The energy-absorbing capacity and friction phenomena of different closed-cell aluminium foam-filled Al tube types are investigated through experimental compression tests. Concerning the kind of investigation, free, radial-constrained and friction tests occurred. The radial-constrained compression test results confirm that the process requires significantly more compression energy than without the constrain. Pushing away different pre-compressed foams inside the aluminium tube, the static and kinematic frictional resistances can be determined and the energy required to move them can be calculated. Knowing the value of the energy required for the frictional resistance, we can obtain how much of the energy surplus in radially inhibited compression is caused by the friction phenomena. The main goal present study is to reveal the magnitude of friction between the foam and the wall of the tube during the radially constrained test. The investigation used 0.4 and 0.7 g/cm3 density closed-cell aluminium foam whilst a compressive test was applied where the force-displacement data were recorded to calculate the absorbed energy due to friction. Considering the results of the test, it can be stated that 18% of the invested energy was used to overcome friction in the case of lighter foam and almost 23% with 0.7 g/cm3 foam during the radial-constrained test.

In the present research work is demonstrated a cross-scale manufacturing approach for the production of multifunctional glass fiber reinforced polymer (GFRP) composite tubes with a purposely redesigned filament winding process. Up until now, limited studies have been reported towards the multiscale reinforcement direction of continuous fibers for the manufacturing of hierarchical composites at the industrial level. This study involved the development of two different multi-walled carbon nanotube (MWCNT) aqueous-based inks, which were employed for the modification of commercial glass fiber (GF) reinforcing tows via a bath coating unit in a pilot production line. The obtained multifunctional GFRP tubes presented a variety of characteristics in relation to their final mechanical, hydrothermal aging, electrical, thermal and thermoelectric properties. Results revealed that the two individual systems exhibited pronounced differences both in crushing behavior and durability performance. Interestingly, for lateral compression the MWCNT coatings comprising a polymeric dispersant minorly affected the mechanical response of the produced tubes. The crashworthiness indicators of the multifunctional tubes displayed a slight 5% variation to the respective reference values, combined with a more ductile behavior. Moreover, regarding the bulk electrical and thermal conductivity values, as well as the Seebeck coefficient factor, the corresponding tubes displayed a variance of 233% and 19% and an opposite semi-conducting sign denoting a p- and n-type character, respectively.

In the pursuit of global energy conservation and emissions reductions, utilizing beverage cans as energy-absorbing components offers potential for a sustainable economy. This study examines the impact of foam filling on the crushing behaviors and energy absorption of various types of beverage cans. Quasi-static compression tests were conducted on five geometrically sized cans filled with three densities of polyurethane foam to study their deformation modes and calculate crashworthiness parameters within the effective stroke. Results show that empty beverage cans have lower energy absorption capacities, and deformation modes become less consistent as can size increases. Higher foam density leads to increased total energy absorption, a slight reduction in the effective compression stroke, and a tendency for specific energy absorption to initially increase and then decrease. Regarding crush behavior, smaller cans transition from a diamond mode to a concertina mode, while larger cans exhibit a columnar bending mode. Next, the coupling effect of energy absorption between foam and cans was analyzed so as to reveal the design method of energy-absorbing components. The specific energy absorption of smaller cans filled with polyurethane foam is superior to that of similar empty cans. These findings provide valuable insights for selecting next-generation sustainable energy absorption structures.

Creating lightweight and impact-resistant box structures has been an enduring pursuit among researchers. A new energy-absorbing structure consisting of a bionic gradient lattice-enhanced thin-walled tube is presented in this article. The gradient lattice and thin-walled tube were prepared using selective laser melting (SLM) and wire-cutting techniques, respectively. To analyze the effects of gradient pattern, mass ratio, diameter range and impact speed on structural crashworthiness, low-speed impact at 4 m/s and finite element simulation experiments were conducted. The study demonstrates that the design of inward radial gradient lattice-reinforced thin-walled tubes can effectively enhance structure\'s energy-absorption efficiency and provide a more stable mode of deformation. It also shows a 17.44% specific energy-absorption advantage over the uniformly lattice-reinforced thin-walled tubes, with no significant overall gain in peak crushing force. A complex scale evaluation method was used to determine the optimum structure and the structure type with the best crashworthiness was found to be a gradient lattice-filled tube with a thickness of 0.9 mm and a slope index of 10. The gradient lattice-reinforced thin-walled tube suggested in this investigation offers guidance for designing a more efficient thin-walled energy-absorption structure.

