Steam sterilization

蒸汽灭菌
  • 文章类型: Journal Article
    这项工作的目的是确定在各种灭菌作用下纱布压缩物的化学和物理机械性能的变化。纱布敷布是由棉花制成的;因此,所有使用的方法都集中在棉花上。用于测试棉花材料可能损坏的方法(pH值(pH纸,KI淀粉纸),泛黄试验,费林反应,对特恩布尔蓝(柏林蓝)形成的反应,亚甲蓝的显微镜染色和锌酸钠的溶胀反应)未显示灭菌会影响棉花的压缩。用扫描电子显微镜(SEM)检查形态特征。SEM图像显示棉纤维没有形态变化。FTIR-ATR光谱显示,灭菌过程并未改变棉花的特征带。大分子的长度增加(DP),表明灭菌过程影响了棉花。湿强度试验的结果如下。样品显示值低于100%,除了两个样本。从理论上已知,当材料损坏时,相对湿强度小于100%。对强度结果进行的t检验表明,所有测试样品的p值都大于0.05,除了一个样本。确定了溶胀能力的程度,具有最高容量的非灭菌样品,然后用环氧乙烷灭菌样品,然后用蒸汽灭菌灭菌样品。获得的结果是对这项工作主题的创新的贡献,也是对制造商和对灭菌过程对天然纤维(棉)的影响感兴趣的任何人的科学确认。
    The aim of this work was to determine the changes in the chemical and physical-mechanical properties of gauze compresses under the influence of various sterilizations. Gauze compresses are made of cotton; therefore, all methods used focused on cotton. The methods used to test possible damage to cotton materials (pH value (pH paper, KI starch paper), yellowing test, Fehling reaction, reaction to the formation of Turnbull blue (Berlin blue), microscopic staining with methylene blue and swelling reaction with Na-zincate) did not show that the sterilizations affected the cotton compresses. The morphological characteristics were examined with a scanning electron microscope (SEM). The SEM images showed that there were no morphological changes in the cotton fibers. FTIR-ATR spectroscopy revealed that the sterilization processes did not alter the characteristic bands of the cotton. The length of the macromolecules was increased (DP), showing that the sterilization processes had affected the cotton. The results of the wet strength test followed. The samples showed values below 100%, with the exception of two samples. It is known from theory that the relative wet strength is less than 100% when the material is damaged. The t-test performed on the strength results showed that the p-value was greater than 0.05 for all samples tested, with the exception of one sample. The degree of swelling capacity was determined, with non-sterilized samples having the highest capacity, followed by samples sterilized with ethylene oxide and then samples sterilized by steam sterilization. The results obtained are a contribution to the innovation of the topic of this work and a scientific confirmation for manufacturers and anyone interested in the influence of the sterilization process on natural fibers (cotton).
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  • 文章类型: Journal Article
    本研究在不同条件下进行了灭菌试验,采用不同菌株进行灭菌粉碎,中间医疗废物处理阶段,并提出了除促进设施安装外,使相应设施多样化的策略。选用5种指示微生物对蒸汽灭菌效果进行测试,微波炉,和化学方法。蒸汽灭菌试验按照法律和技术标准进行,微波测试是根据法律标准进行的,化学灭菌采用了三种典型的化合物。蒸汽和微波灭菌在两种条件下对所有五种菌株均实现了99.9999%的失活率;而在化学灭菌分析下,次氯酸钠(1000ppm)未能满足真菌菌株白色念珠菌的灭活要求,需要进一步调查。基于这些发现,本研究提出了多样化的灭菌·破碎设施和促进其安装的策略。
    This study conducted sterilization testing under different conditions using different strains for sterilization and crushing, the intermediate healthcare waste treatment phase, and proposed strategies for diversifying corresponding facilities in addition to promoting their installation. Five indicator microorganisms were selected to test the sterilization efficiency of steam, microwave, and chemical methods. Steam sterilization testing was conducted in accordance with legal and technological standards, microwave testing was carried out according to the legal standard, and chemical sterilization employed three typical compounds. Steam and microwave sterilization achieved 99.9999 % inactivation rates for all five strains under both conditions used; whereas under the chemical sterilization analyses, sodium hypochlorite (1000 ppm) failed to meet the inactivation requirement of the fungal strain Candida albicans, requiring further investigation. Based on these findings, this study presents strategies for diversifying sterilization·crushing facilities and promoting their installation.
