drying kinetics

干燥动力学
  • 文章类型: Journal Article
    这项研究的目的是评估各种干燥方法的影响:冷冻干燥,真空干燥,对流干燥,和微波功率为50W和100W的对流微波干燥,随着过程温度(40°C,60°C,和80°C),关于干燥动力学,选定的干芹菜茎的理化性质,和他们的可磨性。采用Page模型以数学方式描述整个测量范围内的干燥动力学。与其他方法相比,对流微波干燥显着缩短了干燥时间。在40°C的冷冻干燥中观察到最长的干燥持续时间。通过在40°C下冷冻干燥获得的产品显示出最小的颜色坐标变化,抗氧化能力最高,以及叶绿素和总类胡萝卜素的最大保留。在特定温度下,与冷冻干燥相比,真空干燥获得的产品质量略低。在微波功率为100W的对流微波干燥中观察到干燥产品的物理化学性质的最实质性变化。所选择的干燥方法对研磨的能耗有显著影响。平均粒径,和干燥芹菜茎的研磨能指数;这些参数随着干燥温度的升高而恶化。在40°C下使用冷冻干燥获得具有最佳质量特性和崩解参数的产品。
    The objective of this study was to evaluate the impact of various drying methods: freeze drying, vacuum drying, convection drying, and convection-microwave drying at microwave powers of 50 W and 100 W, along with process temperatures (40 °C, 60 °C, and 80 °C), on the drying kinetics, selected physicochemical properties of dried celery stems, and their grindability. The Page model was employed to mathematically describe the drying kinetics across the entire measurement range. Convection-microwave drying significantly reduced the drying time compared to the other methods. The longest drying duration was observed with freeze drying at 40 °C. The product obtained through freeze drying at 40 °C exhibited the least alteration in color coordinates, the highest antioxidant capacity, and the greatest retention of chlorophylls and total carotenoids. At a specific temperature, the quality of the product obtained from vacuum drying was slightly lower compared to that from freeze drying. The most substantial changes in the physicochemical properties of the dried product were observed with convection-microwave drying at a microwave power of 100 W. The drying method selected had a significant impact on the energy consumption of grinding, average particle size, and the grinding energy index of the dried celery stems; these parameters worsened as the drying temperature increased. The product with the best quality characteristics and disintegration parameters was achieved using freeze drying at 40 °C.
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  • 文章类型: Journal Article
    本研究旨在评估橙片的热空气辅助射频干燥(HA-RFD),以评估生产高质量干橙片的可能性,并克服干燥时间长和能耗高的问题。评估了电极距离(60、70和80mm)和切片数量(1-3个切片;每个切片4mm厚)对橙色切片HA-RFD的影响。挑取总厚度为12mm且电极间隙为70mm的三层橙片以在最短的时间内干燥橙片。将用HA-RFD干燥的橙片的质量与HA干燥(HAD)和冷冻干燥(FD)样品的质量进行比较。与HAD相比,HA-RFD使橙色切片的干燥时间减少了67%(从1170到390分钟)。总酚含量(TPC),总黄酮含量(TFC),抗氧化活性,和颜色值受到干燥技术的影响。HA-RFD显示较高的TPC,TFC,和抗氧化活性比HAD。FD样品显示最高的TPC(928mgGAE/100gdw),TFC(200毫克芦丁/100克dw),抗氧化活性(67.58%)。此外,与HAD和FD样品相比,用HA-RFD干燥的样品导致最小的颜色变化。关于维生素C,FD样品是最好的,其次是HA-RFD和HAD,分别。考虑到最终产品质量,以及干燥技术的特点,特别是干燥时间和干燥速率,HA-RFD被证明是用于生产干橙片的HAD的替代技术。实际应用:HA-RFD首次作为替代技术用于干燥橙片。将通过HA-RFD干燥的橙色样品的质量与通过HAD和FD干燥的样品进行比较。结果表明,考虑到干燥特性和最终产品质量,HA-RFD技术是干燥橙片的良好方法。
