fed-batch fermentation

分批补料发酵
  • 文章类型: Journal Article
    ε-聚-L-赖氨酸(ε-PL)是一种天然的广谱抗微生物添加剂。在这项研究中,在发酵罐中研究了以木薯淀粉(CS)为碳源的白链霉菌FQF-24生产ε-PL的情况以及不同饲喂方法的影响。最初的摇瓶实验证明了用CS有效生产ε-PL,ε-PL产量达到1.18g/L。随后在发酵罐中进行的研究确定,在ε-PL合成阶段,理想的pH值为3.8。在这种情况下,ε-PL的产量达到1.35g/L。当pH保持在3.8时,在5L发酵罐中进行进料组成的改进的研究。含CS的间歇饲喂,无机和有机氮源导致最大ε-PL产量和细胞干重(DCW)达到17.17g/L和42.73g/L。此外,连续饲喂CS的组成,有机和无机氮源,和无机盐进一步将ε-PL产量和DCW提高到27.56g/L和38.5g/L。总之,以上结果表明,采用低成本CS和全培养基连续补料策略的发酵可以为ε-PL的高效生产提供有益的参考。
    ε-Poly-L-lysine (ε-PL) is a natural and wide-spectrum antimicrobial additive. In this study, the production of ε-PL by Streptomyces albulus FQF-24 using cassava starch (CS) as carbon source and the effects of different feeding methods were investigated in a fermenter. The initial shake flask experiments demonstrated the efficient production of ε-PL with CS, achieving the ε-PL production of 1.18 g/L. Subsequent investigations in the fermenter identified that the ideal pH was 3.8 during the ε-PL synthesis phase. Under this condition, the production of ε-PL reached 1.35 g/L. When the pH was maintained at 3.8, the investigation of improvement of feeding composition was carried out in a 5 L fermenter. The intermittent feeding containing CS, inorganic and organic nitrogen sources resulted in the maximum ε-PL production and dry cell weight (DCW) reaching 17.17 g/L and 42.73 g/L. Additionally, continuous feeding with the composition of CS, organic and inorganic nitrogen sources, and inorganic salts further increased ε-PL production and DCW to 27.56 g/L and 38.5 g/L. Summarily, the above results indicate that the fermentation using low-cost CS and continuous feeding strategy with whole medium composition can provide a beneficial reference for the efficient production of ε-PL.
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  • 文章类型: Journal Article
    γ-氨基丁酸(GABA)是一种重要的神经递质,具有广阔的应用前景。在这项研究中,我们专注于从传统的中国发酵饮料系统中产生GABA的菌株。在六个分离株中,在传统的中国发酵饮料体系中,木耳乳杆菌GZ2表现出最大的产生GABA的能力。为了增加GABA产量,我们优化了碳源,氮源,温度,pH值,和味精和葡萄糖浓度,并进行补料分批发酵。GABA生产和细胞生长的最佳碳源和氮源是葡萄糖,酵母提取物和胰蛋白胨。随着葡萄糖和味精浓度从10g/L增加到50g/L,观察到GABA逐渐增加。在补料分批发酵过程中,用乳酸维持pH为5.56,用0.03g/mL葡萄糖和0.4g/mL味精饲喂72h,GABA产量达到239g/L这种新型的高产GABA菌株在GABA的工业化生产中具有巨大的潜力,以及促进健康的功能性食品和医疗领域的发展。
    γ-Aminobutyric acid (GABA) is a crucial neurotransmitter with wide application prospects. In this study, we focused on a GABA-producing strain from a traditional Chinese fermented beverage system. Among the six isolates, Lactobacillus hilgardii GZ2 exhibited the greatest ability to produce GABA in the traditional Chinese fermented beverage system. To increase GABA production, we optimized carbon sources, nitrogen sources, temperature, pH, and monosodium glutamate and glucose concentrations and conducted fed-batch fermentation. The best carbon and nitrogen sources for GABA production and cell growth were glucose, yeast extract and tryptone. Gradual increases in GABA were observed as the glucose and monosodium glutamate concentrations increased from 10 g/L to 50 g/L. During fed-batch fermentation, lactic acid was used to maintain the pH at 5.56, and after feeding with 0.03 g/mL glucose and 0.4 g/mL sodium glutamate for 72 h, the GABA yield reached 239 g/L. This novel high-GABA-producing strain holds great potential for the industrial production of GABA, as well as the development of health-promoting functional foods and medical fields.
