Laser texturing

激光纹理化
  • 文章类型: Journal Article
    纳米纤维素作为天然材料正在出现,具有涂料行业的有利性能,可以通过最先进的喷涂技术应用。虽然通常通过化学修饰引入额外的官能团,具有高通量方法的纳米纤维素涂层的表面微结构化仍未开发。这里,飞秒激光用于纹理化由纤维素纳米原纤维(CNF)或纤维素纳米晶体(CNC)制成的喷涂涂层。对于1.5至8μm的涂层厚度,确定加工极限,最大烧蚀能量随涂层厚度线性增加,最小烧蚀能量根据表观涂层密度而减少或增加。在脉冲速率和功率设置的适用处理窗口内,确定了创建一维和二维表面图案的操作范围,与CNF涂层相比,CNC需要更高的激光能量,并产生最薄的可能分辨的17μm图案,由激光光斑直径确定。低能量下的激光烧蚀对应于表面粗糙度的增加,并增强表面亲水性,而线条图案能够以高达90°的上升水接触角钉住水滴。目前的可行性研究为在需要调整表面亲水性的应用中管理纳米纤维素涂层的表面性能开辟了未来的可能性。
    Nanocelluloses are emerging as natural materials with favourable properties for coating industry and can be applied by state-of-the-art spraying technology. While additional functionalities are commonly introduced through chemical modification, the surface microstructuring of nanocellulose coatings with high throughput methods remains unexplored. Here, a femtosecond laser is used for texturing spray-coated coatings made of cellulose nanofibrils (CNF) or cellulose nanocrystals (CNC). For coating thickness of 1.5 to 8 μm, processing limits were determined with maximum ablation energy linearly increasing with coating thickness and minimum ablation energy decreasing or increasing depending on the apparent coating density. Within applicable processing window of pulse rate and power setting, the operational ranges were determined for creating one-dimensional and two-dimensional surface patterns, requiring a higher laser energy for CNC compared to CNF coatings and yielding thinnest possible resolved patterns of 17 μm as determined by the laser spot diameter. The laser ablation under low energy corresponds to an increase in surface roughness and intensifies surface hydrophilicity, while the line patterns are able to pin water droplets with rising water contact angles up to 90°. Present feasibility study opens future possibilities for managing surface properties of nanocellulose coatings in applications where tuning of surface hydrophilicity is required.
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  • 文章类型: Journal Article
    表面制备是粘合剂技术中的重要步骤。各种磨料,化学,或使用集中能源治疗。这些处理的效果因影响粘结接头最终强度的各种因素而异。本文介绍了一项实验研究的结果,以确定使用光纤激光表面处理代替技术和环境繁琐方法的可行性。在三种材料上研究了表面改性的影响:铝ENAW-1050A和铝合金ENAW-2024和ENAW-5083。为了进行比较,用喷砂和激光纹理表面制作接头,并将其作为选定重叠变体的参考样品进行轧制,用环氧粘合剂粘合。接头的重叠为8、10、12.5、14和16毫米,与喷砂相比,这些测试可以证明激光加工是一种有用的技术,可以减少重叠的尺寸,并实现更高的接头承载能力。还对粘合剂粘结的破坏力和破坏能进行了比较分析。结果表明,在键合中使用激光的效率和可取性,使我们能够减少有害技术并减轻粘结结构的重量。
    Surface preparation is an important step in adhesive technology. A variety of abrasive, chemical, or concentrated energy source treatments are used. The effects of these treatments vary due to the variety of factors affecting the final strength of bonded joints. This paper presents the results of an experimental study conducted to determine the feasibility of using fiber laser surface treatments in place of technologically and environmentally cumbersome methods. The effect of surface modification was studied on three materials: aluminum EN AW-1050A and aluminum alloys EN AW-2024 and EN AW-5083. For comparison purposes, joints were made with sandblasted and laser-textured surfaces and those rolled as reference samples for the selected overlap variant, glued with epoxy adhesive. The joints were made with an overlap of 8, 10, 12.5, 14, and 16 mm, and these tests made it possible to demonstrate laser processing as a useful technique to reduce the size of the overlap and achieve even higher load-bearing capacity of the joint compared to sandblasting. A comparative analysis was also carried out for the failure force of the adhesive bond and the failure energy. The results show the efficiency and desirability of using lasers in bonding, allowing us to reduce harmful technologies and reduce the weight of the bonded structure.
