,利用机器人技术,计算机断层扫描,和机器学习。
    The topology and surface characteristics of lyophilisates significantly impact the stability and reconstitutability of freeze-dried pharmaceuticals. Consequently, visual quality control of the product is imperative. However, this procedure is not only time-consuming and labor-intensive but also expensive and prone to errors. In this paper, we present an approach for fully automated, non-destructive inspection of freeze-dried pharmaceuticals, leveraging robotics, computed tomography, and machine learning.
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  • 文章类型: Journal Article
    背景:保留牙槽骨对骨再生和组织愈合的有效性已经在文献中得到了充分的证明。这项研究旨在评估假体加载植入物后12个月内,使用富血小板纤维蛋白(PRF)或冻干同种异体骨(FDBA)保存牙槽骨后的植入物周围软组织和硬组织变化。
    方法:在这项随机临床试验中,在切牙/前磨牙区域使用(1)FDBA或(2)PRF招募了40名个体进行牙槽骨保存。在两次随访中(植入后6个月和12个月),影像学和临床检查评估边缘骨丢失和软组织因素,包括牙龈衰退和探查出血。使用广义估计方程分析研究组之间的差异,二元逻辑回归模型,和Cochran的Q测试。
    结果:在两次随访评估中,牙龈退缩的差异具有统计学意义;与FDBA组相比,PRF组的值明显较低(p<0.05)。垂直边缘骨丢失和探查出血的平均值在两个研究组之间没有显着差异(p>0.05)。
    结论:除牙龈萎缩外,植入物装载一年后,应用PRF可产生与FDBA相当的临床结果,可推荐作为拔牙后保留牙槽的潜在生物材料。
    背景:研究协议于2021年8月13日在协议注册和结果系统中注册,可在https://clinicaltrials.gov/(NCT05005377)上获得。
    BACKGROUND: The effectiveness of alveolar ridge preservation on bone regeneration and tissue healing has been thoroughly documented in the literature. This study aimed to evaluate the peri-implant soft and hard tissue changes after alveolar ridge preservation using either platelet-rich fibrin (PRF) or freeze-dried bone allograft (FDBA) over a 12-month period following the prosthetic loading of implants.
    METHODS: In this randomized clinical trial, 40 individuals were recruited for alveolar ridge preservation using (1) FDBA or (2) PRF in incisal/premolar areas. At two follow-up sessions (six- and 12-months post-implant insertion), radiographic imaging and clinical examinations assessed marginal bone loss and soft tissue factors, including gingival recession and bleeding on probing. The differences between study groups were analyzed using Generalized estimating Equations, the Binary logistic regression model, and Cochran\'s Q test.
    RESULTS: There was a statistically significant difference regarding gingival recession at both follow-up evaluations; values in the PRF group were considerably lower compared to the FDBA group (p < 0.05). The mean values for vertical marginal bone loss and bleeding on probing showed no significant differences between the two study groups (p > 0.05).
    CONCLUSIONS: Except for gingival recession, applying PRF yielded comparable clinical results to FDBA after one year of implant loading and could be recommended as a potential biomaterial for alveolar ridge preservation following tooth extractions.
    BACKGROUND: The research protocol was registered in the Protocol Registration and Results System on 13/08/2021, available at https://clinicaltrials.gov/ (NCT05005377).