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  • 文章类型: Journal Article
    1,3-二羟基丙酮(DHA)是一种重要的商业化学品,广泛用于化妆品中,制药,和食品工业,因为它可以防止水分过度蒸发,并提供抗紫外线保护和抗氧化活性。目前,DHA的工业生产基于使用氧化葡糖杆菌的生物技术合成路线。然而,实现更高的产量需要在合成过程中进行更多的改进。在这项研究中,我们比较了五种工业野生型葡糖杆菌菌株的DHA合成水平,之后,选择氧化银菌WSH-003菌株。然后,16个脱氢酶基因,与DHA合成无关,被单独击倒,一个菌株显着提高DHA的产量,达到89.49gL-1,比野生型菌株高42.27%。通过优化文化媒介,包括种子培养和发酵培养基,DHA产量进一步提高。最后,使用已建立的补料分批发酵系统,在5升生物反应器中,DHA产量达到198.81gL-1,甘油转化率为82.84%。
    1,3-Dihydroxyacetone (DHA) is a commercially important chemical and widely used in cosmetics, pharmaceuticals, and food industries as it prevents excessive water evaporation, and provides anti-ultraviolet radiation protection and antioxidant activity. Currently, the industrial production of DHA is based on a biotechnological synthetic route using Gluconobacter oxydans. However, achieving higher production requires more improvements in the synthetic process. In this study, we compared DHA synthesis levels in five industrial wild-type Gluconobacter strains, after which the G. oxydans WSH-003 strain was selected. Then, 16 dehydrogenase genes, unrelated to DHA synthesis, were individually knocked out, with one strain significantly enhancing DHA production, reaching 89.49 g L-1 and 42.27% higher than the wild-type strain. By optimizing the culture media, including seed culture and fermentation media, DHA production was further enhanced. Finally, using an established fed-batch fermentation system, DHA production reached 198.81 g L-1 in a 5 L bioreactor, with a glycerol conversion rate of 82.84%.
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  • 文章类型: Journal Article
    维生素B12是由微生物合成的复杂化合物。维生素B12的工业生产依赖于特定的微生物发酵过程。大肠杆菌已被用作从头生物合成维生素B12的宿主,掺入了大约30个异源基因。然而,复杂途径中的代谢失衡显著限制了维生素B12的产生。在这项研究中,我们采用多变量模块化代谢工程,通过操纵两个模块,在维生素B12生物合成途径中包含总共10个基因,来提高大肠杆菌中维生素B12的产量.这两个模块被整合到底盘细胞的染色体中,由T7、J23119和J23106启动子调控,实现组合途径优化。通过对由J23119和T7启动子控制的两个模块进行工程改造来获得最高的维生素B12滴度。在发酵培养基中掺入酵母粉可使维生素B12滴度提高至1.52mg/L。这种增强归因于酵母粉对提高氧转移速率和增强菌株的异丙基-β-d-1-硫代半乳糖苷(IPTG)耐受性的影响。最终,通过在5升发酵罐中放大发酵,维生素B12滴度达到2.89mg/L。本文报道的策略将加速利用大肠杆菌的工业规模维生素B12生产的发展。
    Vitamin B12 is a complex compound synthesized by microorganisms. The industrial production of vitamin B12 relies on specific microbial fermentation processes. E. coli has been utilized as a host for the de novo biosynthesis of vitamin B12, incorporating approximately 30 heterologous genes. However, a metabolic imbalance in the intricate pathway significantly limits vitamin B12 production. In this study, we employed multivariate modular metabolic engineering to enhance vitamin B12 production in E. coli by manipulating two modules comprising a total of 10 genes within the vitamin B12 biosynthetic pathway. These two modules were integrated into the chromosome of a chassis cell, regulated by T7, J23119, and J23106 promoters to achieve combinatorial pathway optimization. The highest vitamin B12 titer was attained by engineering the two modules controlled by J23119 and T7 promoters. The inclusion of yeast powder to the fermentation medium increased the vitamin B12 titer to 1.52 mg/L. This enhancement was attributed to the effect of yeast powder on elevating the oxygen transfer rate and augmenting the strain\'s isopropyl-β-d-1-thiogalactopyranoside (IPTG) tolerance. Ultimately, vitamin B12 titer of 2.89 mg/L was achieved through scaled-up fermentation in a 5-liter fermenter. The strategies reported herein will expedite the development of industry-scale vitamin B12 production utilizing E. coli.
