Transesterification

酯交换
  • 文章类型: Journal Article
    生物柴油的生产通常依赖于用于油和醇的酯交换的间歇式反应器。然而,分批生产生物柴油的固有局限性,包括双相油和酒精,酯交换过程中平衡的建立,制造成本增加,强调了加强生物柴油合成的必要性。微反应器和微混合器的集成为实现这些目标提供了一个有希望的途径。在微反应器系统内开发连续生物柴油合成方面引起了极大的兴趣。连续微反应器,由微混合器提供动力,提供关键的优势,如提高不混溶反应物和相之间的界面面积,以及降低的传质阻力,最终提高了生物柴油的产量。因此,微混合器是微反应器系统中的关键部件。这篇综述探讨了微混合器在微反应器内生物柴油生产中的关键作用。在微混合器类型上发光,通道配置,反应堆尺寸,混合指数,以及微混合器中助溶剂的影响。使用混合指数和油收率,对各种微混合器类型的效率进行了细致的分析。此外,该审查解决了使用微混合器和微反应器时生物柴油生产固有的挑战。
    The production of biodiesel conventionally relies on batch reactors for the transesterification of oil and alcohol. However, the inherent limitations of batch-wise biodiesel production, including biphasic oil and alcohol, the establishment of equilibrium during transesterification, and heightened manufacturing costs, underscore the need for intensifying biodiesel synthesis. The integration of microreactors and micromixers presents a promising avenue to achieve these objectives, driving significant interest in the development of continuous biodiesel synthesis within microreactor systems. Continuous microreactors, empowered by micromixers, offer key advantages such as a heightened interfacial area between immiscible reactants and phases, as well as reduced mass transfer resistance, culminating in elevated biodiesel yields. Consequently, the micromixer emerges as a pivotal component in microreactor systems. This review delves into the pivotal role of micromixers in biodiesel production within microreactors, shedding light on micromixer types, channel configurations, reactor dimensions, mixing indices, and the influence of co-solvents in micromixers. The efficiency of various micromixer types is meticulously analyzed using a mixing index and yield of oil. Furthermore, the review addresses the challenges inherent in biodiesel production when employing micromixers and microreactors.
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  • 文章类型: Journal Article
    开发更多可回收材料是向更循环经济过渡的关键要求。感谢交换反应,vitrimer,可回收材料的有吸引力的替代品,是一类创新的聚合物,能够改变其拓扑结构而不降低其连通性。在这项工作中,用饱和腰果酚制备双酚化合物(VP),即,3-十五烷基苯酚和香草醇。然后,将VP环氧化以获得环氧化物(VPGE)。最后,将VPGE和柠檬酸(CA)在催化剂TBD的存在下聚合以制备基于酯交换的完全生物基玻璃化物。差示扫描量热法(DSC)的结果表明,VPGE/CA体系可在163℃左右交联。腰果酚衍生的玻璃化物具有良好的网络重排性质。同时,由于网络中的动态结构元素,该材料具有出色的自我修复能力,焊接,和可回收性。
    The development of more recyclable materials is a key requirement for a transition towards a more circular economy. Thanks to exchange reactions, vitrimer, an attractive alternative for recyclable materials, is an innovative class of polymers that is able to change its topology without decreasing its connectivity. In this work, a bisphenol compound (VP) was prepared from saturated cardanol, i.e., 3-pentadecylphenol and vanillyl alcohol. Then, VP was epoxidized to obtain epoxide (VPGE). Finally, VPGE and citric acid (CA) were polymerized in the presence of catalyst TBD to prepare a fully bio-based vitrimer based on transesterification. The results from differential scanning calorimetry (DSC) showed that the VPGE/CA system could be crosslinked at around 163 °C. The cardanol-derived vitrimers had good network rearrangement properties. Meanwhile, because of the dynamic structural elements in the network, the material was endowed with excellent self-healing, welding, and recyclability.
