polymethyl methacrylate

聚甲基丙烯酸甲酯
  • 文章类型: Journal Article
    颅骨成形术是手术修复因先前的手术或损伤而导致的颅骨缺损,这涉及到抬起头皮和恢复颅骨的轮廓与移植的材料,是重建从病人自己的头骨扫描。本文介绍了3D打印技术在模具制作中的应用,其中填充了聚甲基丙烯酸甲酯(PMMA),以重建颅骨的缺失部分。该过程包括以STL格式创建3D模型的几个步骤,转换为G代码,进一步用于使用3D打印机生产模具本身。本文介绍了我们对5例使用3D打印模具进行颅骨成形术的患者的初步经验。制作特定于患者的模型是一个非常复杂的过程,包括几个步骤。创建患者特定的3D模型,加载通过CT扫描获得的DICOM图像,然后进行基于阈值的分割,并生成患者颅骨部分的精确3D模型。下一步是创建用于3D打印的G代码模型,之后,使用熔融沉积模型打印机和PLA材料打印实际模型。所有手术都显示出缺失的骨骼部分和使用3D打印模具创建的部分的良好匹配,没有额外的细化步骤。以这样的方式,3D打印技术有助于创造个性化和视觉吸引力的骨骼替代品,最终产品的低成本。
    Cranioplasty is the surgical repair of a bone defect in the skull resulting from a previous operation or injury, which involves lifting the scalp and restoring the contour of the skull with a graft made from material that is reconstructed from scans of the patient\'s own skull. The paper introduces a 3D printing technology in creating molds, which are filled with polymethyl methacrylate (PMMA) to reconstruct the missing bone part of the skull. The procedure included several steps to create a 3D model in an STL format, conversion into a G-code which is further used to produce the mold itself using a 3D printer. The paper presents our initial experience with 5 patients who undergone cranioplasty utilizing 3D printed molds. Making a patient-specific model is a very complex process and consists of several steps. The creation of a patient-specific 3D model loading of DICOM images obtained by CT scanning, followed by thresholding-based segmentation and generation of a precise 3D model of part of the patient\'s skull. Next step is creating the G-code models for 3D printing, after which the actual models are printed using Fused Deposition Modeling printer and PLA material. All surgeries showed good match of the missing bone part and part created using 3D printed mold, without additional steps in refinement. In such a way, 3D printing technology helps in creating personalized and visually appealing bone replacements, at a low cost of the final product.
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  • 文章类型: Journal Article
    用大肠杆菌在提供有AgNbO3抗菌颗粒的凝胶表面上研究了早期生长阶段抗菌表面上微生物细胞增殖的形态动力学。我们证明了抑制表面浓度,类似于最小抑制浓度,超过其菌落的生长和生物膜的形成被抑制。相比之下,在较低的颗粒浓度下,在滞后时间之后,细胞绕过颗粒的抗微生物活性,并且以与不存在颗粒的情况类似的速率生长。滞后时间取决于颗粒的表面浓度,在1/2最小抑制浓度的浓度下为2小时。这些发现的适用性,在估计抑制表面浓度方面,在抗微生物聚甲基丙烯酸甲酯(PMMA)骨水泥的情况下进行了测试。
    The morphological dynamics of microbial cell proliferation on an antimicrobial surface at an early growth stage was studied with Escherichia coli on the surface of a gel supplied with AgNbO3 antimicrobial particles. We demonstrated an inhibitory surface concentration, analogous to minimum inhibitory concentration, beyond which the growth of colonies and formation of biofilm are inhibited. In contrast, at lower concentrations of particles, after a lag time the cells circumvent the antimicrobial activity of the particles and grow with a rate similar to the case in the absence of particles. The lag time depends on the surface concentration of the particles and amounts to 2 h at a concentration of ½ minimum inhibitory concentration. The applicability of these findings, in terms of estimating inhibitory surface concentration, was tested in the case of antimicrobial polymethyl methacrylate (PMMA) bone cement.