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  • 文章类型: English Abstract
    作为唯一含有元素硫的必需氨基酸,L-蛋氨酸在生物体内具有重要的生理生化功能。然而,发酵生产L-蛋氨酸的生产水平较低,已不能满足工业生产的要求。在本文中,系统优化了先前构建的高效L-蛋氨酸生产菌株大肠杆菌W3110ΔIJAHFEBCtrc-flytrc-malY/PAMglyA-22metF的发酵过程。基于最佳的初始葡萄糖浓度,不同补料分批发酵工艺的影响,包括DO-Stat,pH-Stat,控制不同水平的残余糖控制和恒定速率的葡萄糖喂养,对L-蛋氨酸发酵进行了研究。发现葡萄糖浓度的控制极大地影响了发酵过程。随后,开发了一种最佳的补料分批发酵工艺,其中L-蛋氨酸滴度增加到31.71g/L,迄今为止报道的最高产量,发酵时间缩短至68h。同时,建立了最佳补料分批发酵条件下的发酵动力学模型,这与L-蛋氨酸的生物合成过程非常吻合。这项研究可能有助于L-蛋氨酸发酵生产的进一步发展。
    As the only essential amino acid containing elemental sulphur, L-methionine has important physiological and biochemical functions in living organisms. However, the fermentative production of L-methionine has not met the requirements of industrial production because of its low production level. In this paper, the fermentation process of an efficient L-methionine producing strain E. coli W3110ΔIJAHFEBC trc-fliY trc-malY/PAM glyA-22 metF constructed previously was systematically optimized. Based on the optimal initial glucose concentration, the effects of different fed-batch fermentation processes, including DO-Stat, pH-Stat, controlling residual sugar control at different level and feeding glucose with constant rate, on L-methionine fermentation were studied. It was found that the control of glucose concentration greatly affected the fermentation process. Subsequently, an optimal fed-batch fermentation process was developed, where the L-methionine titer was increased to 31.71 g/L, the highest yield reported to date, while the fermentation time was shortened to 68 h. Meanwhile, a fermentation kinetics model under the optimal fed-batch fermentation conditions was established, which fitted well with the biosynthesis process of L-methionine. This study may facilitate further development of the fermentative production of L-methionine.
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  • 文章类型: Journal Article
    在这项研究中,我们提出了一种使用工程大肠杆菌在体内有效地从葡萄糖和尿嘧啶中产生假尿苷(Φ)的生物学方法。通过筛选宿主菌株和核心酶,E.coliMG1655过表达的单磷酸(ΦMP)糖苷酶和ΦMP磷酸酶被获得,这显示出最高的Φ浓度。然后,RBS序列的优化,增强细胞中的核糖5-磷酸供应,并研究了膜转运蛋白UraA的过表达。最后,在5L发酵罐中补料分批发酵,可以达到27.5g/L,在48小时内,尿嘧啶的产量为89.2mol%,葡萄糖的产量为25.6mol%,两者都是迄今为止最高的。此外,可以从结晶后的发酵液中纯化出纯度为99.8%的产品。这项工作提供了一种有效且环保的协议,可以在工业规模上进行生物生产。
    In this study, we proposed a biological approach to efficiently produce pseudouridine (Ψ) from glucose and uracil in vivo using engineered Escherichia coli. By screening host strains and core enzymes, E. coli MG1655 overexpressing Ψ monophosphate (ΨMP) glycosidase and ΨMP phosphatase was obtained, which displayed the highest Ψ concentration. Then, optimization of the RBS sequences, enhancement of ribose 5-phosphate supply in the cells, and overexpression of the membrane transport protein UraA were investigated. Finally, fed-batch fermentation of Ψ in a 5 L fermentor can reach 27.5 g/L with a yield of 89.2 mol % toward uracil and 25.6 mol % toward glucose within 48 h, both of which are the highest to date. In addition, the Ψ product with a high purity of 99.8% can be purified from the fermentation broth after crystallization. This work provides an efficient and environmentally friendly protocol for allowing for the possibility of Ψ bioproduction on an industrial scale.