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  • 文章类型: Journal Article
    微结构反应器提供快速的化学工程转移和精确的微流体控制,能够确定反应的动力学参数。这篇综述探讨了测量微反应动力学的最新进展。它探索了动力学建模,反应机制,和与两种类型的微反应有关的固有动力学方程:涉及酸的酯化和酯交换反应,基地,或生物催化剂。利用微填充床反应器成功地实现了微分散状态和反应动力学特性的和谐结合。此外,这篇综述介绍了微过程模拟软件,并探讨了微反应器与光谱分析的先进集成,用于反应监测和数据采集。此外,阐述了微平台的控制原理。在线测量的优越性,自动化,并强调了用于动力学测量的微反应过程的数字化,展示了人工智能应用的广阔前景。
    Microstructured reactors offer fast chemical engineering transfer and precise microfluidic control, enabling the determination of reactions\' kinetic parameters. This review examines recent advancements in measuring microreaction kinetics. It explores kinetic modeling, reaction mechanisms, and intrinsic kinetic equations pertaining to two types of microreaction: esterification and transesterification reactions involving acids, bases, or biocatalysts. The utilization of a micro packed-bed reactor successfully achieves a harmonious combination of the micro-dispersion state and the reaction kinetic characteristics. Additionally, this review presents micro-process simulation software and explores the advanced integration of microreactors with spectroscopic analyses for reaction monitoring and data acquisition. Furthermore, it elaborates on the control principles of the micro platform. The superiority of online measurement, automation, and the digitalization of the microreaction process for kinetic measurements is highlighted, showcasing the vast prospects of artificial intelligence applications.
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  • 文章类型: Journal Article
    这项研究调查了通过葡萄籽油与源自海星的等离子体改性生物质基催化剂的酯交换反应生产生物柴油。首先通过热处理将干燥的海星转化为氧化镁和氧化钙,然后通过等离子体工程进一步改性,以通过添加锌来提高催化剂的表面积和活性位点。Zn含量通过等离子体工程以海星(Mg0.1Ca0.9CO3):ZnO的比例从5:1、10:1到20:1变化。通过XRD证实了催化剂的结构和形貌,SEM,和XPS分析。在Zn添加和活化过程之后,合成催化剂的表面积和碱度增加。等离子体改性的催化剂在10:1的比例下显示出最高的碱度。基于HPLC分析,优化的生物柴油在酯交换反应中的产率证明脂肪酸转化率为97.7%,即使经过三次重复运行,其催化性能仍保持93.2%。
    This study investigated biodiesel production via the transesterification of grapeseed oil with plasma-modified biomass-based catalysts originating from starfish. Dried starfish was first converted into magnesium and calcium oxide through heat treatment and then further modified by plasma engineering to improve the catalyst\'s surface area and active sites via zinc addition. The Zn content was added via plasma engineering in the ratios of starfish (Mg0.1Ca0.9CO3): ZnO varying from 5:1, 10:1, to 20:1. The structure and morphology of the catalyst were confirmed through XRD, SEM, and XPS analysis. After the Zn addition and activation process, the surface area and the basicity of the synthesized catalysts were increased. The plasma-modified catalyst showed the highest basicity at the ratio of 10:1. Based on HPLC analyses, the optimized biodiesel yield in transesterification demonstrated 97.7% in fatty acid conversion, and its catalytic performance maintained 93.2% even after three repeated runs.
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  • 文章类型: Journal Article
    硝酮在有机合成中被广泛用作1,3-偶极子,但是控制他们的反应并不总是容易的。这篇综述概述了我们为使硝酮的反应更可预测且更易于使用所做的努力。这些努力可以分为(1)烯酮甲硅烷基缩醛与硝酮的1,3-亲核加成反应,(2)C-烷氧基羰基硝酮的几何控制环加成,(3)使用双不对称诱导的立体控制环加成反应,和(4)通过肟的N选择性修饰生成硝酮。
    Nitrones are widely used as 1,3-dipoles in organic synthesis, but control of their reactions is not always easy. This review outlines our efforts to make the reactions of nitrones more predictable and easier to use. These efforts can be categorized into (1) 1,3-nucleophilic addition reaction of ketene silyl acetals to nitrones, (2) geometry-controlled cycloaddition of C-alkoxycarbonyl nitrones, (3) stereo-controlled cycloaddition using double asymmetric induction, and (4) generation of nitrones by N-selective modification of oximes.
