laser cleaning

  • 文章类型: Journal Article
    为提高Q390钢锈蚀层的激光清洗表面质量,提出了一种基于响应面方法和第二代非支配排序遗传算法(NSGA-II)确定最佳清洁参数的方法。它涉及构建输入变量(激光功率,清洗速度,扫描速度,和重复频率)和目标值(表面氧含量,除锈层去除率,和表面粗糙度)。分析了激光清洗工艺参数对清洗表面质量的影响,因此,NSGA-II用于确定最佳工艺参数。结果表明,最佳工艺参数为:激光功率为44.99W,清洁速度为174.01mm/min,扫描速度3852.03mm/s,和116kHz的重复频率。有了这些参数,表面腐蚀被有效去除,显露出鲜明的金属光泽,符合焊接前表面处理标准。
    To improve the laser cleaning surface quality of rust layers in Q390 steel, a method of determining the optimal cleaning parameters is proposed that is based on response surface methodology and the second-generation non-dominated sorting genetic algorithm (NSGA-II). It involves constructing a mathematical model of the input variables (laser power, cleaning speed, scanning speed, and repetition frequency) and the objective values (surface oxygen content, rust layer removal rate, and surface roughness). The effects of the laser cleaning process parameters on the cleaning surface quality were analyzed in our study, and accordingly, NSGA-II was used to determine the optimal process parameters. The results indicate that the optimal process parameters are as follows: a laser power of 44.99 W, cleaning speed of 174.01 mm/min, scanning speed of 3852.03 mm/s, and repetition frequency of 116 kHz. With these parameters, the surface corrosion is effectively removed, revealing a distinct metal luster and meeting the standard for surface treatment before welding.
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  • 文章类型: Journal Article
    在这项研究中,使用波长为1064nm,脉冲宽度为100ns的脉冲激光从2024铝合金表面去除油漆。通过实验研究,分析了激光参数对飞机蒙皮表面漆层去除效果的影响,以及激光处理后铝合金基体显微组织的演变过程。通过模拟探索了激光清洗的机理。结果表明,功率密度和扫描速度显着影响清洁质量。值得注意的是,重复频率有明显的损伤阈值和最佳清洁参数,功率密度为178.25MW/cm2,扫描速度为500mm/s,40kHz的重复频率被确定为实现所需清洁效果的主要最佳设置。热烧蚀和热振动被确定为清洁的主要机制。此外,激光加工引起的表面位错和集中应力,伴随着晶粒细化,在铝基板上。
    In this study, a pulsed laser operating at a wavelength of 1064 nm and with a pulse width of 100 ns was utilized for the removal of paint from the surface of a 2024 aluminum alloy. The experimental investigation was conducted to analyze the influence of laser parameters on the efficacy of paint layer removal from the aircraft skin\'s surface and the subsequent evolution in the microstructure of the laser-treated aluminum alloy substrate. The mechanism underlying laser cleaning was explored through simulation. The findings revealed that power density and scanning speed significantly affected the quality of cleaning. Notably, there were discernible damage thresholds and optimal cleaning parameters in repetitive frequency, with a power density of 178.25 MW/cm2, scanning speed of 500 mm/s, and repetitive frequency of 40 kHz identified as the primary optimal settings for achieving the desired cleaning effect. Thermal ablation and thermal vibration were identified as the principal mechanisms of cleaning. Moreover, laser processing induced surface dislocations and concentrated stress, accompanied by grain refinement, on the aluminum substrate.
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  • 文章类型: Journal Article
    激光表面清洁是一种有前途的表面清洁技术,由于其众多的好处,包括它的非接触行为,易于控制,高精度,不会产生二次废物。然而,它不能防止激光清洁过程中空气中的纳米颗粒排放。因此,分析了激光清洗参数对机载纳米粒子生成的影响,以设计潜在的修复方法。在这项研究中,研究了304L不锈钢表面激光清洗过程中释放的纳米颗粒。进行了电低压撞击器分析和电子显微镜检查,以确定激光参数如何影响发射的纳米颗粒的大小和数量。基于这些发现,研究了使用高效微粒空气过滤器过滤排放的纳米颗粒的可行性。
    Laser surface cleaning is a promising surface-cleaning technique owing to its numerous benefits, including its noncontact behavior, ease of control, high precision, and no secondary waste generation. However, it cannot prevent airborne nanoparticle emissions during the laser cleaning process. Therefore, the effects of laser-cleaning parameters on airborne nanoparticle generation are analyzed to design potential remediation methods. In this study, the nanoparticles released during the laser cleaning of corroded 304L stainless steel surfaces were investigated. Electrical low-pressure impactor analysis and electron microscopy were conducted to determine how laser parameters influenced the size and amount of emitted nanoparticles. Based on these findings, the feasibility of the filtering emitted nanoparticles using high-efficiency particulate air filters was examined.