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  • 文章类型: Journal Article
    脱落酸(ABA)是一种重要的植物激素,具有调节植物生长和帮助植物抵抗不利生长环境等多种生理功能。然而,目前,通过代谢工程进行异源生物合成的ABA产量对于工业生产来说仍然很低。因此,与ABA生物合成相关的五个灰葡萄孢基因(bcaba1,bcaba2,bcaba3,bcaba4和bccpr1)在解脂耶尔森酵母PO1h中表达;其ABA产量为24.33mg/L。通过增加IDI和ERG12S的拷贝数,ERG20YMT,和bcaba3,bcaba1基因,ABA的产量提高到54.51mg/L。通过在线粒体中定位HMG-CoA还原酶和HMG-CoA合酶,线粒体中的乙酰辅酶A转化为甲羟戊酸;这将ABA产量提高到102.12mg/L。最后,在补料分批发酵过程中添加十二烷,ABA产量高达1212.57mg/L,这是通过代谢工程异源生产ABA的最高产量。
    Abscisic acid (ABA) is an important plant hormone with a variety of physiological functions such as regulating plant growth and helping plants to resist an adverse growth environment. However, at present, the ABA yield of heterologous biosynthesis by metabolic engineering is still low for industrial production. Therefore, five Botrytis cinerea genes (bcaba1, bcaba2, bcaba3, bcaba4, and bccpr1) related to ABA biosynthesis were expressed in Yarrowia lipolytica PO1h; its ABA production was 24.33 mg/L. By increasing the copy number of IDI and ERG12S, ERG20YMT, and bcaba3, bcaba1 genes, the yield of ABA was increased to 54.51 mg/L. By locating HMG-CoA reductase and HMG-CoA synthase in mitochondria, acetyl-CoA in mitochondria was converted into mevalonate; this increased the ABA yield to 102.12 mg/L. Finally, in the fed-batch fermentation process with the addition of dodecane, the ABA yield was up to 1212.57 mg/L, which is the highest yield of heterologous production of ABA by metabolic engineering.
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  • 文章类型: Journal Article
    从二氧化碳(CO2)推动商品化学生产为实现可持续发展目标提供了一条有希望的道路。Cupriavidusnecator是将CO2转化为高价值化学品的理想宿主,从而实现这一目标。这里,C.necator被设计用于异养和自养生产L-异亮氨酸和L-缬氨酸。引入了柠檬酸合酶来简化异亮氨酸合成途径。阻断聚羟基丁酸酯生物合成导致异亮氨酸和缬氨酸的显著积累。此外,关键酶筛选和过度表达等策略,减少功率平衡和反馈抑制去除应用于应变改性。最后,最佳异亮氨酸和缬氨酸生产菌株的最大异亮氨酸和缬氨酸滴度分别达到857和972mg/L,分别,在以葡萄糖为底物的补料分批发酵中,105和319毫克/升,分别,在自养发酵中使用CO2作为底物。本研究为开发C.necator作为微生物工厂从CO2中生产氨基酸提供了可行的解决方案。
    Advancement in commodity chemical production from carbon dioxide (CO2) offers a promising path towards sustainable development goal. Cupriavidus necator is an ideal host to convert CO2 into high-value chemicals, thereby achieving this target. Here, C. necator was engineered for heterotrophic and autotrophic production of L-isoleucine and L-valine. Citramalate synthase was introduced to simplify isoleucine synthesis pathway. Blocking poly-hydroxybutyrate biosynthesis resulted in significant accumulation of isoleucine and valine. Besides, strategies like key enzymes screening and overexpressing, reducing power balancing and feedback inhibition removing were applied in strain modification. Finally, the maximum isoleucine and valine titers of the best isoleucine-producing and valine-producing strains reached 857 and 972 mg/L, respectively, in fed-batch fermentation using glucose as substrate, and 105 and 319 mg/L, respectively, in autotrophic fermentation using CO2 as substrate. This study provides a feasible solution for developing C. necator as a microbial factory to produce amino acids from CO2.