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  • 文章类型: Journal Article
    先前的研究已经证明了通过改变表面或流体性质来增强沸腾传热的潜力。由于纳米颗粒在结构化表面上的沉积,在池沸腾系统中部署纳米流体具有挑战性。这可能导致性能下降。这项研究解决了TiO2-水纳米流体的使用(质量浓度为0.001wt。%和0.1wt.%)在池沸腾传热和同时缓解超疏水激光织构化铜表面上的纳米颗粒沉积。样品,通过纳秒激光纹理改造,在用氟化硅烷的自组装单层疏水化后,以制备的超亲水(SHPI)状态和超疏水状态(SHPO)进行沸腾。沸腾性能评估涉及在大气压下在饱和条件下运行五个连续的沸腾曲线。在超亲水表面上的结果表明,由于高纳米颗粒沉积,与纯水相比,使用纳米流体总是导致传热系数下降(高达90%)。后者在超疏水表面上得到了很大程度的缓解,然而,它们的性能仍然不如在水中的同一表面。另一方面,在0.1wt.%时记录到1209kWm-2和1462kWm-2的CHF值。超疏水和超亲水表面上的%浓度,分别,与在水中研究的同行相比,分别略微提高了16%和27%。
    Prior studies have evidenced the potential for enhancing boiling heat transfer through modifications of surface or fluid properties. The deployment of nanofluids in pool boiling systems is challenging due to the deposition of nanoparticles on structured surfaces, which may result in performance deterioration. This study addresses the use of TiO2-water nanofluids (mass concentrations of 0.001 wt.% and 0.1 wt.%) in pool boiling heat transfer and concurrent mitigation of nanoparticle deposition on superhydrophobic laser-textured copper surfaces. Samples, modified through nanosecond laser texturing, were subjected to boiling in an as-prepared superhydrophilic (SHPI) state and in a superhydrophobic state (SHPO) following hydrophobization with a self-assembled monolayer of fluorinated silane. The boiling performance assessment involved five consecutive boiling curve runs under saturated conditions at atmospheric pressure. Results on superhydrophilic surfaces reveal that the use of nanofluids always led to a deterioration of the heat transfer coefficient (up to 90%) compared to pure water due to high nanoparticle deposition. The latter was largely mitigated on superhydrophobic surfaces, yet their performance was still inferior to that of the same surface in water. On the other hand, CHF values of 1209 kW m-2 and 1462 kW m-2 were recorded at 0.1 wt.% concentration on both superhydrophobic and superhydrophilic surfaces, respectively, representing a slight enhancement of 16% and 27% compared to the results obtained on their counterparts investigated in water.
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  • 文章类型: Journal Article
    氧化锆基牙科植入物与活组织直接接触,并且它们的生物活性和对组织的粘附性的任何改进都是非常受欢迎的。在这项研究中,通过常规烧结将不同比例的钛酸钡(BT)添加到3mol%氧化钇稳定的氧化锆(3YSZ)中。还进行了激光织构技术以提高3YSZ陶瓷的生物学性能。通过X射线衍射和扫描电子显微镜(SEM)对复合材料的组成和表面进行了表征,分别。还测量了复合材料的粗糙度和表面润湿性。此外,将MC3T3-E1前成骨细胞用于体外实验。使用商业的基于刃天青的方法评估细胞活力。使用SEM观察形态和细胞粘附。根据结果,激光织构和钛酸钡含量影响了所制备复合材料的表面特性。与其他样品相比,激光纹理化的3YSZ/7mol%BT复合材料显示出较低的水接触角,这表明优异的表面亲水性。3YSZ/BT复合材料的细胞活力和细胞粘附力随着钛酸钡含量和激光功率的增加而增加。通过BT含量也观察到细长的细胞形态和磷灰石成核。总的来说,激光治疗的3YSZ/5和7mol%BT复合材料由于其良好的细胞反应,可能是硬组织修复的有希望的候选人。