    This research aimed to assess the hot air-assisted radio frequency drying (HA-RFD) of orange slices to evaluate the possibility of producing high-quality dried orange slices and overcome the problem of the long drying time and the high energy consumption. The effect of electrode distance (60, 70, and 80 mm) and number of slices (1-3 slices; 4 mm thickness per slice) on the HA-RFD of orange slices was evaluated. Orange slices in three layers with a total thickness of 12 mm and an electrode gap of 70 mm were picked to dry the orange slices in the shortest time. The quality of orange slices dried with HA-RFD was compared with those of HA-dried (HAD) and freeze-dried (FD) samples. HA-RFD allowed a 67% decrease in the time of drying of the orange slices (from 1170 to 390 min) when compared to HAD. Total phenolic content (TPC), total flavonoid content (TFC), antioxidant activity, and color values were affected by the drying technique. HA-RFD showed higher TPC, TFC, and antioxidant activity than HAD. The FD samples showed the highest TPC (928 mg GAE/100 g dw), TFC (200 mg rutin/100 g dw), and antioxidant activity (67.58%). Moreover, the samples dried with HA-RFD resulted in the least color change in comparison to HAD and FD samples. Regarding vitamin C, FD samples were the best, followed by HA-RFD and HAD, respectively. Considering the final product quality, and the characteristics of drying techniques, especially drying time and drying rate, HA-RFD proved to be an alternative technique to the HAD for producing dried orange slices. PRACTICAL APPLICATION: HA-RFD was applied for the first time as an alternative technology to dry orange slices. The quality of orange samples dried by HA-RFD was compared with samples that dried by HAD and FD. The results indicated that the HA-RFD technique is a good method to dry orange slices by considering the drying characteristics and the final product quality.
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  • 文章类型: Journal Article
    冷冻干燥是食品工业中用于延长产品保质期的常用方法。然而,这个过程仍然耗费时间和精力。虽然较高的货架温度加速了这一过程,它们也有产品损坏的风险。产品的微观结构,影响热量和质量传输,是一个关键因素。本研究旨在了解三维(3D)结构参数(孔径、形状和方向)对局部一级冷冻干燥动力学的影响。使用麦芽糊精溶液(c1=0.05,c2=0.15和c3=0.3w/w)在不同的货架温度(T1=-11,T2=-15和T3=-33°C)下进行冷冻干燥实验。冷冻干燥阶段允许在4D-X射线计算机断层扫描(XCT)内对过程进行原位可视化。研究结果表明,详细了解微观结构对于优化冷冻干燥过程中的升华时间至关重要。结果表明,对于纵向孔,方向是一个至关重要的参数。
    Freeze-drying is a commonly employed method in the food industry to extend shelf life of products. However, this process remains time and energy consuming. While higher shelf temperatures accelerate the process, they also pose the risk of product damage. The microstructure of the product, influencing heat and mass transport, is a critical factor. This study aims to understand the impact of 3-dimensional (3D) structural parameters (pore size, shape and orientation) on local primary freeze-drying kinetics. Freeze-drying experiments were conducted with maltodextrin solutions (c1 = 0.05, c2 = 0.15 and c3 = 0.3 w/w) at different shelf temperatures (T1 = -11, T2 = -15 and T3 = -33 °C) with the use of a freeze-drying stage that allows in-situ visualization of the process inside a 4D-X-Ray computed tomography (XCT). The findings show the importance of understanding the microstructure in detail to optimize the sublimation time during the freeze-drying process. It is shown that for longitudinal pores, the orientation is a crucial parameter.