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  • 文章类型: Journal Article
    人的头部有时会经历冲击载荷,导致颅骨骨折或其他伤害,导致需要开颅手术.颅骨成形术是涉及用自体骨或同种异体材料替换移除部分的程序。虽然钛由于其优异的性能和生物相容性而传统上是颅骨植入物的首选材料,它的局限性促使人们寻找替代材料。这项研究旨在探索钛的替代材料用于颅骨植入物,以解决钛植入物的局限性并改善颅骨成形术过程的性能。用颅骨植入物重建了一个有缺陷的头骨的3D模型,并且使用各种坚硬和柔软的材料(例如氧化铝,氧化锆,羟基磷灰石,氧化锆增强PMMA,和PMMA)在2000N冲击力下作为钛的替代品。与钛植入物相比,发现氧化铝和氧化锆植入物可减少颅骨和大脑的应力和应变。然而,PMMA植入物显示出在当前负载条件下可能导致颅骨损伤。此外,PMMA和羟基磷灰石植入物容易骨折。尽管有这些发现,所有植入物均未超出大脑的拉伸和压缩应力以及应变的极限。与PMMA植入物相比,氧化锆增强的PMMA植入物还显示出减少颅骨和大脑上的应力和应变。氧化铝和氧化锆有望作为钛的替代品用于生产颅骨植入物。钛的替代植入材料的使用具有通过克服与钛植入物相关的限制来增强颅骨重建的成功的潜力。
    The human head can sometimes experience impact loads that result in skull fractures or other injuries, leading to the need for a craniectomy. Cranioplasty is a procedure that involves replacing the removed portion with either autologous bone or alloplastic material. While titanium has traditionally been the preferred material for cranial implants due to its excellent properties and biocompatibility, its limitations have prompted the search for alternative materials. This research aimed to explore alternative materials to titanium for cranial implants in order to address the limitations of titanium implants and improve the performance of the cranioplasty process. A 3D model of a defective skull was reconstructed with a cranial implant, and the implant was simulated using various stiff and soft materials (such as alumina, zirconia, hydroxyapatite, zirconia-reinforced PMMA, and PMMA) as alternatives to titanium under 2000N impact forces. Alumina and zirconia implants were found to reduce stresses and strains on the skull and brain compared to titanium implants. However, PMMA implants showed potential for causing skull damage under current loading conditions. Additionally, PMMA and hydroxyapatite implants were prone to fracture. Despite these findings, none of the implants exceeded the limits for tensile and compressive stresses and strains on the brain. Zirconia-reinforced PMMA implants were also shown to reduce stresses and strains on the skull and brain compared to PMMA implants. Alumina and zirconia show promise as alternatives to titanium for the production of cranial implants. The use of alternative implant materials to titanium has the potential to enhance the success of cranial reconstruction by overcoming the limitations associated with titanium implants.