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  • 文章类型: Journal Article
    作为原子经济的反应,通过CH3OH和碳酸亚乙酯(EC)的酯交换直接生成碳酸二甲酯(DMC)和乙二醇(EG)具有多种应用前景,但是,探索具有高比表面积的载体和具有更多基本位点的新型多相催化剂仍然是一个长期的研究挑战。为此,在这里,氮掺杂的中孔碳(NMC,439m2/g)基K-O2路易斯碱催化剂(K-O2/NMC),具有良好分散的强碱性位点(2.23mmol/g,84.5%)进行了设计和合成。通过傅里叶变换红外光谱对NMC和K-O2/NMC的组成和结构进行了全面的研究,X射线衍射,X射线光电子能谱,扫描电子显微镜,透射电子显微镜,N2吸附-解吸,CO2程序升温解吸,和接触角测量。使用第一性原理计算模拟了K-O2/NMC催化剂的最佳结构构型和电子云分布。电子转移主要表现为从K-O到C-O/C-N的流动,每个原子之间的原子间相互作用增强,并在重新分布后表现出更稳定的状态。此外,CH3OH在K-O-O和K-O-N位点的吸附能(Eads)分别为-1.4185eV和-1.3377eV,分别,CH3OH中的O原子在K-O-O位点对K原子表现出较强的吸附趋势。在最优条件下,EC转换,DMC/EG选择性,周转次数/频率为80.9%,98.6%/99.4%,和40.5/60.8h-1,分别为反应速率常数(k)为0.1005mol/(L·min)。结果表明,本文制备的非均相K-O2/NMC催化剂在保证催化效果的同时,大大降低了反应成本,整个系统需要较低的反应温度(65°C),较短的反应时间(40分钟),和较低的催化剂量(2.0wt%的EC)。因此,K-O2/NMC可以在不同的酯交换反应中用作催化剂。
    As an atom-economical reaction, the direct generation of dimethyl carbonate (DMC) and ethylene glycol (EG) via the transesterification of CH3OH and ethylene carbonate (EC) has several promising applications, but the exploration of carriers with high specific surface areas and novel heterogeneous catalysts with more basic sites remains a long-standing research challenge. For this purpose, herein, a nitrogen-doped mesoporous carbon (NMC, 439 m2/g) based K-O2 Lewis base catalyst (K-O2/NMC) with well-dispersed strongly basic sites (2.23 mmol/g, 84.5%) was designed and synthesized. The compositions and structures of NMC and K-O2/NMC were comprehensively investigated via Fourier transform infrared spectroscopy, X-ray diffraction, X-ray photoelectron spectroscopy, scanning electron microscopy, transmission electron microscopy, N2 adsorption-desorption, CO2 temperature-programmed desorption, and contact angle measurements. The optimal structural configuration and electron cloud distribution of the K-O2/NMC catalyst were simulated using first-principles calculations. The electron transfer predominantly manifested as a flow from K-O to C-O/C-N, and the interatomic interactions between each atom were enhanced and exhibited a tendency for a more stable state after redistribution. Furthermore, the adsorption energies (Eads) of CH3OH at K-O-O and K-O-N sites were -1.4185 eV and -1.3377 eV, respectively, and the O atom in CH3OH exhibited a stronger adsorption tendency for the K atom at the K-O-O site. Under the optimal conditions, the EC conversion, DMC/EG selectivity, and turnover number/frequency were 80.9%, 98.6%/99.4%, and 40.5/60.8 h-1, respectively, with a reaction rate constant (k) of 0.1005 mol/(L·min). Results showed that the heterogeneous K-O2/NMC catalyst prepared herein greatly reduced the reaction cost while guaranteeing the catalytic effect, and the whole system required a lower reaction temperature (65 °C), a shorter reaction time (40 min), and a lower catalyst amount (2.0 wt % of EC). Therefore, K-O2/NMC can be used as a catalyst in different transesterification reactions.