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  • 文章类型: Journal Article
    背景:枸杞,以其营养益处而闻名,传统上干燥以延长保质期和保持质量。然而,传统的干燥方法通常会导致干燥不均匀,颜色损失和降低的补液能力。这项研究调查了一种创新的混合策略,该策略将超声波-油酸乙酯(USAEEO)预处理与热泵干燥(HPD)相结合,以增强枸杞的干燥过程。
    结果:新鲜枸杞经过US+AEEO预处理,大大破坏了蜡质层,在复水过程中提高干燥效率和水渗透。与冷冻干燥(FD)相比,HPD结合USAEEO预处理可提高枸杞浸泡汤中总多酚含量(TPC)和总黄酮含量(TFC)的保留率。具体来说,HPD-US+AEEO样品表现出最高的TPC和TFC水平,显著优于FD样本。此外,DPPH和ABTS抗氧化剂测定在HPD-US+AEEO样品中表现出更高的清除活性。再水化动力学表明,与FD样品相比,HPD样品具有优异的再水化速率和最终水分含量。低场核磁共振和磁共振成像分析证实了HPD-USAEEO样品中的水分布增强和更高的迁移率。扫描电子显微镜显示在US+AEEO处理的样品中更多孔的结构,有利于更好的吸水性和功能成分保留。
    结论:US+AEEO预处理与HPD的结合显着改善了枸杞的干燥过程,增强营养保留,颜色保存和复水性能。这种创新的干燥方法为生产高质量的干枸杞提供了一个有前途的解决方案,有利于食品行业和注重健康的消费者。©2024化学工业学会。
    BACKGROUND: Goji berries, renowned for their nutritional benefits, are traditionally dried to extend shelf life and preserve quality. However, conventional drying methods often result in uneven drying, color loss and reduced rehydration capacity. This study investigates an innovative hybrid strategy combining ultrasonic-ethyl oleate (US+AEEO) pretreatment with heat pump drying (HPD) to enhance the drying process of Goji berries.
    RESULTS: Fresh Goji berries underwent US+AEEO pretreatment, which significantly disrupted the waxy layer, enhancing drying efficiency and water infiltration during rehydration. Compared to freeze drying (FD), HPD combined with US+AEEO pretreatment resulted in higher retention of total polyphenol content (TPC) and total flavonoid content (TFC) in the Goji soaking soup. Specifically, the HPD-US+AEEO samples exhibited the highest TPC and TFC levels, significantly outperforming FD samples. Additionally, the DPPH and ABTS antioxidant assays demonstrated higher scavenging activities in HPD-US+AEEO samples. The rehydration kinetics revealed that HPD samples had a superior rehydration rate and final moisture content compared to FD samples. Low-field nuclear magnetic resonance and magnetic resonance imaging analyses confirmed enhanced water distribution and higher mobility in HPD-US+AEEO samples. Scanning electron microscopy indicated a more porous structure in US+AEEO-treated samples, facilitating better water absorption and functional component retention.
    CONCLUSIONS: The combination of US+AEEO pretreatment with HPD significantly improves the drying process of Goji berries, enhancing nutrient retention, color preservation and rehydration properties. This innovative drying method offers a promising solution for producing high-quality dried Goji berries, benefiting both the food industry and health-conscious consumers. © 2024 Society of Chemical Industry.
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  • 文章类型: Journal Article
    幽门螺杆菌是与各种胃肠道疾病相关的主要胃肠道病原体。由于其抗生素耐药性,它存在巨大的健康风险。因此,确定幽门螺杆菌感染的替代疗法至关重要.Limosilactacillusspp表现出益生菌特性,对人类有益;然而,其对抗幽门螺杆菌感染的机制尚不清楚.本研究旨在评估发酵LimosilactacillusT0701冻干无细胞上清液(LCFS)抗幽门螺杆菌的潜力。LCFS具有不同的抗菌活性,抑制区可达10.67毫米。LCFS的最低抑菌浓度和最低细菌浓度为6.25-25.00mg/mL和6.25mg/mL至>50.00mg/mL,分别,表明其抑制幽门螺杆菌的能力。在用LCFS处理的幽门螺杆菌中观察到形态损伤。此外,幽门螺杆菌对AGS细胞(人胃腺癌上皮细胞)的粘附减少74.23%,强调LCFS在预防细菌定植中的作用。此外,LCFS在AGS细胞中没有表现出细胞毒性或形态学变化,并且没有检测到毒力或抗菌素抗性基因,进一步支持其安全性。L.fermentumT0701LCFS显示出作为抗幽门螺杆菌的安全和有效的无毒剂的希望,具有防止胃定植的潜力。
    Helicobacter pylori is a prominent gastrointestinal pathogen associated with various gastrointestinal illnesses. It presents substantial health risks due to its antibiotic resistance. Therefore, it is crucial to identify alternative treatments for H. pylori infections. Limosilactobacillus spp exhibit probiotic properties with beneficial effects in humans; however, the mechanisms by which it counteracts H. pylori infection are unknown. This study aimed to evaluate the potential of Limosilactobacillus fermentum T0701 lyophilized cell-free supernatants (LCFS) against H. pylori. The LCFS has varying antimicrobial activities, with inhibition zones of up to 10.67 mm. The minimum inhibitory concentration and minimum bacterial concentration of LCFS are 6.25-25.00 mg/mL and 6.25 mg/mL to > 50.00 mg/mL, respectively, indicating its capability to inhibit H. pylori. There is morphological damage observed in H. pylori treated with LCFS. Additionally, H. pylori adhesion to AGS cells (human gastric adenocarcinoma epithelial cells) reduces by 74.23%, highlighting the LCFS role in preventing bacterial colonization. Moreover, LCFS exhibits no cytotoxicity or morphological changes in AGS cells, and with no detected virulence or antimicrobial resistance genes, further supporting its safety profile. L. fermentum T0701 LCFS shows promise as a safe and effective non-toxic agent against H. pylori, with the potential to prevent gastric colonization.