    Zirconia-based dental implants are in direct contact with living tissues and any improvements in their bioactivity and adhesion to the tissues are highly welcome. In this study, different ratios of barium titanate (BT) were added to 3 mol% yttria-stabilized zirconia (3YSZ) through conventional sintering. The laser-texturing technique was also conducted to improve the biological performance of 3YSZ ceramics. The composition and the surface of the prepared composites were characterized by X-ray diffraction and scanning electron microscopy (SEM), respectively. The roughness and surface wettability of the composites were also measured. Furthermore, MC3T3-E1 pre-osteoblast cells were used for the in vitro experiments. Cell viability was evaluated using a commercial resazurin-based method. Morphology and cellular adhesion were observed using SEM. Based on the results, the laser texturing and the barium titanate content influenced the surface characteristics of the prepared composites. The laser-textured 3YSZ/7 mol% BT composites showed a lower water contact angle compared to the other samples, which indicated superior surface hydrophilicity. The cell viability and cell adhesion of 3YSZ/BT composites increased with the rise in the barium titanate content and laser power. An elongated cell morphology and apatite nucleation were also observed by the BT content. Overall, the laser-treated 3YSZ/5 and 7 mol% BT composites may be promising candidates in hard tissue repair due to their good cell response.
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  • 文章类型: Journal Article
    Si是非常有前途的阳极材料,因为其优异的理论容量高达3579mAh/g。然而,值得注意的是,Si阳极在充电和放电期间经历显著的体积膨胀(>300%)。由于阳极涂层和光滑的Cu箔集流体之间的附着力弱,体积膨胀的硅阳极容易脱落,从而破坏阳极循环性能。在本研究中,波长为515nm的飞秒激光用于纹理具有分层微观结构和纳米结构的Cu箔。成功地减少了Si阳极中的剥离和开裂现象,证明成交量扩张得到了有效缓解,这归因于纳米结构的高比表面积和深烧蚀微槽的保护。此外,分层结构降低界面电阻以促进电子转移。Si阳极实现了改进的循环稳定性和倍率能力,并研究了结构特征对上述性能的影响。凹槽密度为75%、深度为15μm的20μm厚Cu集流器上的Si阳极在1C下300次循环后表现出1182mAh/g的容量,并在3℃下表现出684mAh/g的高速率容量。
    Si is a highly promising anode material due to its superior theoretical capacity of up to 3579 mAh/g. However, it is worth noting that Si anodes experience significant volume expansion (>300%) during charging and discharging. Due to the weak adhesion between the anode coating and the smooth Cu foil current collector, the volume-expanded Si anode easily peels off, thus damaging anode cycling performance. In the present study, a femtosecond laser with a wavelength of 515 nm is used to texture Cu foils with a hierarchical microstructure and nanostructure. The peeling and cracking phenomenon in the Si anode are successfully reduced, demonstrating that volume expansion is effectively mitigated, which is attributed to the high specific surface area of the nanostructure and the protection of the deep-ablated microgrooves. Moreover, the hierarchical structure reduces interfacial resistance to promote electron transfer. The Si anode achieves improved cycling stability and rate capability, and the influence of structural features on the aforementioned performance is studied. The Si anode on the 20 μm-thick Cu current collector with a groove density of 75% and a depth of 15 μm exhibits a capacity of 1182 mAh/g after 300 cycles at 1 C and shows a high-rate capacity of 684 mAh/g at 3 C.