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  • 文章类型: Journal Article
    脂肪酶在绿色和可持续生物柴油生产中日益受到关注。目前,研究重点在于将不稳定的脂肪酶固定在载体上以提高其性能。聚丙烯腈纤维(PANF)因其优异的性能被认为是一种有前途的脂肪酶固定化材料。在这项研究中,通过可逆加成-断裂链转移(RAFT)聚合改性在PANF上负载官能团,获得了具有调节表面疏水性的功能载体,并以戊二醛为接头共价固定在载体上。通过在酯交换过程中使用这种优化的生物催化剂PANF@BMA&2VImBr-NH2-CRL,从大豆油中提取的生物柴油的产量达到了令人印象深刻的92.7%。优异的性能可归因于载体骨架上烷基酯衍生的疏水微环境诱导的脂肪酶界面活化。此外,固定化脂肪酶的稳定性和贮藏性能均有显著提高。固定化脂肪酶表现出容易的回收率,即使经过5个循环的再利用,生物柴油的产率也保持在80.9%。从而突出其可持续生产的潜力。总而言之,我们的研究表明,PANF支持的脂肪酶的设计和制备过程为酶固定化提供了一种有前途的方法,从而在生物技术领域提出了广泛的潜在应用。
    Lipases are increasingly attracting attention in green and sustainable biodiesel production. Currently, the research emphasis lies in immobilizing unstable lipase onto carriers to enhance its performance. Polyacrylonitrile fiber (PANF) is considered to be a promising material for lipase immobilization due to its excellent properties. In this study, functional carriers with regulated surface hydrophobicity were obtained by loading functional groups on PANF via reversible addition-fragmentation chain transfer (RAFT) polymerized modification, and Candida rugosa lipase (CRL) was covalently immobilized on the carrier with glutaraldehyde as a linker. By employing this optimized biocatalyst PANF@BMA&2VImBr-NH2-CRL in the transesterification process, the yield of biodiesel derived from soybean oil reached an impressive 92.7 %. The outstanding performance can be attributed to the activation of lipase interface induced by hydrophobic microenvironment derived from alkyl ester on the carrier skeleton. Moreover, the stability and storage performance of immobilized lipase were significantly improved. The immobilized lipase exhibited facile recovery and maintained a consistent biodiesel yield of 80.9 % even after undergoing 5 cycles of reuse, thereby highlighting its potential for sustainable production. To sum up, our research demonstrates that the designed and prepared process of PANF-supported lipase offers a promising approach for enzyme immobilization, thereby presenting extensive potential applications in the field of biotechnology.
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  • 文章类型: Journal Article
    背景:已经表明,酪油的酯交换改变其脂质化学,从而改变脂肪的结晶。取决于所使用的催化剂的性质,反应动力学和所得的油的结晶不同。对与植物油的反应进行建模是一种更简单的方法,用于分析所得产物,以了解基于催化剂选择而发生的化学和生理化学变化。这项工作的目的是使用单价和二价催化剂进行椰子油和玉米油的化学酯交换反应,以研究发生的化学和结晶变化。
    结果:使用Ca(OH)2和KOH作为催化剂对椰子油和玉米油进行化学酯交换。在椰子油和玉米油样本中,酯交换导致甘油单酯(MAG)和甘油二酯(DAG)由每个样品中发现的最丰富的脂肪酸形成。椰子油的熔化温度,固体脂肪含量(SFC),和储能模量由于酯交换反应而降低,玉米油中开始形成晶体,导致融化热谱图明显,更高的SFC,结果是更粘稠的油。使用Ca(OH)2作为催化剂导致更多的MAG形成,和比KOH用作催化剂时更高的SFC和熔融温度。
    结论:结果表明,植物性油的酯交换导致的化学变化改变了油的结晶行为,因此可用于食品工业中的不同应用。©2024作者(S)。约翰·威利父子有限公司代表化学工业学会出版的《食品和农业科学杂志》。
    BACKGROUND: The transesterification of butteroil has been shown to alter its lipid chemistry and thus alter the crystallization of the fat. The reaction kinetics and resulting crystallization of the butteroil differ depending on the nature of the catalyst used. Modeling the reaction with vegetable oils is a simpler method for the analysis of resulting products to understand the chemical and physiochemical changes that occur based on catalyst selection. The objective of this work is to perform a chemical transesterification of coconut and corn oil using monovalent and divalent catalysts to investigate the chemical and crystal changes that occur.
    RESULTS: Coconut and corn oil were subjected to chemical transesterification using both Ca(OH)2 and KOH as catalysts. In both the coconut and corn oil samples, transesterification caused monoglycerides (MAGs) and diacylglycerides (DAGs) to form from the most abundant fatty acid found in each sample. Coconut oil\'s melting temperature, solid fat content (SFC), and storage modulus decreased as a result of the transesterification, and crystals began to form in the corn oil causing melting thermograms to be evident, higher SFC, and a more viscous oil as a result. Using Ca(OH)2 as a catalyst resulted in more MAG formation, and a higher SFC and melting temperature than when KOH was used as a catalyst.
    CONCLUSIONS: The results demonstrate that the chemical changes that result from transesterification of plant-based oils change the crystallization behavior of the oils and can therefore be used for different applications in the food industry. © 2024 The Author(s). Journal of The Science of Food and Agriculture published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry.