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  • 文章类型: Journal Article
    预处理和不同脱水温度对干燥动力学的影响,能源消耗,研究了山药片的质量属性。在四个温度(50、60、70和80°C)和2.0m/s空气速度下使用对流烘箱干燥器进行脱水。对山药片进行热烫预处理条件(1、2、3、4和5分钟),柠檬酸(1%和5%),和抗坏血酸(1%和5%)溶液,未处理的山药片样品作为对照。进一步评估脱水山药片的质地和颜色性质。与50、60和70°C的较低温度相比,在80°C的较高温度下的干燥速率更快。基于最高R2值(0.995-0.999),建立了渐近模型,作为预测预处理过的山药片水分分布的合适的描述性模型。最低χ2值(4.422-18.498),和均方根误差(RMSE)值(2.103-4.30)。预处理和干燥温度对脱水山药片的硬度和颜色具有显著(p<0.05)影响。与其他预处理的样品相比,在4分钟下的烫印产生具有最优选的质地(硬度:81.3N)和干燥后颜色值(71.07%)的亮度(L*)的山药片。对于50°C下的5%柠檬酸样品和80°C下的所有预处理样品,预处理样品的有效水分扩散率值分别在5.17294×10-9m2/s至1.10143×10-8m2/s的范围内。研究的一般结果表明,作为一种经济有效的干燥方法,能耗最少,为43.68kWh。此外,热烫4分钟,5%柠檬酸,根据较低的能量消耗率和改善的感官特性,发现80°C下的1%抗坏血酸是预处理山药片的最佳条件,因此归因于干燥山药片的质量。
    The influence of pre-treatments and different dehydrating temperatures on the drying dynamics, energy consumption, and quality attribute of yam chips was studied. Dehydration was executed employing a convectional oven dryer under four temperatures (50, 60, 70, and 80 °C) and 2.0 m/s air velocity. Yam chips were subjected to pre-treatment conditions of blanching (for 1, 2, 3, 4, and 5 min), citric acid (1 and 5 %), and ascorbic acid (1 and 5 %) solutions whereas, untreated yam chips samples served as the control. Dehydrated yam chips were further assessed for textural and colour properties. The drying rate was found to be faster at a higher temperature of 80 °C compared to lower temperatures of 50, 60, and 70 °C. The asymptotic model was established to be the suitable descriptive model for predicting moisture profile in the pre-treated yam chips based on highest R2 values (0.995-0.999), lowest χ2 values (4.422-18.498), and the root mean square error (RMSE) values (2.103-4.30). Pre-treatment and drying temperature had a significant (p < 0.05) impact on the hardness and colour of dehydrated yam chips. Blanching at 4 min yielded yam chips with most preferred texture (hardness: 81.3 N) and lightness (L*) in colour values (71.07 %) after drying compared to other pre-treated samples. The effective moisture diffusivity values of the pre-treated samples were in the range of 5.17294 × 10-9m2/s to 1.10143 × 10-8m2/s for 5 % citric acid samples at 50 °C and all pre-treated samples at 80 °C respectively. The general findings of the study indicated a least energy usage of 43.68 kWh as a cost-effective method of drying. Also, 4 min blanching, 5 % citric acid, and 1 % ascorbic acid at 80 °C were found to be the optimum conditions for pre-treating yam chips based on lower energy level consumption rates and improved sensory properties thus attributing to the quality of the dried yam chips.
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  • 文章类型: Journal Article
    本研究旨在最大限度地提高牡丹皮采后品质,降低能耗。本研究采用射频真空(RFV)技术对牡丹皮进行脱水,考察不同干燥温度对牡丹皮的影响,板间距,和真空度对干燥动力学的影响,物理化学质量,牡丹皮的微观结构。结果表明,与热风干燥相比,RFV干燥使牡丹皮的脱水时间缩短了10.71-28.57%,干燥速率提高了15.79-54.39%。最佳色泽(ΔE=6.08±0.28,BI=26.97±0.98),多糖保留率相对较高,总酚类物质,总黄酮,抗氧化性能,丹皮,没食子酸,芍药苷,在50°C的干燥温度下,在牡丹皮的干燥产品中观察到苯甲酰芍药苷含量,间距为90毫米,和0.025MPa的真空。分析微观结构,研究发现,RFV干燥可以有效抑制细胞结构的收缩和塌陷,样品内部出现规则和松散的蜂窝状孔隙结构,这有助于内部水分的快速迁移。本研究可为优质牡丹皮工业化加工方法的选择和应用提供理论参考依据。
    This study aims to maximize the post-harvest quality of Moutan Cortex and reduce energy consumption. Radio frequency vacuum (RFV) technology was used to dehydrate Moutan Cortex in this study to investigate the effects of different drying temperatures, plate spacing, and vacuum degree on the drying kinetics, physicochemical quality, and microstructure of Moutan Cortex. The results showed that RFV drying shortened the dehydration time of the Moutan Cortex by 10.71-28.57% and increased the drying rate by 15.79-54.39% compared to hot-air drying. The best color (∆E = 6.08 ± 0.28, BI = 26.97 ± 0.98) and relatively high retention of polysaccharides, total phenolics, total flavonoids, antioxidant properties, paeonol, gallic acid, paeoniflorin, and benzoylpaeoniflorin contents were observed in the dried products of Moutan Cortex at a drying temperature of 50 °C, spacing of 90 mm, and vacuum of 0.025 MPa. Analyzing the microstructure, it was found that RFV drying could effectively inhibit the shrinkage and collapse of the cellular structure, and a regular and loose honeycomb pore structure appeared inside the samples, which contributed to the rapid migration of the internal moisture. This study can provide a theoretical reference basis for the selection and application of industrialized processing methods of high-quality Moutan Cortex.