UNASSIGNED: The objective of this study was to determine if there are any emerging issues related to battery-electric vehicles\' (BEVs\') geometry, force distribution, and extra weight that may make them more aggressive partners in front-to-front crashes through comparisons of stiffness metrics derived from crash tests.
UNASSIGNED: We examined load cell wall data from the National Highway Traffic Safety Administration\'s (NHTSA\'s) New Car Assessment Program full-width frontal crash test at 56 km/h. Fourteen BEVs, ranging in class from small cars to large SUVs, were compared with 92 internal-combustion-engine (ICE) vehicles, ranging in class from small cars to midsize pickups. We selected vehicles based on the test results available in the NHTSA Vehicle Crash Test Database, and there were no tests of battery-electric (BE) pickups. Data included load-cell-wall force-time histories and longitudinal vehicle acceleration from the body structure. We constructed force-displacement diagrams and calculated static, dynamic, energy-equivalent, and initial front-end-stiffness metrics from load cell wall forces, vehicle acceleration, and static front-end crush measurements for each vehicle. Linear regression models were applied to the metrics for comparison between powertrains.
UNASSIGNED: BE cars and BE SUVs weighed more than their ICE counterparts, on average 369 kg and 286 kg more, respectively. Initial (200 mm and 400 mm), energy-equivalent and dynamic front-end-stiffness metrics, average height of force, and individual maximum forces, when compared with vehicle shadow, were not statistically different between powertrains. Static stiffness (p = 0.04) and initial stiffness (300 mm; p = 0.05) decreased for BEVs with greater shadow and increased with greater shadow for ICE vehicles. When controlling for vehicle shadow, dynamic crush was greater (p = 0.01), the percentage of center force was lower (p < 0.001), and maximum peak force was higher (p = 0.01) for BEVs compared with ICE vehicles. For the Kia Niro BEV and ICE pair, the 329 kg heavier BEV had a 165 mm longer crush distance, which resulted in lower forces and stiffness metrics compared with the traditional ICE counterpart.
UNASSIGNED: Overall, this study indicates that current BEVs are not excessively aggressive in terms of stiffness metrics for frontal crash compatibility compared with ICE vehicles.

A lattice-filled multicellular square tube features a regular cross-sectional shape, good energy consumption, and good crashworthiness, which is suitable for the design of energy absorbers in various protection fields such as automobiles, aerospace, bridges, etc. Based on the super folding theory, two reference planes are set to refine the energy consumption zone of the super folding element in this study. The energy consumption calculation of convex panel stretching is involved, and the critical crushing force formula is introduced in this study. Meanwhile, the calculation method from a single-cell square tube to a multicellular thin-walled square tube is extended and the structural optimization is investigated, in which the NSGAII algorithm is used to obtain the Pareto front (PF) of the crashworthiness performance index of the square multicellular tubes, the Normal Boundary Intersection (NBI) method is adopted to select knee points, and the influence of different cross-sectional widths on the number, as well as the thickness, of cells are discussed. This study\'s results indicate that the theoretical value is consistent with that obtained from the numerical simulation, meaning that the improved theoretical model can be applied to predict the crashworthiness of multicellular square cross-sectional tubes. Also, the optimization method and study results proposed in this study can provide a reference for the design of square lattice multicellular tubes.

Auxetic materials have recently attracted interest in the field of crashworthiness thanks to their peculiar negative Poisson ratio, leading to densification under compression and potentially being the basis of superior behavior upon impact with respect to conventional cellular cores or standard solutions. However, the empirical demonstration of the applicability of auxeticity under impact is limited for most known geometries. As such, the present work strives to advance the investigation of the impact behavior of auxetic meta-materials: first by selecting and testing representative specimens, then by proceeding with an experimental and numerical study of repeated impact behavior and penetration resistance, and finally by proposing a new design of a metallic auxetic absorber optimized for additive manufacturing and targeted at high-performance crash applications.