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  • 文章类型: Journal Article
    5轴计算机数控(CNC)微铣削的出色多功能性使其应用于为质量有限的样品量身定制的NMR微线圈原型(减少了开发时间和成本)。然而,5轴铣削过程中的振动会阻碍复杂3D体积微线圈的创建(即,螺线管和鞍形线圈)。为了解决这些限制,开发了一种高分辨率的NSCNCELARA四轴铣床,具有制造复杂的3D体积微线圈所需的额外精度。在研究用各种铜涂层电介质制成的谐振器的性能时,谐振器与聚(甲基丙烯酸甲酯)(PMMA)提供了最好的SNR/线形。因此,复杂的1.7mm微线圈设计由Cu涂覆的PMMA加工而成。与商业反向5mmNMR探针相比,研磨的6.4mm螺线管还提供了13C标记的西兰花种子的6.6倍总碳信号(证明了较大线圈设计的潜力)。然而,使用铜涂层PMMA棒制造<1.7mm的线圈具有挑战性,因为需要〜0.5mm的剩余PMMA来保持其结构完整性。为了制造更小的微线圈,螺线管和鞍形线圈(均为1毫米外径,使用安装在NSCNC5轴MiRA7L上的UV皮秒激光器从Cu涂覆的玻璃毛细管上蚀刻0.1mm厚的壁)。两个共振器都显示出优异的信号,并在13C标记的藻类提取物中鉴定出广泛的代谢物,而螺线管在两个co足类卵囊(总样品的〜4μg)上进一步测试。总之,灵活的原型复杂的微线圈在内部允许实验室定制微线圈特定的质量有限的样品,同时避免洁净室的成本。
    The excellent versatility of 5-axis computer numerical control (CNC) micromilling has led to its application for prototyping NMR microcoils tailored to mass-limited samples (reducing development time and cost). However, vibrations during 5-axis milling can hinder the creation of complex 3D volume microcoils (i.e., solenoids and saddle coils). To address these limitations, a high-resolution NSCNC ELARA 4-axis milling machine was developed with the extra precision required for making complex 3D volume microcoils. Upon investigating the performance of resonators made with various copper-coated dielectrics, resonators with poly(methyl methacrylate) (PMMA) provided the best SNR/line shape. Thus, complex 1.7 mm microcoil designs were machined from Cu-coated PMMA. A milled 6.4 mm solenoid also provided 6.6× the total carbon signal for a 13C-labeled broccoli seed compared to a commercial inverse 5 mm NMR probe (demonstrating potential for larger coil designs). However, the manufacture of coils <1.7 mm with copper-coated PMMA rods was challenging as ∼0.5 mm of remaining PMMA was needed to retain their structural integrity. To manufacture smaller microcoils, both a solenoid and saddle coil (both with 1 mm O.D., 0.1 mm thick walls) were etched from Cu-coated glass capillaries using a UV picosecond laser that was mounted onto an NSCNC 5-axis MiRA7L. Both resonators showed excellent signal and identified a wide range of metabolites in a 13C-labeled algae extract, while the solenoid was further tested on two copepod egg sacs (∼4 μg of total sample). In summary, the flexibility to prototype complex microcoils in-house allows laboratories to tailor microcoils to specific mass-limited samples while avoiding the costs of cleanrooms.
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  • 文章类型: Journal Article
    目的本研究旨在评估四种临时材料的颜色稳定性:聚甲基丙烯酸甲酯(DPI®Self-Cure),10-乙氧基化双酚A二甲基丙烯酸酯(Oratemp®C&B),双丙烯酸复合树脂(Systemp®C&B,IvoclarVivadent),和双丙烯酸复合材料(Systemp®C&B,IvoclarVivadent)与光固化复合材料(FusionFlo®LC)结合使用。材料和方法总共40个标本从建模蜡精心制作成圆盘,每个精确的2毫米厚和20毫米直径。四种临时材料被装入模具,每个材料组产生10个标本。混合和聚合后,标本被修剪和抛光。反射分光光度计用于基于CIELAB颜色空间系统的初始颜色评估。染色溶液,包括咖啡,塔塔绿茶,百事可乐,还有姜黄,准备模仿饮食剂。人工唾液,复制口腔条件,配制和灭菌。然后将样品在37°C下浸入各种溶液中15天。在第2天和第15天使用相同的分光光度计进行颜色测量,根据L*的变化计算色差(ΔE),a*,和b*值。结果发现DPI自愈(聚甲基丙烯酸甲酯)是颜色最稳定的临时修复材料,其次是Vivadent(双丙烯酸复合树脂),Oratemp(10-乙氧基化双酚A二甲基丙烯酸酯),和FusionFlo(光固化复合材料)。FusionFlo在第15天表现出最高的颜色变化。咖啡和绿茶显示出引起临时修复材料颜色变化的最大潜力。结论DPI自愈在临时材料中表现出最高的颜色稳定性,Vivadent和Oratemp紧随其后。绿茶和咖啡是最有效的染色剂,而百事可乐和姜黄引起较小的颜色变化。