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  • 文章类型: Journal Article
    未经批准:用RG-3病原体进行动物实验的尸体应在奥地利现场净化。
    UNASSIGNED:这项研究的目的是找出使用穿透式高压灭菌器对动物尸体(重量不超过40公斤)进行净化是否可以作为较小的常规方法实验室,因为安装特殊的car体净化设备可能成本过高。
    UNASSIGNED:使用不锈钢管的新颖方法将生物指示剂(BIs)植入不同大小和种类的动物的尸体中。将身体放置在可高压灭菌的塑料袋中,并通过直肠插入配备热探针。随后,进行了工厂默认的液体高压釜循环,其保持121°C的核心温度20分钟。
    未经评估:屠体的重量为1至42公斤,单个周期的持续时间从2.2到17.23小时。如BI所示,每一次净化都是成功的。在应用工具的帮助下通过自然孔口的应用似乎提供了将BI植入到屠体中而不产生新开口的可靠替代方案。绝缘性能并未对该过程构成实质性挑战。在大于30kg的屠体中确定了对包装程序的限制。
    UNASSIGNED:根据这项研究的结果,使用穿透式高压灭菌器代表了一种用于净化至少40公斤动物尸体的常规方法。
    UNASSIGNED: Carcasses from animal experiments with RG-3 pathogens should be decontaminated onsite in Austria.
    UNASSIGNED: The aim of this study was to find out if the use of pass-through autoclaves for the decontamination of animal carcasses (up to 40 kg of weight) could serve as a routine method for smaller laboratories, as the installation of special carcass decontamination plants may be cost prohibitive.
    UNASSIGNED: Biological indicators (BIs) were implanted into the carcasses of animals of different sizes and species with a novel method using stainless steel pipes. The bodies were placed in autoclavable plastic bags and equipped with thermal probes by insertion through the rectum. Subsequently a factory default autoclave cycle for liquids was performed, which holds a core temperature of 121°C for 20 min.
    UNASSIGNED: The weight of the carcasses ranged from 1 to 42 kg, the duration of the individual cycles reached from 2.2 to 17.23 h. Decontamination was successful every single time as shown by the BIs. The application through the natural orifices with the help of the application tools seems to offer a reliable alternative for implanting the BIs into the carcasses without creating new openings. Insulation properties did not pose substantial challenges to the process. Limitations on the packaging procedure were identified in carcasses larger than 30 kg.
    UNASSIGNED: Based on the results of this study, using pass-through autoclaves represents an option as a routine method for the decontamination of animal carcasses up to at least 40 kg.
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  • 文章类型: Journal Article
    灭菌对于防止COVID-19的传播和死灰复燃非常重要,但灭菌方法通常都是耗能的。蒸汽灭菌易于维护,可以在各种情况下使用,残留污染较少。然而,当前的蒸汽发生器(所谓的锅炉)带来了许多能源和环境问题。通过对蒸汽灭菌特性的调查,本研究提出了一种采用空气源热泵和水蒸气压缩机的清洁柔性蒸汽发生系统,通过与区域供热管道的结合,可以进一步简化系统。通过MATLAB仿真对系统的关键设计参数和仿真性能进行了评估和优化,并建立了一个原型与实验性能评估。结果表明,当环境温度在5°C至35°C之间变化且出口蒸汽温度高于110°C时,系统的平均锅炉效率超过170%。经营期限在3年以上时,经济效益最佳。此外,事实证明,空气源热泵锅炉系统能够有效地应对COVID-19大流行高峰期间激增的灭菌需求,并且与联合国可持续发展目标完全一致。
    Sterilization is of great importance to prevent the spread and resurgence of the COVID-19, yet sterilization methods are all energy intensive in general. Steam sterilization is easily maintained and can be applied in various scenarios with less residual pollution. However, the current steam generator (so called boiler) has brought many energy and environmental concerns. With the investigation on steam sterilization\'s features, this study proposed a clean and flexible steam generation system with the air source heat pump and water vapor compressor, and the system can be further simplified through the combination with district heating pipeline. The critical design parameters and simulated performance of the system are evaluated and optimized through a MATLAB simulation, and a prototype was built with experimental performance assessing. The results show the system has an average boiler efficiency of over 170% when the ambient temperature varies from 5 °C to 35 °C and the temperature of outlet steam is above 110 °C, and has the best economic performance when the operating period is above 3 years. Furthermore, the air-source heat pump boiler system is proved to effectively respond to the surging sterilization demands during the peaks of the COVID-19 pandemic and is well consistent with the UN Sustainable Development Goals.