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  • 文章类型: Journal Article
    增材制造(AM)的出现正在迅速塑造医疗技术,推动个性化和增强植入物功能化以改善临床结果。尽管需要在制造后修改已建成的表面,但仍采用了AM技术,例如粉末床融合(PBF)。医疗设备制造商已将精力集中在完善各种物理和化学表面精加工方法上,然而,几乎没有共识,一些方法存在几何形状改变或污染的风险。这导致了对激光纹理技术的日益增长的兴趣,以设计器件表面。在这里,将几种生物启发的微米和纳米纹理应用于激光PBFTi-6Al-V4基底以改变物理化学性质,进而我们试图了解这些改变对人骨肉瘤细胞系(MG63)的影响.在不同图案之间揭示了粗糙度和时间依赖性接触角的显著变化,提供了引发所需生物反应的工具。所有表面处理都有效地增强了早期细胞行为,特别是微观纹理的覆盖率增加。模式对细胞分化的影响与仅通道的碱性磷酸酶含量增加不太一致,网格和双纹理。虽然发现长期(21天)矿化在网格中显著增强,双重,三角形和鲨鱼皮纹理。所有物理化学和生物学变量的进一步回归分析表明,应使用几种特性来强烈关联细胞行为。通过粗糙度峰度和甘油接触角的组合解释了21天矿化数据集的82%。总的来说,这份手稿证明了激光纹理提供定制的细胞表面相互作用的能力,它可以被调整以提供一种工具来驱动解剖学定制医疗设备的功能定制。
    The advent of additive manufacturing (AM) is rapidly shaping healthcare technologies pushing forward personalisation and enhanced implant functionalisation to improve clinical outcomes. AM techniques such as powder bed fusion (PBF) have been adopted despite the need to modify the as-built surface post manufacture. Medical device manufacturers have focused their efforts on refining various physical and chemical surface finishing approaches, however there is little consensus and some methods risk geometry alteration or contamination. This has led to a growing interest in laser texturing technologies to engineer the device surface. Herein, several bioinspired micro and nano textures were applied to laser PBF Ti-6Al-V4 substrates to alter physicochemical properties and in-turn we sought to understand what influences these alterations had on a human osteosarcoma cell line (MG63). Significant variations in roughness and time dependent contact angles were revealed between different patterns provide a tool to elicit desired biological responses. All surface treatments effectively enhanced early cell behaviour and in particular coverage was increased for the micro-textures. Influence of the patterns on cell differentiation was less consistent with alkaline phosphatase content increased only for the channel, grid and dual textures. While long term (21 days) mineralisation was found to be significantly enhanced in grids, dual, triangles and shark skin textures. Further regression analysis of all physicochemical and biological variables indicated that several properties should be used to strongly correlate cell behaviour, resulting in 82 % of the 21 day mineralisation dataset explained through a combination of roughness kurtosis and glycerol contact angle. Overall, this manuscript demonstrates the ability of laser texturing to offer tailored cell-surface interactions, which can be tuned to offer a tool to drive functional customisation of anatomically customised medical devices.
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  • 文章类型: Journal Article
    Light-trapping structures formed on surfaces of various materials have attracted much attention in recent years due to their important role in many applications of science and technology. This article discusses various methods for manufacturing light-trapping \"black\" silicon, namely laser, chemical and hybrid chemical/laser ones. In addition to the widely explored laser texturing and chemical etching methods, we develop a hybrid chemical/laser texturing method, consisting in laser post-texturing of pyramidal structures obtained after chemical etching. After laser treatments the surface morphology was represented by a chaotic relief of microcones, while after chemical treatment it acquired a chaotic pyramidal relief. Moreover, laser texturing of preliminarily chemically microtextured silicon wafers is shown to take five-fold less time compared to bare flat silicon. In this case, the chemically/laser-treated samples exhibit average total reflectance in the spectral range of 250-1100 nm lower by 7-10% than after the purely chemical treatment.
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  • 文章类型: Journal Article
    通过飞秒脉冲激光辐照(100fs持续时间,800nm波长,1.44Jcm-2单脉冲注量),以分析表面形态和结构特性上诱导变化的演变。目的是确定激光诱导的周期性表面结构(LIPSS)的发生与单位面积上释放的脉冲数有关。显微拉曼光谱指出,由于相对于原始样品形成有序的碳位点,激光辐照后薄膜的石墨表面含量增加。SEM和AFM表面形态研究可以确定两种不同类型的表面图案:狭窄但高度不规则的波纹,对于累积通量相对较低(<14.4Jcm-2)的辐照,没有明确的空间周期性或远距离顺序和粗糙但高度规则的LIPSS,空间周期性约为630nm±30nm,最高通量为230.4Jcm-2。
    Polycrystalline boron-doped diamond (BDD) films were surface nanotextured by femtosecond pulsed laser irradiation (100 fs duration, 800 nm wavelength, 1.44 J cm-2 single pulse fluence) to analyse the evolution of induced alterations on the surface morphology and structural properties. The aim was to identify the occurrence of laser-induced periodic surface structures (LIPSS) as a function of the number of pulses released on the unit area. Micro-Raman spectroscopy pointed out an increase in the graphite surface content of the films following the laser irradiation due to the formation of ordered carbon sites with respect to the pristine sample. SEM and AFM surface morphology studies allowed the determination of two different types of surface patterning: narrow but highly irregular ripples without a definite spatial periodicity or long-range order for irradiations with relatively low accumulated fluences (<14.4 J cm-2) and coarse but highly regular LIPSS with a spatial periodicity of approximately 630 nm ± 30 nm for higher fluences up to 230.4 J cm-2.