    Aim This study aims to evaluate the color stability of four provisional materials: polymethyl methacrylate (DPI® Self-Cure), 10-ethoxylated bisphenol A dimethacrylate (Oratemp® C&B), bis-acryl composite resin (Systemp® C&B, Ivoclar Vivadent), and bis-acryl composite (Systemp® C&B, Ivoclar Vivadent) combined with light-cure composite (Fusion Flo® LC). Materials and methods A total of 40 specimens were meticulously crafted from modeling wax into discs, each precisely 2 mm thick and 20 mm in diameter. Four provisional materials were packed into molds, yielding 10 specimens for each material group. After mixing and polymerization, the specimens were trimmed and polished. Reflectance spectrophotometers were used for initial color assessments based on the CIELAB color space system. Staining solutions, including coffee, Tata Green Tea, Pepsi, and turmeric, were prepared to mimic dietary agents. Artificial saliva, replicating oral conditions, was formulated and sterilized. The specimens were then immersed in various solutions for 15 days at 37 °C. Color measurements were taken on days 2 and 15 using the same spectrophotometer, calculating color differences (ΔE) from changes in L*, a*, and b* values. Results DPI Self-Cure (polymethyl methacrylate) was found to be the most color-stable temporary restorative material, followed by Vivadent (bis-acryl composite resin), Oratemp (10-ethoxylated bisphenol A dimethacrylate), and Fusion Flo (light-cure composite). Fusion Flo exhibited the highest color change by the 15th day. Coffee and green tea demonstrated the greatest potential for causing color changes in the provisional restorative materials. Conclusion DPI Self-Cure exhibited the highest color stability among the provisional materials, with Vivadent and Oratemp following closely behind. Green tea and coffee were the most potent staining agents, while Pepsi and turmeric induced lesser color changes.
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  • 文章类型: Journal Article
    细胞疗法和基于人类干细胞的工程化组织创建涉及细胞分离,扩展,以及细胞在支架上的生长和分化。微生物感染可显著影响干细胞存活并增加植入失败的风险。为了防止这些事件,有必要开发具有抗菌性能的新材料,用于涂层支架表面以及医疗设备,和所有其他表面在高风险的污染。本章描述了获得用于涂覆惰性表面的抗菌共混物的策略(聚甲基丙烯酸甲酯,聚碳酸酯,碳纤维增强聚合物(CFRP))。特别是,描述了通过将聚合物树脂与两种抗菌添加剂混合并将这些共混物沉积在惰性表面上来制备抗菌共混物的方法。
    Cell therapy and engineered tissue creation based on the use of human stem cells involves cell isolation, expansion, and cell growth and differentiation on the scaffolds. Microbial infections dramatically can affect stem cell survival and increase the risk of implant failure. To prevent these events, it is necessary to develop new materials with antibacterial properties for coating scaffold surfaces as well as medical devices, and all other surfaces at high risk of contamination. This chapter describes strategies for obtaining antibacterial blends for coating inert surfaces (polymethylmethacrylate, polycarbonate, Carbon Fiber Reinforced Polymer (CFRP)). In particular, the procedures for preparing antibacterial blends by mixing polymer resins with two types of antibacterial additives and depositing these blends on inert surfaces are described.
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  • 文章类型: Journal Article
    背景:聚甲基丙烯酸甲酯(PMMA)骨水泥用于骨科和牙科以获得对骨骼的主要固定,但不能提供机械和生物学稳定的骨骼界面。因此,有很大的需求来改善PMMA骨水泥的性能以减少其临床使用限制并提高其成功率。最近的研究表明,向聚合物基材料中添加埃洛石纳米管(HNT)可以改善其机械和热特性。
    目的:研究的目的是评估抗压强度,抗弯强度,最高温度,和已与7重量%HNT填料手动混合的传统PMMA骨水泥的凝固时间。
    方法:将PMMA粉末和单体液体合并创建对照组,通过在液体混合之前将PMMA粉末与7重量%HNT填料混合来制备增强组。通过X射线荧光(XRF)对HNT填料进行化学表征。使用扫描电子显微镜(SEM)进行水泥的形态检查。对抗压强度进行了分析测量,抗弯强度,最高温度,和设定时间。利用独立样本t检验,对数据进行统计学评估以比较平均值(p<0.05).