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  • 文章类型: Journal Article
    简介:完全灭活大型动物尸体的感染性组织是高围护设施中最具挑战性的任务之一。蒸汽灭菌是实现液体和固体废物的生物灭活的常用方法。目的:本研究旨在强调在创建猪和小牛尸体蒸汽灭菌的可重复循环中最有效的参数。方法:通过在通过式高压釜中在121°C下运行液体循环(n=3)至少120分钟来对两只猪或1只小牛进行灭菌。为了评估物理和生物学参数,将带有嗜热脂肪土芽孢杆菌(ATCC7953)孢子的温度数据记录器和生物指示器(BI)放置在动物尸体内的指定位置。每个周期完成后,分析数据记录器,并将BIs在60°C下孵育7天。结果:对未解剖的猪car体进行的初始测试导致组织水平的温度欠佳,并在1BI上生长。在对使用过的不锈钢箱进行修改后,并将高压釜的参考探针放置在动物尸体中,可以创建可重复的循环。在几乎所有探测的组织中都可以实现BI的完全失活和>121°C的温度分布持续至少20分钟。结论:仅对car体准备和使用的灭菌设备进行了微小的修改,就可以通过使用蒸汽高压灭菌器来有效且可重复地循环灭活大型动物car体。
    Introduction: The complete inactivation of infectious tissues of large animal carcasses is one of the most challenging tasks in high-containment facilities. Steam sterilization is a method frequently in use to achieve biological inactivation of liquid and solid waste. Objective: This study aims to highlight parameters most effective in creating reproducible cycles for steam sterilization of pig and calf carcasses. Methods: Two pigs or 1 calf were sterilized by running a liquid cycle (n = 3) at 121°C for at least 120 minutes in a pass-through autoclave. To assess the physical and biological parameters, temperature data loggers and biological indicators (BIs) with spores of Geobacillus stearothermophilus (ATCC 7953) were placed at defined positions within animal carcasses. After completion of each cycle, data loggers were analyzed and BIs were incubated for 7 days at 60°C. Results: Initial testing with an undissected pig carcass resulted in suboptimal temperatures at the tissue level with growth on 1 BI. After modifications of the used stainless-steel boxes and by placing the reference probe of the autoclave in the animal carcass, reproducible cycles could be created. A complete inactivation of BIs and a temperature profile of >121°C for at least 20 minutes could be achieved in almost all probed tissues. Conclusion: Only minor modifications in carcass preparation and the used sterilization equipment resulted in effective and reproducible cycles to inactivate large animal carcasses by using a steam autoclave.