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  • 文章类型: Journal Article
    在这项研究中,使用不同的工艺参数对八个不同的涂漆不锈钢304L试样进行了激光清洗,如激光功率,扫描速度,以及重复的次数。采用激光诱导击穿光谱(LIBS)作为激光清洗的监测工具。具有相似化学组成的LIBS光谱的鉴定是具有挑战性的。开发了一种基于卷积神经网络(CNN)的深度学习方法,用于准确,快速地分析LIBS光谱。通过应用LIBS耦合CNN方法,激光清洗标本的CNN模型分类准确率为94.55%。此外,LIBS光谱分析时间为0.09s。结果验证了使用LIBS耦合CNN方法作为激光清洁过程的在线工具的可能性。
    In this study, eight different painted stainless steel 304L specimens were laser-cleaned using different process parameters, such as laser power, scan speed, and the number of repetitions. Laser-induced breakdown spectroscopy (LIBS) was adopted as the monitoring tool for laser cleaning. Identification of LIBS spectra with similar chemical compositions is challenging. A convolutional neural network (CNN)-based deep learning method was developed for accurate and rapid analysis of LIBS spectra. By applying the LIBS-coupled CNN method, the classification CNN model accuracy of laser-cleaned specimens was 94.55%. Moreover, the LIBS spectrum analysis time was 0.09 s. The results verified the possibility of using the LIBS-coupled CNN method as an in-line tool for the laser cleaning process.
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  • 文章类型: Journal Article
    纳秒激光清洗有效去除轨道交通用铝车身零件表面的氧化膜和污垢,以及改善表面性能。详细研究了不同扫描频率和清洗速度下激光清洗对焊缝质量的影响。研究了焊后激光清洗对焊缝质量的影响。在不同参数的激光清洗后,表面氧含量降低,表面粗糙度和表面硬度增加。表面氧含量的变化与能量密度和斑点密度有关。在150W时获得最低的氧含量,100赫兹和0.8米/分钟。激光产生的陨石坑改变了表面形态并改善了表面粗糙度。焊接接头的力学性能略有改善,这与孔隙率的降低有关。激光清洗焊缝的最小孔隙率为0.021%。该工作为铝合金的纳秒激光清洗及其焊接性能提供了新思路。
    Nanosecond laser cleaning effectively removes oxide film and dirt from the surface of aluminum body parts for rail transit, as well as improving surface properties. The effect of laser cleaning on the quality of weld was studied in detail for different scanning frequencies and cleaning speeds. The effect of post-weld laser cleaning on weld quality was investigated. After laser cleaning at different parameters, the surface oxygen content was decreased and the surface roughness and surface hardness were increased. Variation of surface oxygen content was related to energy density and spot density. The lowest oxygen content was obtained at 150 W, 100 Hz and 0.8 m/min. Laser-generated craters changed surface morphology and improved surface roughness. The mechanical properties of the welded joints were slightly improved, which relates to a decrease in porosity. The minimum porosity of the laser-cleaned weld was 0.021%. This work provides new ideas for the nanosecond laser cleaning of aluminum alloy and its welding properties.
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  • 文章类型: Journal Article
    工程机械的零件在工作过程中迅速产生生锈的氧化物,严重影响其使用寿命和安全。如何有效地去除氧化物而不破坏基体表面是一个至关重要的问题。本文分析了影响材料温度场分布的关键激光参数,这决定了不同氧化物的烧蚀深度,采用中心复合实验设计方法,以激光清洗前后Fe2O3和Fe3O4的表面烧蚀深度为响应变量,借助ComsolMultiphysics软件,建立了单次去除量的预测模型。结果表明,消融深度与峰值功率密度呈正相关,与扫描速度呈负相关。在这个过程中,实验结果表明,该预测模型是自然有效的。层状腐蚀氧化物的激光逐步清洗流程可为工程机械的激光清洗提供理论指导。
    The parts of engineering machinery quickly generate rusty oxides in the working process, which seriously affects their service life and safety. How to remove oxides efficiently without damaging the surface of the matrix is a crucial problem. This paper analyzes the critical laser parameters that affect the distribution of material temperature field, which determines the ablation depth of different oxides, by using the central composite experimental design method and taking the surface-ablation depth of Fe2O3 and Fe3O4 before and after laser cleaning as response variables to establish the prediction model of single removal volume with the help of Comsol Multiphysics software. The results show a positive correlation between ablation depth and peak power density and a negative correlation with scanning speed. In this process, the experimental results show that the prediction model is natural and effective. A flow chart of laser stepwise cleaning of layered corroded oxides can provide theoretical guidance for the laser cleaning of engineering machinery.