    结果:研究结果表明,具有7wt%HNT填料的新型增强PMMA基骨水泥显示出更高的平均抗压强度值(93MPa)和更高的弯曲强度(72MPa)。最高温度值(34.8°C)低于常规PMMA骨水泥对照组,这是(76兆帕),(51MPa),和(40°C),分别为(P<0.05)。而对照组和改良组之间的凝固时间没有显着差异。
    结论:添加7wt%HNT的新型PMMA基骨水泥可有效用于骨科和牙科应用,因为它们有可能提高压缩和弯曲强度并降低最高温度。
    BACKGROUND: Polymethylmethacrylate (PMMA) bone cement is used in orthopedics and dentistry to get primary fixation to bone but doesn\'t provide a mechanically and biologically stable bone interface. Therefore, there was a great demand to improve the properties of the PMMA bone cement to reduce its clinical usage limitations and enhance its success rate. Recent studies demonstrated that the addition of halloysite nanotubes (HNTs) to a polymeric-based material can improve its mechanical and thermal characteristics.
    OBJECTIVE: The purpose of the study is to assess the compressive strength, flexural strength, maximum temperature, and setting time of traditional PMMA bone cements that have been manually blended with 7 wt% HNT fillers.
    METHODS: PMMA powder and monomer liquid were combined to create the control group, the reinforced group was made by mixing the PMMA powder with 7 wt% HNT fillers before liquid mixing. Chemical characterization of the HNT fillers was employed by X-ray fluorescence (XRF). The morphological examination of the cements was done using a scanning electron microscope (SEM). Analytical measurements were made for the compressive strength, flexural strength, maximum temperature, and setting time. Utilizing independent sample t-tests, the data was statistically assessed to compare mean values (p < 0.05).
    RESULTS: The findings demonstrated that the novel reinforced PMMA-based bone cement with 7 wt% HNT fillers showed higher mean compressive strength values (93 MPa) and higher flexural strength (72 MPa). and lower maximum temperature values (34.8 °C) than the conventional PMMA bone cement control group, which was (76 MPa), (51 MPa), and (40 °C), respectively (P < 0.05). While there was no significant difference in the setting time between the control and the modified groups.
    CONCLUSIONS: The novel PMMA-based bone cement with the addition of 7 wt% HNTs can effectively be used in orthopedic and dental applications, as they have the potential to enhance the compressive and flexural strength and reduce the maximum temperatures.