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  • 文章类型: Journal Article
    UASSIGNED:蒸汽灭菌已经使用了数十年,可以有效地杀死各种医疗和商业环境中的微生物污染物。生物安全3级生物防护实验室(BSL-3)中安全操作的最关键方面之一是有效灭活这些环境中产生的废物中的生物选择剂。国家病毒研究所“JulioI.Maiztegui博士”(INEVH,Pergamino,阿根廷)是一家提供流行病学监测的机构,生产生物试剂,以及人类使用的生物制品的生产以及水库和媒介的研究。一些活动需要在提供生物防护的BSL-3中完成,确保材料在离开设施之前被净化。这项研究的目的是设计和验证BSL-3设施中生物废物的净化程序,以确保蒸汽灭菌过程。
    UNASSIGNED:通过计算致死率来定义和评估生物废物在高压灭菌器中的数量和分布以及其他物理参数。
    UNASSIGNED:我们评估了高压釜的基本工厂编程周期,结论是灭菌高压灭菌器循环对废物的净化效率不高。必须定义新的模拟负荷分布。
    UNASSIGNED:结果表明,高压灭菌器工厂的默认设置可能不足以对高传染性废物进行灭菌,根据废物的类型,如动物尸体和动物床废物。
    UNASSIGNED:验证过程的这些结果可以为废物管理方案的设计设定标准,以确保有效处理高传染性生物废物。
    UNASSIGNED: Steam sterilization has been used for decades to effectively kill microbial contaminants in a variety of medical and commercial settings. One of the most critical aspects of safe operations in biosafety level 3 biocontainment laboratories (BSL-3) is the effective inactivation of biological select agents in the waste generated in these environments. The Instituto Nacional de Enfermedades Virales Humanas \"Dr. Julio I. Maiztegui\" (INEVH, Pergamino, Argentina) is an institute that offers epidemiological surveillance, production of biological reagents, and production of biologicals for human use and studies of reservoirs and vectors. Some of the activities need to be done in a BSL-3 that provides biocontainment, ensuring that the materials are decontaminated before they leave the facility. The objective of this study was to design and validate a decontamination procedure for biological waste from the BSL-3 facility that guarantees steam sterilization processes.
    UNASSIGNED: The amount and the distribution of biological waste into the autoclave and other physical parameters were defined and evaluated by calculating lethalities.
    UNASSIGNED: We evaluated autoclave basic factory programmed cycles, and it was concluded that the sterilization autoclave cycle was not efficient for decontamination of waste. A new simulated load distribution had to be defined.
    UNASSIGNED: The results demonstrated that autoclave factory default settings can be inadequate for sterilizing highly infectious waste, depending of types of waste, such as animal carcass and animal bed waste.
    UNASSIGNED: These results of the validation process can set the standard to the design of waste management protocols to ensure effective treatment of highly infectious biological waste.
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  • 文章类型: Journal Article
    葡萄糖溶液的热灭菌可导致由于氧化而形成各种葡萄糖降解产物(GDPs),水解,和脱水。由于其高反应性,GDP在肠胃外施用后可具有毒性作用。在这项研究中,使用高效液相色谱-串联质谱(LC-MS/MS)研究了F0概念在热灭菌过程中修改特定时间/温度模型及其对胃肠外葡萄糖溶液中GDPs形成的影响。葡萄糖溶液(10%,w/v)在111℃高压灭菌,116°C,和121°C不同的持续时间。GDPs乙二醛,甲基乙二醛,葡萄糖酮,3-脱氧葡萄糖酮/3-脱氧半乳糖酮,3,4-二脱氧葡糖酮-3-烯,和5-羟甲基糠醛在用邻苯二胺衍生化后通过优化的LC-MS/MS方法定量。对于所有的GDP,检测限<0.078μg/mL,定量限<0.236μg/mL。121°C和15分钟的高压灭菌时间导致3-DG/3-DGal和5-HMF的含量最低。但在最高水平的GO和2-KDG。所提出的LC-MS/MS方法快速、灵敏。到目前为止,只有5-HMF浓度受到监管机构的限制。我们的结果表明重新考虑各种GDP的杂质限制,尤其是更有毒的,如GO和MGO,根据药典。
    Heat sterilization of glucose solutions can lead to the formation of various glucose degradation products (GDPs) due to oxidation, hydrolysis, and dehydration. GDPs can have toxic effects after parenteral administration due to their high reactivity. In this study, the application of the F0 concept to modify specific time/temperature models during heat sterilization and their influence on the formation of GDPs in parenteral glucose solutions was investigated using high-performance liquid chromatography-tandem mass spectrometry (LC-MS/MS). Glucose solutions (10%, w/v) were autoclaved at 111 °C, 116 °C, and 121 °C for different durations. The GDPs glyoxal, methylglyoxal, glucosone, 3-deoxyglucosone/3-deoxygalactosone, 3,4-dideoxyglucosone-3-ene, and 5-hydroxymethylfurfural were quantified after derivatization with o-phenylenediamine by an optimized LC-MS/MS method. For all GDPs, the limit of detection was <0.078 μg/mL, and the limit of quantification was <0.236 μg/mL. The autoclaving time of 121 °C and 15 min resulted in the lowest levels of 3-DG/3-DGal and 5-HMF, but in the highest levels of GO and 2-KDG. The proposed LC-MS/MS method is rapid and sensitive. So far, only 5-HMF concentrations are limited by the regulatory authorities. Our results suggest reconsidering the impurity limits of various GDPs, especially the more toxic ones such as GO and MGO, by the Pharmacopoeias.