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  • 文章类型: Journal Article
    双藻糖基乳糖(DFL)是人乳寡糖(HMO)的重要组分,对婴儿的生长发育具有显著的益处。到目前为止,已经建造了一些微生物细胞工厂来生产DFL,仍存在产量低、成本高的问题。在这里,通过多步优化策略在大肠杆菌BL21star(DE3)中构建了高水平的从头途径产生DFL的菌株。我们首先通过建议的逐步策略在大肠杆菌BL21star(DE3)中有效地合成了中间体2'-岩藻糖基乳糖(2'-FL)。然后将截短的α-1,3/4-岩藻糖基转移酶(Hp3/4FT)引入工程化菌株中以实现DFL的从头生物合成。ATP依赖性蛋白酶(Lon)和GDP-甘露糖水解酶(NudK)被删除,甘露糖-6-磷酸异构酶(ManA)过表达以改善GDP-1-岩藻糖积累。调节因子RcsA过表达以微调通路基因的表达水平,从而增加DFL的合成。最终菌株在摇瓶中产生6.19g/L的DFL,在5L发酵罐中产生33.45g/L的DFL,这是迄今为止报道的最高滴度。这项研究提供了更经济的,可持续,和生产岩藻糖基化人乳寡糖(HMO)的有效策略。
    Difucosyllactose (DFL) is an important component of human milk oligosaccharides (HMOs) and has significant benefits for the growth and development of infants. So far, a few microbial cell factories have been constructed for the production of DFL, which still have problems of low production and high cost. Herein, a high-level de novo pathway DFL-producing strain was constructed by multistep optimization strategies in Escherichia coli BL21star(DE3). We first efficiently synthesized the intermediate 2\'-fucosyllactose (2\'-FL) in E. coli BL21star(DE3) by the advisable stepwise strategy. The truncated α-1,3/4-fucosyltransferase (Hp3/4FT) was then introduced into the engineered strain to achieve de novo biosynthesis of DFL. ATP-dependent protease (Lon) and GDP-mannose hydrolase (NudK) were deleted, and mannose-6-phosphate isomerase (ManA) was overexpressed to improve GDP-l-fucose accumulation. The regulator RcsA was overexpressed to fine-tune the expression level of pathway genes, thereby increasing the synthesis of DFL. The final strain produced 6.19 g/L of DFL in the shake flask and 33.45 g/L of DFL in the 5 L fermenter, which were the highest reported titers so far. This study provides a more economical, sustainable, and effective strategy to produce the fucosylated human milk oligosaccharides (HMOs).
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  • 文章类型: Journal Article
    2'-岩藻糖基乳糖(2'-FL)是母乳中重要的功能性低聚糖之一。到目前为止,通过救助途径生物合成2'-FL的尝试很少报道。在这里,将救助途径酶基因导入大肠杆菌BL21star(DE3),合成2'-FL。通过删除竞争途径上的几个内源基因,2'-FL滴度从1.56g/L增加到2.13g/L。选择α-1,2-岩藻糖基转移酶(WbgL),并将2'-FL滴度提高到2.88g/L。此外,通过优化质粒拷贝数来调整通路酶基因的表达水平。此外,通过与MinDC标签融合,WbgL的空间分布得到增强。优化发酵条件后,2'-FL滴度达到7.13g/L最终菌株在5L发酵罐中产生59.22g/L的2'-FL,乳糖摩尔转化率为95%,岩藻糖摩尔转化率为92%。这些发现将有助于构建高效的微生物细胞工厂以产生2'-FL或其他HMO。
    2\'-Fucosyllactose (2\'-FL) is one of the important functional oligosaccharides in breast milk. So far, few attempts on biosynthesis of 2\'-FL by the salvage pathway have been reported. Herein, the salvage pathway enzyme genes were introduced into the E. coli BL21star(DE3) for synthesis of 2\'-FL. The 2\'-FL titer increased from 1.56 to 2.13 g/L by deleting several endogenous genes on competitive pathways. The α-1,2-fucosyltransferase (WbgL) was selected, and improved the 2\'-FL titer to 2.88 g/L. Additionally, the expression level of pathway enzyme genes was tuned through optimizing the plasmid copy number. Furthermore, the spatial distribution of WbgL was enhanced by fusing with the MinD C-tag. After optimizing the fermentation conditions, the 2\'-FL titer reached to 7.13 g/L. The final strain produced 59.22 g/L of 2\'-FL with 95% molar conversion rate of lactose and 92% molar conversion rate of fucose in a 5 L fermenter. These findings will contribute to construct a highly efficient microbial cell factory to produce 2\'-FL or other HMOs.
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