OBJECTIVE: Several studies have documented the relative risk or odds of injury and fatality for females versus males in motor vehicle crashes (Parenteau et al. 2013, Forman et al. 2019, Brumbelow and Jermakian, 2022; Noh et al. 2022). Though, none combined National Automotive Sampling System-Crashworthiness Data System (NASS-CDS) and Crash Investigation Sampling System (CISS). The aim of this study was to document the relative odds of various injury outcomes for females versus males while considering a broad range of crash types, pre-crash and crash variables, and occupant characteristics.
METHODS: Multivariable logistic regression was carried out to study the odds of injury for females versus males. A select imputation method (Hot Deck, Approximate Bayesian Bootstrap) was applied as part of efforts to create multivariable logistic regression models for 25 different injury outcomes associated with occupants (age 13 years and older) involved in passenger vehicle crashes published in NASS-CDS (2000 to 2015) and CISS (2017-2021). Both pre-crash (n=7) and crashworthiness (n=22) predictor variables were considered, but only significant variables at p≤0.10 level were retained in final models. Six crash-type models were produced for each injury outcome; one that included all crashes, one for each of four different planar crash types (frontal, near-side, far-side, rear), and one for crashes involving rollover. These six sets of crash-type models were expanded further to include a model version that included both pre-crash/environment and crashworthiness predictor variables and one model limited to crashworthiness predictors only. Different than other recent studies, all crash types, occupant restraint conditions, and seating positions were considered. Occupant sex was retained in all models to facilitate female versus male injury outcome odds ratio (OR) assessments.
RESULTS: Female versus male injury OR estimates for 300 unique models are presented. Females had significantly higher odds of injury than males in 36 models (OR>1.0, p-value ≤0.05). This contrasts with 43 models where females had significantly lower odds (OR<1.0, p≤0.05). For the remaining 221 models, there was a near even split in how often the odds of injury were non-significantly higher (n=103) and non-significantly lower (n=114) for females as compared to males (p>0.05). In four cases, the OR estimate was 1.00. Amongst the results, there was a trend for females to have higher odds of AIS 2+ injuries (MAIS 2+ OR=1.75 and 1.69 for Full and Crashworthiness models, respectively for the All Crashes dataset). These increases included higher estimates for lower extremity injuries in frontal crashes, consistent with earlier studies (e.g., Forman et al. 2019). However, for certain AIS 2+ (neck, thorax) and AIS 3+ injuries (head, neck, thorax), females had significantly lower odds of injury (p≤0.05). The trends for reduced odds of injury for females were most prevalent in non-frontal crash models.

Lightweight composite tubes have been widely used in vehicle safety systems as energy absorbers. To improve the crashworthiness of tubes, composite skeletons with a variety of cross-sectional profiles were ingeniously designed as internal reinforcements. Herein, a novel composite skeleton comprising cross-ribs and an inner circle (OS-skeleton) was proposed and integrally fabricated through the special assembling molds. The novel OS-skeleton presented a steady progressive failure mode under dynamic impact loads, leading to remarkable material utilization and energy absorption characteristics. Subsequently, finite element analysis (FEA) models were developed. The predicted response curves and deformation modes were consistent with the experimental results. Finally, a multi-objective optimization utilizing the back propagation neural network (BPNN) was then conducted to further enhance the mean crushing force (MCF) and specific energy absorption (SEA) by adjusting several structural parameters. The results showed that MCF and SEA increased with the increasing thickness of the skeletons and the number of circumferential ribs. By comparison, the diameter of inner tube and the number of circumferential ribs showed a non-linear relationship with the energy absorption characteristics due to their combined effects. In sum, the proposed composite tubes filled with OS-skeletons could maximize certain aspects of crashworthiness performance through proper structural design, demonstrating great potential for lightweight energy absorbers.

UNASSIGNED: Driver death rates per million registered vehicles are often used to compare the real-world crash experiences of vehicles of different types and sizes. However, these rates are affected by the risky behavior of drivers (e.g., speeding, impaired driving, lack of restraint use) that differs by age and gender. This paper presents a method for adjusting driver death rates to account for differences in driver age and gender.
UNASSIGNED: Driver death rates per million registered vehicles per year were calculated for passenger vehicles of model year 2020. To account for potential differences in driver exposure by age and gender, which can affect motor vehicle crash and injury experience, an algebraic method was used to standardize these rates to a common distribution of female drivers ages 25-64. The standardization depends upon an independent estimate of the relative fatality risk for female drivers ages 25-64.
UNASSIGNED: The smallest vehicles tended to have higher driver death rates compared with larger vehicles. However, for sports cars, this trend was reversed; larger sports cars had higher driver death rates. Vehicle types popular with male drivers, such as sports cars and pickups, had standardized death rates that were much lower than the raw rates.
UNASSIGNED: The adjustment for driver age and gender greatly reduced the variability of driver death rates among vehicle types. The procedure used here to adjust driver death rates for driver age and gender can be extended to any situation where it is desired to compare the crash rates of two or more subgroups of a population.