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  • 文章类型: Journal Article
    在工程领域,表面计量是一个有价值的工具编码的国际标准,使小尺度的表面特征的定量研究。然而,它不被认为是文化遗产领域的资源。出于这一事实,在这项工作中,我们证明了基于扫描锥镜全息术的表面计量学的用途和实用性,用于监测TintorettoSt.Martial在圣徒彼得和保罗的荣耀中对威尼斯杰作的治疗。我们在实验过程中对绘画微观纹理进行了原位和过程中的监测,创新的激光化学处理,并且我们基于ISO区域场参数进行了统计分析。通过振幅的互补使用进行宽带内粗糙度分析,空间,和混合参数证实了整个处理对绘画表面形貌的非侵入性,让我们有机会在遗产科学的真实案例中回顾和批判性地讨论这些参数的使用。
    In the field of engineering, surface metrology is a valuable tool codified by international standards that enables the quantitative study of small-scale surface features. However, it is not recognized as a resource in the field of cultural heritage. Motivated by this fact, in this work, we demonstrate the use and the usefulness of surface metrology based on scanning conoscopic holography for monitoring treatments on the Venetian masterpiece by Tintoretto St. Martial in Glory with the Saints Peter and Paul. We carried out in situ and in-process monitoring of the painting microtexture during an experimental, innovative laser-chemical treatment, and we performed a statistical analysis based on ISO areal field parameters. A wide and in-band roughness analysis through the complementary use of amplitude, spatial, and hybrid parameters confirmed the noninvasive nature of the whole treatment on the painting surface topography, giving us the chance to review and critically discuss the use of these parameters in a real case in heritage science.
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  • 文章类型: Journal Article
    黑色硅,由于其光学特性,这是一种有吸引力的材料,主要通过在SF6气氛中激光诱导来制备。考虑到SF6气体对环境和人体健康的影响,在这里我们提出一个有效的,经济,和绿色方法来处理大规模的黑硅。在0.3-2.5µm的波长范围内,在适当的工艺参数下,通过激光诱导,空气的作用可以代替SF6气体对黑硅进行纹理化。然后,以扩展其出色的光捕获状态的工作窗口,引入激光等离子体冲击波清洗以消除沉积并改善结构和形貌。结果表明,微纳米结构变得更高,密度更大,随着清洁时间的增加和清洁速度的恶化,这补偿了环境SF6中S原子的作用。此外,使用我们的方法实现了在0.3-15µm波长范围内超过85%的吸收率。还讨论了相邻行之间的扫描间距对大规模黑硅的影响。我们的方法实现了从可见光到中红外在空气中制造的大型黑硅的超高吸收率,这在光电器件领域具有重要意义。
    Black silicon, which is an attractive material due to its optical properties, is prepared mainly by laser inducing in an SF6 atmosphere. Considering the effect of SF6 gas on the environment and human health, here we propose an efficient, economical, and green approach to process large-scale black silicon. In the wavelength range of 0.3-2.5 µm, the role of air could replace SF6 gas to texture black silicon by laser inducing with appropriate processing parameters. Then, to extend the working window of its excellent light-trapping status, laser-plasma shockwave cleaning was introduced to eliminate the deposition and improve the structures and morphology. The results revealed that the micro-nano structures became higher, denser, and more uniform with increasing cleaning times and deteriorating cleaning velocity, which compensated for the role of S atoms from the ambient SF6. Moreover, absorptance above 85% in the wavelength range of 0.3-15 µm was realized using our method. The effect of scanning pitch between adjacent rows on large-scale black silicon was also discussed. Our method realized the ultrahigh absorptance of large-scale black silicon fabricated in air from visible to mid-infrared, which is of significance in the field of optoelectronic devices.