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  • 文章类型: Journal Article
    更昔洛韦(GCV)的连续血液透析滤过(CHDF)清除率(CLCHDF)的估算对于实现有效的治疗结果至关重要。这里,我们的目的是澄清渗滤的贡献,吸附,和血细胞比容水平在体外CHDF模型中的GCV的CLCHDF使用三个膜:聚丙烯腈和甲代烯丙基磺酸钠共聚物涂覆有聚乙烯亚胺(AN69ST);聚甲基丙烯酸甲酯(PMMA);和聚砜(PS)。以800、1500和3000mL/h的流出物流速(Qe)进行体外CHDF。初始GCV浓度为10μg/mL,而人血清白蛋白(HSA)的浓度为0或5g/dL。CLCHDF,渗滤率,并计算吸附率。使用具有0.5至100μg/mL的GCV的血液样品测定血细胞比容为0.1至0.5的GCV的全血与血浆比率(R)。体外CHDF实验使用AN69ST,PMMA,和PS膜显示,总CLCHDF值几乎与Qe相同,不受HSA浓度的影响。在所有条件下,渗滤率超过88.1±2.8%,而吸附率低于9.4±9.4%。R值为1.89±0.11,并且在所有血细胞比容水平和GCV浓度下相似。总之,渗滤主要有助于GCV的CLCHDF,而不是吸附。血细胞比容水平可能不会影响GCV的血浆和血液CLCHDF之间的关系,GCV的CLCHDF可以根据Qe和R来估计,至少在体外。
    Estimation of the continuous hemodiafiltration (CHDF) clearance (CLCHDF) of ganciclovir (GCV) is crucial for achieving efficient treatment outcomes. Here, we aimed to clarify the contribution of diafiltration, adsorption, and hematocrit level to the CLCHDF of GCV in an in vitro CHDF model using three membranes: polyacrylonitrile and sodium methallyl sulfonate copolymer coated with polyethylenimine (AN69ST); polymethylmethacrylate (PMMA); and polysulfone (PS). In vitro CHDF was performed with effluent flow rates (Qe) of 800, 1500, and 3000 mL/h. The initial GCV concentration was 10 µg/mL while that of human serum albumin (HSA) was 0 or 5 g/dL. The CLCHDF, diafiltration rates, and adsorption rates were calculated. The whole blood-to-plasma ratio (R) of GCV for a hematocrit of 0.1 to 0.5 was determined using blood samples with 0.5 to 100 µg/mL of GCV. The in vitro CHDF experiment using AN69ST, PMMA, and PS membranes showed that the total CLCHDF values were almost the same as the Qe and not influenced by the HSA concentration. The diafiltration rate exceeded 88.1 ± 2.8% while the adsorption rate was lower than 9.4 ± 9.4% in all conditions. The R value was 1.89 ± 0.11 and was similar at all hematocrit levels and GCV concentrations. In conclusion, diafiltration mainly contributes to the CLCHDF of GCV, rather than adsorption. Hematocrit levels might not affect the relationship between the plasma and blood CLCHDF of GCV, and the CLCHDF of GCV can be estimated from the Qe and R, at least in vitro.
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  • 文章类型: Journal Article
    光谱光子计数锥形束计算机断层扫描(CT)成像受到单个像素响应行为的挑战,这导致嘈杂的投影图像和随后的图像伪像环。现有的校正方法要么使用校准测量,如信号厚度校准(STC),或在不明确考虑像素响应的情况下对正弦图数据或扫描重建执行后处理环形伪影校正。这里,我们提出了一种新颖的后处理方法(数模转换器(DAC)移位),该方法使用平场图像明确地测量当前像素响应,然后校正投影数据。使用具有不同密度插入物的体模的光谱光子计数成像(Medipix3)的重复系列和碘K边缘成像来评估DAC移位方法。还将该方法与基于聚甲基丙烯酸甲酯(PMMA)的STC进行了比较。DAC移位方法被证明可以有效地校正单个像素响应,并且可以抵抗检测器的不稳定性;它导致均匀材料中CT数变化平均减少47.4%,范围为40.7-55.6%。相反,STC校正显示出不同的结果;CT数量变异平均减少13.7%,从43.7%的增长到45.5%的下降。在K边缘成像中,DAC移位提供更尖锐的衰减峰值和更均匀的CT值,预计将有利于碘浓度的量化。
    Spectral photon-counting cone-beam computed tomography (CT) imaging is challenged by individual pixel response behaviours, which lead to noisy projection images and subsequent image artefacts like rings. Existing methods to correct for this either use calibration measurements, like signal-to-thickness calibration (STC), or perform a post-processing ring artefact correction of sinogram data or scan reconstructions without taking the pixel response explicitly into account. Here, we present a novel post-processing method (digital-to-analogue converter (DAC)-shifting) which explicitly measures the current pixel response using flat-field images and subsequently corrects the projection data. The DAC-shifting method was evaluated using a repeat series of the spectral photon-counting imaging (Medipix3) of a phantom with different density inserts and iodine K-edge imaging. The method was also compared against polymethyl methacrylate (PMMA)-based STC. The DAC-shifting method was shown to be effective in correcting individual pixel responses and was robust against detector instability; it led to a 47.4% average reduction in CT-number variation in homogeneous materials, with a range of 40.7-55.6%. On the contrary, the STC correction showed varying results; a 13.7% average reduction in CT-number variation, ranging from a 43.7% increase to a 45.5% reduction. In K-edge imaging, DAC-shifting provides a sharper attenuation peak and more uniform CT values, which are expected to benefit iodine concentration quantifications.