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  • 文章类型: Journal Article
    了解冰晶的形成对于定制冷冻凝胶的微观结构和物理性质至关重要。本研究研究了果胶分子量(Mw)对影响冰晶形成的影响和机理。通过水热法制备各种Mw(10.13-212.20kDa)的果胶级分。高Mw果胶部分的溶液表现出更高的接触角,较低的水自由,和更强的吸附水分子。splat实验和分子动力学(MD)结果证实,Mw较高的果胶比低Mw的果胶具有更强的冰晶生长抑制活性。此外,随着分子量从212.2kDa降低到121.0kDa,冷冻凝胶的孔径分布从98-203μm增加到105-267μm。此外,在较高Mw的果胶冻凝胶中,观察到更强的机械强度。这些发现表明,改变果胶的分子量具有调节冰晶生长的潜力,冷冻产品的微观结构和物理性能。
    Understanding the formation of ice crystals is essential for tailoring the microstructure and physical properties of cryogels. This study investigated the effects and mechanisms of pectin molecular weight (Mw) on impacting ice crystal formation. Pectin fractions various Mw (10.13-212.20 kDa) were prepared by hydrothermal method. The solution of high Mw pectin fractions exhibited higher contact angle, lower water freedom, and stronger adsorption of water molecules. The splat experiment and molecular dynamic (MD) results confirmed that higher Mw pectin have stronger ice crystal growth inhibition activity than lower Mw pectin. Furthermore, the pore size distribution of the cryogel increased from 98-203 μm to 105-267 μm as the molecular weight decreased from 212.2 kDa to 121.0 kDa. Additionally, in the higher Mw pectin cryogel, stronger mechanical strength was observed. These findings suggested that changing the molecular weight of pectin has the potential to regulate the ice crystal growth, microstructure and physical properties of frozen products.
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  • 文章类型: Journal Article
    传统的油水分离膜难以在膜通量和分离效率之间建立权衡,并且由于它们的结垢问题和不可降解性通常导致严重的二次污染。在这里,通过烘箱干燥和冷冻干燥的组合引入双重干燥策略,以创建超可湿性和生态友好的油水分离气凝胶膜(TMAdf)。由于干燥过程中形成的常规珍珠层结构和冷冻干燥形成的孔隙,TMAdf气凝胶膜最终形成规则排列的多孔结构。此外,气凝胶膜具有优异的水下超疏油性,接触角高于168°和防污性能。TMAdf气凝胶膜可以单独在重力作用下有效分离不同种类的油水混合物和高度乳化的油水分散体,实现极高的通量(3693L·m-2·h-1)和效率(99%),同时可回收。气凝胶膜还显示出稳定性和通用性,使其在酸性等腐蚀性环境中有效去除水中的油滴,盐和碱。此外,TMAdf气凝胶膜具有持久的抗菌性能(光热灭菌多达6倍)和可生物降解性(在土壤中50天后完全降解)。这项研究为制造用于油水分离的多功能膜提供了新思路和见解。
    Conventional oil-water separation membranes are difficult to establish a trade-off between membrane flux and separation efficiency, and often result in serious secondary contamination due to their fouling issue and non-degradability. Herein, a double drying strategy was introduced through a combination of oven-drying and freeze-drying to create a super-wettable and eco-friendly oil-water separating aerogel membrane (TMAdf). Due to the regular nacre-like structures developed in the drying process and the pores formed by freeze-drying, TMAdf aerogel membrane finally develops regularly arranged porous structures. In addition, the aerogel membrane possesses excellent underwater superoleophobicity with a contact angle above 168° and antifouling properties. TMAdf aerogel membrane can effectively separate different kinds of oil-water mixtures and highly emulsified oil-water dispersions under gravity alone, achieving exceptionally high flux (3693 L·m-2·h-1) and efficiency (99 %), while being recyclable. The aerogel membrane also displays stability and universality, making it effective in removing oil droplets from water in corrosive environments such as acids, salts and alkalis. Furthermore, TMAdf aerogel membrane shows long-lasting antibacterial properties (photothermal sterilization up to 6 times) and biodegradability (completely degraded after 50 days in soil). This study presents new ideas and insights for the fabrication of multifunctional membranes for oil-water separation.