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  • 文章类型: Journal Article
    背景:槐糖脂(SL)是一类天然的,可生物降解的表面活性剂,成为环保清洁产品的成分,化妆品和纳米技术的应用。大规模生产依赖于使用酵母Starmerellabombicola的发酵,该酵母从可再生资源自然产生高滴度的SL。所得产物通常是酸性和内酯同源物的细胞外混合物。以前,我们发现了一种酯酶,称为Starmerellabombicola内酯酯酶(SBLE),被认为是直接使用酸性SL作为底物的细胞外反向内酯酶。
    结果:我们在这里展示了基于新获得的纯底物,HPLC和质谱分析,SBLE的实际底物实际上是BolaSL,表明SBLE实际上催化分子内酯交换反应。BolaSL含有与脂肪酰基连接的第二槐糖,该脂肪酰基在内酯化过程中充当离去基团。
    结论:Starmerellabombicola内酯酯酶将酸性SL转化为内酯SL的生物合成功能应修改为“转酯酶”,其中bolaSL是真正的中间体。这一见解为开发设计型表面活性剂的替代工程策略铺平了道路。
    BACKGROUND: Sophorolipids (SLs) are a class of natural, biodegradable surfactants that found their way as ingredients for environment friendly cleaning products, cosmetics and nanotechnological applications. Large-scale production relies on fermentations using the yeast Starmerella bombicola that naturally produces high titers of SLs from renewable resources. The resulting product is typically an extracellular mixture of acidic and lactonic congeners. Previously, we identified an esterase, termed Starmerella bombicola lactone esterase (SBLE), believed to act as an extracellular reverse lactonase to directly use acidic SLs as substrate.
    RESULTS: We here show based on newly available pure substrates, HPLC and mass spectrometric analysis, that the actual substrates of SBLE are in fact bola SLs, revealing that SBLE actually catalyzes an intramolecular transesterification reaction. Bola SLs contain a second sophorose attached to the fatty acyl group that acts as a leaving group during lactonization.
    CONCLUSIONS: The biosynthetic function by which the Starmerella bombicola \'lactone esterase\' converts acidic SLs into lactonic SLs should be revised to a \'transesterase\' where bola SL are the true intermediate. This insights paves the way for alternative engineering strategies to develop designer surfactants.
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  • 文章类型: Journal Article
    单酰基甘油是环保且廉价的乳化剂,具有广泛的应用。传统的合成路线不环保,而酶催化提供更温和的反应条件和更高的选择性。然而,它的应用仍然是有限的,由于成本。在这种情况下,内生真菌可以作为具有增强催化活性的新型生物催化剂的来源。基于这个视角,本研究的目的是通过solketal和不同的乙烯基酯的酯交换反应合成MAG,使用来自内生真菌的粗和固定化脂肪分解提取物,从胡米里拉分离。使用100mg的生物催化剂进行反应,1mmol底物,9:1正庚烷/丙酮,在40°C,200rpm持续96小时。在使用ILE和硬脂酸酯的反应中,月桂酸酯和癸酸酯乙烯基酯可以获得转化率为52-75%的相应产品。此外,根据MCM-48合成中使用的结构驱动器,观察到不同的形态和转化率。采用[C16MI]Cl,[C14MI]Cl和[C4MI]Cl,1-月桂酰甘油的转化率为36%,79%和44%,分别。这是涉及内生真菌的固定化及其在MAG's生产中用作生物催化剂的第一项工作。
    Monoacylglycerols are eco-friendly and inexpensive emulsifiers with a range of applications. The traditional synthetic route is not eco-friendly, while enzymatic catalysis offers milder reaction conditions and higher selectivity. However, its application still is limited due to the costs. In this context, endophytic fungi can be source to new biocatalysts with enhanced catalytic activity. Based on this perspective, the aim of this study was perform the synthesis of MAG\'s through transesterification reactions of solketal and different vinyl esters, using crude and immobilized lipolytic extracts from the endophytic fungi Stemphylium lycopersici, isolated from Humiria balsamifera. The reactions were conducted using 100 mg of biocatalyst, 1 mmol of substrates, 9 : 1 n-heptane/acetone, at 40 °C, 200 rpm for 96 h. In the reactions using the ILE and stearate, laureate and decanoate vinyl esters it was possible to obtain the correspondent products with conversion rates of 52-75 %. Also, according to the structure drivers used in MCM-48 synthesis, different morphologies and conversions rates were observed. Employing [C16MI] Cl, [C14MI] Cl and [C4MI] Cl, the 1-lauroyl- glycerol conversion was 36 %, 79 % and 44 %, respectively. This is the first work involving the immobilization of an endophytic fungi and its utilization as a biocatalyst in the production of MAG\'s.
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