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  • 文章类型: Journal Article
    干燥,作为生产风干牛肉的关键一步,对最终产品的质量有直接影响。创新,在这项研究中,建立了一个包含接触超声(CU)和红外辐射(IR)作为热风干燥(HAD)框架内辅助措施的复合系统,以及这些技术对干燥动力学的影响,蛋白质变性,并对风干牛肉的水分转化进行了研究。与HAD治疗相比,集成的CU和IR(CU-IRD)系统在热量和水分传输效率方面显着增强,从而节省36.84%的时间支出,并且有利地有助于改善最终产品的水分分布。这主要归因于IR热效应引起的肌球蛋白变性和CU海绵效应产生的微通道,从而增加T2弛豫时间和游离水的比例。总之,复合体系解决了表面硬化问题,使风干牛肉的硬度和咀嚼性分别降低了40.42%和45.25%,但不可避免地增加了41.60%的能源负担。
    Drying, as a critical step in the production of air-dried beef, has a direct impact on the quality of the final product. Innovatively, a composite system incorporating contact ultrasound (CU) and infrared radiation (IR) as auxiliary measures within a hot air drying (HAD) framework was built in this research, and the effects of these techniques on the drying kinetics, protein denaturation, and moisture transformation of air-dried beef were investigated. In comparison to HAD treatment, the integrated CU and IR (CU-IRD) system displayed marked enhancements in heat and moisture transport efficiency, thereby saving 36.84% of time expenditure and contributing favorably to the improved moisture distribution of the end-product. This was mainly ascribed to the denaturation of myosin induced by IR thermal effect and the micro-channel produced by CU sponge effect, thus increasing T2 relaxation time and the proportion of free water. In conclusion, the composite system solved the problem of surface hardening and reduces hardness and chewiness of air-dried beef by 40.42% and 45.25% respectively, but inevitably increased the energy burden by 41.60%.