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  • 文章类型: Journal Article
    激光除漆技术的明显优势使其成为传统除漆方法的可行替代方案。红外纳秒激光用于去除车身油漆。微观结构,composition,表面粗糙度,分析了样品的硬度和烧蚀产物。激光散焦距离和环境大气(环境空气,压缩空气和惰性气氛)对基材损伤和油漆去除效果进行了探索,并对相关机理进行了探讨。散焦不仅改变了激光光斑的通量,而且增加了光斑直径。散焦激光除漆对油漆和基材的影响是由这两个因素的叠加造成的。结果表明,散焦距离为+4mm的激光在惰性气氛中有效去除油漆,对基材的不利影响最小。基板表面的C元素和有机组分的含量最低,其表面粗糙度和硬度非常接近未涂覆的基材。集中激光在环境空气中去除油漆对基材造成了最严重的损害。其表面显微硬度增加了11HV,影响深度达到37µm。无辅助气体激光除漆的机理是激光等离子体效应的叠加,激光气化效应和热应力效应。在开放气氛中(压缩空气和惰性气氛),激光除漆的机理是激光气化效应和热应力效应。该研究可为低/无损伤激光脱漆技术的大规模工业应用提供实践参考和理论依据。
    The obvious advantages of laser paint removal technology make it a viable alternative to traditional paint removal methods. Infrared nanosecond laser was used to remove paint from car body. The microstructure, composition, surface roughness, hardness and ablative products of the samples were analyzed. The effect of the process combination of laser defocus distance and ambient atmosphere (ambient air, compressed air and inert atmosphere) on the substrate damage and the paint removal effectiveness was explored, and the related mechanism was discussed. Defocus not only changed the fluence of laser spot but also increased the spot diameter. The effect of defocused laser paint removal on the paint and substrate was caused by the superposition of these two factors. The results show that the laser with defocus distance of +4 mm effectively removed the paint in inert atmosphere and has the least adverse effect on the substrate. The content of C element and organic components on the substrate surface was the lowest, and its surface roughness and hardness was very close to the uncoated substrate. Focused laser paint removal in ambient air caused the most serious damage to the substrate. Its surface microhardness increased by 11 HV, and the influence depth reached 37 µm. The mechanism of laser paint removal without auxiliary gas is the superposition of laser plasma effect, laser gasification effect and thermal stress effect. In open atmosphere (compressed air and inert atmosphere), the mechanism of laser paint removal is laser gasification effect and thermal stress effect. This research can provide practical references and theoretical basis for the large-scale industrial application of low/non-damage laser paint removal technology.
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  • 文章类型: Journal Article
    石榴石型电解质Li6.4La3Zr1.4Ta0.6O12(LLZTO)以其高离子电导率和对Li阳极的优异稳定性而被广泛研究。然而,石榴石电解质对空气中的CO2和H2O敏感,形成Li2CO3绝缘层,导致与Li阳极的润湿性差,这阻碍了它的实际应用。在这里,我们介绍了一种简单的方法,通过激光清洗有效地减少石榴石电解质表面的Li2CO3层,使石榴石表面具有亲锂性。所得的Li/石榴石界面电阻在30°C时降低到76.4Ω·cm2,在80°C时降低到3.1Ω·cm2。组装的Li对称电池与激光处理的电解质在0.1和0.2mA·cm-2下在80°C下稳定循环300小时。与复合LiFePO4阴极和Li阳极耦合的固态电池在超过100次循环中表现出稳定的长期循环性能,容量保持率为84.8%。这项工作提供了一种新颖的方法,以减少表面惰性层,并通过高效的激光清洗工艺使石榴石电解质显示固有的亲锂性,这有助于解决基于石榴石的固态电池应用的挑战。
    The garnet-type electrolyte Li6.4La3Zr1.4Ta0.6O12 (LLZTO) has been widely researched for its high ionic conductivity and excellent stability against the Li anode. However, the garnet electrolyte is susceptible to CO2 and H2O in air to form a Li2CO3 insulating layer leading to poor wettability with the Li anode, which hinders its practical application. Herein, we introduced a simple method to effectively reduce the Li2CO3 layer on the garnet electrolyte surface by laser cleaning and made the garnet surface back with lithiophilicity. The resulting Li/garnet interfacial resistance decreased to 76.4 Ω·cm2 at 30 °C and 3.1 Ω·cm2 at 80 °C. The assembled Li symmetric cell with the as-laser-treated electrolyte steadily cycled for 300 h under 0.1 and 0.2 mA·cm-2 at 80 °C. The solid-state battery coupled with the composite LiFePO4 cathode and the Li anode exhibited stable long-term cycling performance for over 100 cycles with a capacity retention of 84.8%. This work provided a novel method to reduce the surface inert layer and make the garnet electrolyte reveal the intrinsic lithiophilicity by laser cleaning process with high efficiency, which helped address the challenges for the application of garnet-based solid-state batteries.
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