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  • 文章类型: Journal Article
    在社会发展的时代,可持续性已成为许多金属行业制造商的主要关注点。在这种情况下,表面纹理的切削工具提供了一个有前途的方法,在减少能源消耗和材料浪费。在这项工作中,直接激光干涉图案化用于在硬质合金切削刀片的前刀面上产生空间周期为2.0µm和5.5µm的周期性线状结构。通过控制施加的激光脉冲数,可以达到高达1.75µm的结构深度。在润滑条件下对具有纹理和未经处理的工具的Al6061T6零件进行车削实验,以确定其摩擦学性能。由于在刀具/切屑界面处的摩擦行为的相应改善,所使用的纹理化切削刀具可以有效地降低高达17%的加工力。此外,激光加工工具产生更薄的芯片和减少31%的铝工件的表面粗糙度。
    In times of societal development, sustainability has become a major concern for many manufacturers in the metal industries. In this context, surface texturing of cutting tools offers a promising approach in terms of reducing energy consumption and material waste. In this work, direct laser interference patterning is utilized for producing periodic line-like structures with spatial periods of 2.0 µm and 5.5 µm on rake-flank faces of cemented tungsten carbide cutting inserts. Structure depths up to 1.75 µm are reached by controlling the applied number of laser pulses. Turning experiments under lubricated conditions carried out on Al 6061 T6 parts with textured and untreated tools are performed to determine their tribological performances. The used textured cutting tools can effectively decrease machining forces up to 17% due to the corresponding improvement in frictional behavior at the tool/chip interface. Furthermore, the laser-processed tools produce thinner chips and decrease the surface roughness by 31% of the aluminum work piece.
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  • 文章类型: Journal Article
    牙种植体表面的激光加工由于其无可否认的优势而成为经典技术的更广泛替代品,包括控制微观尺度的氧化物形成和结构和表面起伏。因此,使用激光,我们在钛螺钉形植入物的表面上创建了几种各种形状的仿生地形,以研究其成功率和存活率。地形的一个显着特征是“µ-rooms”的存在,这些空间是由凹陷和隆起产生的特殊空间,类似于骨细胞可能生活在其中的µ大小的房间。我们使用连续的牙科植入物(G-topographywithµ-canals)进行了可比较的体内研究,离散(带μ腔的S-形貌),和不规则(I-topographies)激光诱导的地形。用统计学方法(p值小于0.05)进行组织学分析,这表明G-topography具有最高的BIC参数,并且包含最多数量的成熟骨细胞,表明次级稳定性和骨整合最好。
    Laser processing of dental implant surfaces is becoming a more widespread replacement for classical techniques due to its undeniable advantages, including control of oxide formation and structure and surface relief at the microscale. Thus, using a laser, we created several biomimetic topographies of various shapes on the surface of titanium screw-shaped implants to research their success and survival rates. A distinctive feature of the topographies is the presence of \"µ-rooms\", which are special spaces created by the depressions and elevations and are analogous to the µ-sized room in which the osteocyte will potentially live. We conducted the comparable in vivo study using dental implants with continuous (G-topography with µ-canals), discrete (S-topography with μ-cavities), and irregular (I-topography) laser-induced topographies. A histological analysis performed with the statistical method (with p-value less than 0.05) was conducted, which showed that G-topography had the highest BIC parameter and contained the highest number of mature osteocytes, indicating the best secondary stability and osseointegration.
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