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  • 文章类型: Journal Article
    罗勒(罗勒圣殿)叶,通常被称为圣罗勒,由于其丰富的植物化学物质含量,具有各种健康益处。然而,新鲜的罗勒叶面临着与易腐性和短保质期相关的挑战。本研究探索了食用涂层的使用,特别是壳聚糖,延长罗勒叶的保质期。然后使用微波辅助干燥(MAD)方法干燥具有壳聚糖涂层的罗勒叶,微波功率变化(136、264、440和616W),罗勒叶的质量(5、10和15克),和壳聚糖浓度(0、2.5和5%)。本研究的目的是分析颜色,有效水分扩散系数,和干燥动力学。使用了五个数学模型和七个误差函数。Avhad和Marchetti模型被认为是描述具有壳聚糖涂层的罗勒叶干燥动力学的最合适模型。Deff值随着罗勒叶质量的减少而增加,降低壳聚糖浓度,增加微波功率。Deff值范围为0.001至0.002m2/s。罗勒叶的厚度也在Deff值的波动中起作用。通过5%浓度的壳聚糖获得最高的ΔE值。壳聚糖涂层,特别是在浓度为2.5%时,显示变色表明更好地保存了罗勒叶的原始颜色。总之,这项研究表明,壳聚糖涂层和MAD是延长罗勒叶保质期的有效策略,可以为未来在叶干燥或薄层干燥过程中的应用提供有价值的见解。
    Basil (Ocimum sanctum) leaves, commonly known as holy basil, have various health benefits due to their rich phytochemical content. However, fresh basil leaves face challenges related to their perishability and short shelf life. This study explores the use of edible coating, specifically chitosan, to extend the shelf life of basil leaves. Then basil leaves with chitosan coating were dried using microwave-assisted drying (MAD) method with variations of microwave power (136, 264, 440, and 616 W), mass of basil leaves (5, 10, and 15 g), and chitosan concentration (0, 2.5, and 5 %). The purpose of this study is to analyze the color, effective moisture diffusivity, and drying kinetics. Five mathematical models and seven error functions were used. The Avhad and Marchetti Model was identified as the most suitable model to describe the drying kinetics of basil leaves with chitosan coating. The Deff value increased with decreasing mass of basil leaves, decreasing chitosan concentration, and increasing microwave power. Deff values ranged from 0.001 to 0.002 m2/s. The thickness of the basil leaves also played a role in the fluctuation of Deff values. The highest ΔE value was obtained by 5 % concentration of chitosan. The chitosan coating, especially at a concentration of 2.5 %, showed discoloration indicating better preservation of the original color of basil leaves. In conclusion, this study shows that chitosan coating and MAD are effective strategies to extend the shelf life of basil leaves and can provide valuable insights for future applications in leaf drying or thin layer drying processes.
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  • 文章类型: Journal Article
    这项研究调查了微波辅助热风干燥(MAHD)对玉米干燥过程的有效性,水迁移,介电性能,微观结构,和质量属性。该研究将MAHD与常规热风干燥(HAD)进行了比较,采用各种微波功率(1.2-3.6kW)和热空气温度(35-55°C)。结果表明,与HAD相比,MAHD显著减少干燥时间(30.95-64.29%)。二项模型准确地描述了玉米的干燥动力学。微波促进了玉米内部水分的转化和更均匀的分布,通过LF-NMR/MRI观察。此外,MAHD能有效保存颜色和类胡萝卜素,同时降低脂肪酸度,表明更好的质量保留。微观结构分析表明,MAHD增加了玉米的微孔和裂缝,这与观察到的干燥效率的提高有关。这些发现强调了MAHD作为干燥玉米的优越方法的潜力,在减少干燥时间和提高质量保存方面提供的好处。
    This study investigates the effectiveness of microwave-assisted hot air drying (MAHD) on corn drying process, water migration, dielectric properties, microstructure, and quality attributes. The research compares MAHD with conventional hot air drying (HAD), employing various microwave powers (1.2-3.6 kW) and hot air temperatures (35-55 °C). The results demonstrate that MAHD significantly reduces the drying time (by 30.95-64.29%) compared to HAD. Two-term model accurately describes the drying kinetics of corn. Microwave facilitated the transformation and more uniform distribution of water within the corn, observed through LF-NMR/MRI. Additionally, MAHD was effective in preserving the color and carotenoids, while reducing fat acidity, indicating better quality retention. Microstructure analysis revealed that MAHD increases microporosity and cracks in corn, which correlates with the observed enhancement in drying efficiency. These findings underscore the potential of MAHD as a superior method for drying corn, offering benefits in terms of reduced drying time and improved quality preservation.
