对森林资源的不断增长的需求正在推动对能够拯救和保护森林的更智能系统的需求,这些系统可以优化敏捷的林业生产。本研究使用木质中密度纤维板(MDF)的连续热压过程来研究连续平压过程自动质量控制的可能性。为此,基于元胞自动机(CA)理论,对机构和序列参数控制进行了概念数字孪生建模。构建了分布式协调模式框架,并提出了一种工艺控制编程方法,用于MDF连续平压的质量控制。基于中密度纤维板连续平压工艺机构和控制标准,定义了用于连续面板系统(CPS)的圆柱体阵列的五个分布式平板压力机协同控制模式元素的框架。为满足分布距离伺服和压力伺服对多级热压工艺设计的要求,利用模式元素构建了五种多机架组的协同协同协同控制模式:针对板坯生产中的四种典型偏差,即,厚度,斜坡,抑郁症,凸起,编制了多区域相互合作模式船舶控制序列。根据实时偏差的类型和强度,应用了相应的调控序列。这有效地抵消了实际生产中由于多场耦合效应而产生的不确定性干扰造成的偏差。应用测试表明,连续平压机的调整和响应时间都有了很大的改善,质量优良率控制在95%以上,从而证实了控制策略的有效性。
The increasing demand for forestry resources is driving the need for smarter systems capable of saving and protecting forests that can optimize agile forestry production. This study uses the continuous hot-pressing process of wooden medium-density fiberboard (MDF) to investigate the possibility of automatic quality control of the continuous flat pressing process. For this purpose, conceptual digital twin modeling for mechanism and sequence parameter control was conducted based on the cellular automata (CA) theory. A distributed coordination mode framework was constructed, and a craft control programming method was proposed for the quality control of MDF continuous flat pressing. Based on the MDF continuous flat press craft mechanism and control standards, a framework of five distributed flat press cooperative control mode elements for the cylinder array of the continuous panel system (CPS) was defined. To satisfy the distributed distance servo and pressure servo demands of the multi-stage hot pressing craft design, five kinds of synergy collaborative control modes of multiple rack groups were constructed using mode elements: For the four types of typical deviations in slab production, i.e., thickness, slope, depression, and bulge, a multi-zone mutual cooperative mode craft control sequence was programmed. According to the type and intensity of real-time deviation, the corresponding regulation sequence was applied. This effectively counteracts the deviation caused by the uncertainty interference due to the multi-field coupling effect in actual production. The application tests demonstrate that the adjustment and response time of the continuous flat press were greatly improved, and the quality superiority rate is controlled above 95%, thereby confirming the effectiveness of the control strategy.