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  • 文章类型: Journal Article
    提出了一种具有电纺多孔膜(PM)的模块化和3D分隔微流体系统,用于上皮化的芯片上器官系统。我们的新方法涉及使用静电纺丝将聚合物纳米纤维直接沉积到图案化的聚(甲基丙烯酸甲酯)(PMMA)基材上,导致微流控芯片内的集成PM。PM的原位沉积消除了对额外组装过程的需要。为了证明我们方法的高通量膜集成能力,我们成功地将纳米纤维沉积到具有复杂的微流体平面结构和扩展尺寸的各种芯片设计上。我们通过使用Caco-2细胞系生长上皮单层以研究药物渗透性来表征和测试完全PMMA芯片。对PMMA和聚苯乙烯(PS)制成的膜纤维的体积和表面性能进行了综合分析,以确定具有最佳细胞培养和药物转运应用性能的聚合物。基于PMMA的膜,PMMA/PVP比率为5:1,允许沿着排列的纳米纤维制造均匀的膜结构。通过调节膜的纤维直径和总厚度,我们可以调整膜的孔隙率为特定的细胞培养应用。PMMA-PVP纳米纤维表现出低的多分散指数值,表明单分散的纳米纤维和更均匀和均匀的纤维网络。两种类型的膜在中等灌注流速下都表现出优异的机械完整性。然而,PMMA-PVP组合物基于纤维直径和厚度提供具有可调节孔隙率的定制多孔结构。我们开发的平台可实现上皮屏障的动态体外建模,并可应用于药物运输和体外微生理系统。
    A modular and 3D compartmentalized microfluidic system with electrospun porous membranes (PMs) for epithelialized organ-on-a-chip systems is presented. Our novel approach involves direct deposition of polymer nanofibers onto a patterned poly(methyl methacrylate) (PMMA) substrate using electrospinning, resulting in an integrated PM within the microfluidic chip. The in situ deposition of the PM eliminates the need for additional assembly processes. To demonstrate the high throughput membrane integration capability of our approach, we successfully deposited nanofibers onto various chip designs with complex microfluidic planar structures and expanded dimensions. We characterized and tested the fully PMMA chip by growing an epithelial monolayer using the Caco-2 cell line to study drug permeability. A comprehensive analysis of the bulk and surface properties of the membrane\'s fibers made of PMMA and polystyrene (PS) was conducted to determine the polymer with the best performance for cell culture and drug transport applications. The PMMA-based membrane, with a PMMA/PVP ratio of 5:1, allowed for the fabrication of a uniform membrane structure along the aligned nanofibers. By modulating the fiber diameter and total thickness of the membrane, we could adjust the membrane\'s porosity for specific cell culture applications. The PMMA-PVP nanofibers exhibited a low polydispersity index value, indicating monodispersed nanofibers and a more homogeneous and uniform fiber network. Both types of membranes demonstrated excellent mechanical integrity under medium perfusion flow rates. However, the PMMA-PVP composition offered a tailored porous structure with modulable porosity based on the fiber diameter and thickness. Our developed platform enables dynamic in vitro modeling of the epithelial barrier and has applications in drug transport and in vitro microphysiological systems.
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