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  • 文章类型: Journal Article
    德氏乳杆菌亚种。保加利亚和植物乳杆菌是两种广泛用于食品工业的乳酸菌(LAB)。这项工作的目的是评估这些细菌对冷冻和喷雾干燥的抗性,并研究其活性丧失的机制。测量可培养性和酸化活性以确定比酸化活性,同时通过流式细胞术研究膜的完整性。还测定了干燥细菌悬浮液的玻璃化转变温度和水活度。傅里叶变换红外(FTIR)显微光谱用于研究水环境中细胞的生化组成。所有实验都在冷冻后进行,在4、23和37°C下干燥和储存。结果表明,Lb。保加利亚CFL1对渗透敏感,机械,和热应力,而Lpb.足底WCFS1对前两种应激的耐受性较好,但对热应激更敏感。此外,FTIR结果表明Lb的灵敏度。保加利亚CFL1冷冻干燥可归因于膜和细胞壁的降解,而核酸和蛋白质的变化将是与喷雾干燥相关的两种菌株的热失活的原因。根据活化能值(47-85kJ/mol),在储存过程中的功能损失是化学限制的反应。尽管如此,玻璃状基质的物理性质在活性损失速率中起着基本作用,并表明在储存过程中需要高于储存温度40°C的玻璃化转变温度才能达到良好的保存。关键点:•建议将特定的FTIR波段用作渗透标记,机械和热应力•Lb。保加利亚CFL1对所有三种应力都敏感,Lpb.植物植物WCFS1仅对热应力•活化能显示化学限制的反应决定了储存中的活性损失。
    Lactobacillus delbrueckii subsp. bulgaricus and Lactiplantibacillus plantarum are two lactic acid bacteria (LAB) widely used in the food industry. The objective of this work was to assess the resistance of these bacteria to freeze- and spray-drying and study the mechanisms involved in their loss of activity. The culturability and acidifying activity were measured to determine the specific acidifying activity, while membrane integrity was studied by flow cytometry. The glass transitions temperature and the water activity of the dried bacterial suspensions were also determined. Fourier transform infrared (FTIR) micro-spectroscopy was used to study the biochemical composition of cells in an aqueous environment. All experiments were performed after freezing, drying and storage at 4, 23 and 37 °C. The results showed that Lb. bulgaricus CFL1 was sensitive to osmotic, mechanical, and thermal stresses, while Lpb. plantarum WCFS1 tolerated better the first two types of stress but was more sensitive to thermal stress. Moreover, FTIR results suggested that the sensitivity of Lb. bulgaricus CFL1 to freeze-drying could be attributed to membrane and cell wall degradation, whereas changes in nucleic acids and proteins would be responsible of heat inactivation of both strains associated with spray-drying. According to the activation energy values (47-85 kJ/mol), the functionality loss during storage is a chemically limited reaction. Still, the physical properties of the glassy matrix played a fundamental role in the rates of loss of activity and showed that a glass transition temperature 40 °C above the storage temperature is needed to reach good preservation during storage. KEY POINTS: • Specific FTIR bands are proposed as markers of osmotic, mechanic and thermal stress • Lb. bulgaricus CFL1 was sensitive to all three stresses, Lpb. plantarum WCFS1 to thermal stress only • Activation energy revealed chemically limited reactions ruled the activity loss in storage.
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