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  • 文章类型: Journal Article
    Chondroitin sulfates (CS) are a class of sulfated glycosaminoglycans involved in many biological processes. Several studies reported their protective effect against neurodegenerative conditions like Alzheimer\'s disease. CS are commonly derived from animal sources, but ethical concerns, the risk of contamination with animal proteins, and the difficulty in controlling the sulfation pattern have prompted research towards non-animal sources. Here we exploited two microbiological-chemical sourced CS (i.e., CS-A,C and CS-A,C,K,L) and Carbopol 974P NF/agarose semi-interpenetrating polymer networks (i.e., P.NaOH.0 and P.Ethanol.0) to set up a release system, and tested the neuroprotective role of released CS against H2O2-induced oxidative stress. After assessing that our CS (1-100 µM) require a 3 h pre-treatment for neuroprotection with SH-SY5Y cells, we evaluated whether the autoclave type (i.e., N- or B-type) affects hydrogel viscoelastic properties. We selected B-type autoclaves and repeated the study after loading CS (1 or 0.1 mg CS/0.5 mL gel). After loading 1 mg CS/0.5 mL gel, we evaluated CS release up to 7 days by 1,9-dimethylmethylene blue (DMMB) assay and verified the neuroprotective role of CS-A,C (1 µM) in the supernatants. We observed that CS-A,C exhibits a broader neuroprotective effect than CS-A,C,K,L. Moreover, sulfation pattern affects not only neuroprotection, but also drug release.
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  • 文章类型: Journal Article
    This work introduces a thermally stable zwitterionic structure able to withstand steam sterilization as a general antifouling medical device interface. The sulfobetaine methacrylate (SBMA) monomer and its polymer form are among the most widely used zwitterionic materials. They are easy to synthesize and have good antifouling properties. However, they partially lose their properties after steam sterilization, a common procedure used to sterilize biomedical interfaces. In this study, ultrahigh-performance liquid chromatography/mass spectrometry (UHPLC-MS) was used to analyze and discuss the molecular structure of SBMA before and after a steam sterilization procedure, and a strategy to address the thermal stability issue proposed, using sulfobetaine methacrylamide (SBAA) instead of SBMA. Interestingly, it was found that the chemical structure of SBAA material can withstand the medical sterilization process at 121 °C while maintaining good antifouling properties, tested with proteins (fibrinogen), bacteria (Escherichia coli), and whole blood. On the other hand, SBMA gels failed at maintaining their excellent antifouling properties after sterilization. This study suggests that the SBAA structure can be used to replace SBMA in the bioinert interface of sterilizable medical devices, such as rayon fiber membranes used for disease control.
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  • 文章类型: Journal Article
    The aim of this work is a proof of concept, that medical Internet of Things (IoT) sterilization surveillance sensors can be powered by using the heat during a steam sterilization procedure. Hereby, the focus was on the use of thermo-electrical generators (TEG) to generate enough power for an ultra-low-power sensor application. Power generation requirement of the sensor was 1.6 mW over the single sterilization cycle. The thermal gradient across the TEG has been achieved using a highly efficient aerogel-foam-based thermal insulation, shielding a heat storage unit (HSU), connected to one side of the TEG. The evaluation of the developed system was carried out with thermal and electrical simulations based on the parameters extracted from the TEG manufacturer\'s datasheet. The developed model has been validated with a real prototype using the thermal step response method. It was important for the authors to focus on rapid-prototyping and using off-the-shelf devices and materials. Based on comparison with the physical prototype, the SPICE model was adjusted. With a thermal gradient of 12 °C, the simulated model generated over 2 mW of power. The results show that a significant power generation with this system is possible and usable for sensor applications in medial IoT.
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