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  • 文章类型: Journal Article
    本研究全面分析了真空干燥工艺对污泥干燥,重点是优化能源效率和排放控制。该研究使用了实验室规模的静态和中试规模的真空干燥系统来测试各种参数,例如真空度,热源温度,和污泥厚度。结果表明,在-0.06MPa的真空度下实现了最佳的干燥条件,加热温度为140°C,污泥厚度为3.4毫米,其中干燥速率达到0.13278g·g-1·min-1。这项研究强调了真空水平的显著影响,温度,和污泥厚度对干燥速率的影响。Page模型用于分析干燥动力学,阐明这些参数的变化如何影响干燥特性。此外,该研究还以试点规模检查了污染物排放和能源效率。研究发现,高真空环境可以利用低温热源有效地干燥污泥,导致单位蒸发平均能耗为3020.29kJ/kg,与传统方法相比更低。通过利用低品位工业余热,这可以进一步降低到875.76kJ/kg。这项研究为可持续污泥管理系统提供了有价值的见解,突出了真空干燥技术的环境和经济效益。详细的实验方法和透彻的分析为污泥干燥领域做出了重大贡献。
    This study provides a comprehensive analysis of the vacuum drying process for sludge drying, with a focus on optimizing energy efficiency and emission control. The study used both lab-scale static and pilot-scale vacuum drying systems to test various parameters like vacuum levels, heat source temperatures, and sludge thicknesses. The results indicated that optimal drying conditions were achieved at a vacuum level of -0.06 MPa, a heat temperature of 140 °C, and a sludge thickness of 3.4 mm, where the drying rate reaches 0.13278 g·g-1·min-1. The study underscores the significant influence of vacuum level, temperature, and sludge thickness on drying rates. The Page model was used to analyze drying kinetics, elucidating how changes in these parameters affect drying characteristics. Furthermore, the study also examined the pollutant emissions and energy efficiency at the pilot scale. It found that high vacuum environments could efficiently dry sludge using low-temperature heat source, leading to average energy consumption per unit evaporation of 3020.29 kJ/kg, which is lower compared to traditional methods. By harnessing low-grade industrial waste heat, this can be further reduced to 875.76 kJ/kg. This study offers valuable insights for sustainable sludge management systems, highlighting the environmental and economic benefits of vacuum drying technology. The detailed experimental approach and thorough analysis make a significant contribution to the field of the sludge drying.
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  • 文章类型: Journal Article
    由于其独特的风味和营养价值,蘑菇的生产和消费越来越受到人们的关注。然而,在蘑菇行业,产生了大量的副产品,对环境和经济有很大的负面影响。在这项研究中,对蘑菇茎进行渗透脱水,然后进行热空气干燥,以生产干蘑菇作为最终产品。渗透脱水条件(高渗溶液的浓度,具体来说,10-30%的麦芽糖糊精和20-40%的低聚果糖;处理时间为40-80分钟;使用响应面法(RSM)优化了30-50°C的温度范围)。结果表明,有效地实施了四因素三水平Box-Behnken实验设计,以评估工艺参数的影响并确定生产渗透脱水蘑菇的最佳渗透脱水条件。影响传质的主要因素是渗透温度,并且发现最佳条件是38°C,40%的低聚果糖和19.3%的麦芽糊精作为渗透剂,和80分钟的浸泡时间。此外,结果表明,渗透预处理,在最优条件下,与传统的热风干燥相比,显著减少了副产品所需的干燥时间,尤其是在较温和的干燥温度下。因此,所需的能量在50°C时也减少了至少40%。
    Mushroom production and consumption are gaining increased interest due to their unique flavor and nutritional value. However, in the mushroom industry, large amounts of by-products are generated, which have a high negative environmental and economic impact. In this study, an osmotic dehydration process followed by hot-air-drying was applied to mushroom stems to produce dried mushrooms as the end product. The osmotic dehydration conditions (concentration of hypertonic solution, specifically, 10-30% maltodextrin and 20-40% oligofructose; a treatment time of 40-80 min; and a temperature range of 30-50 °C) were optimized using response surface methodology (RSM). The results showed that a four-factor three-level Box-Behnken experimental design was effectively implemented to evaluate the effect of the process parameters and identify the optimal osmotic dehydration conditions for producing osmotically dehydrated mushrooms. The main factor affecting mass transfer was the osmosis temperature, and the optimal conditions were found to be 38 °C, 40% oligofructose and 19.3% maltodextrin as the osmotic agents, and 80 min of immersion time. Moreover, the results showed that osmotic pretreatment, in the optimal conditions, significantly reduced the required drying time of the by-products compared to traditional hot-air-drying, especially at milder drying temperatures. Consequently, the required energy was also reduced by at least 40% at 50 °C.
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