Composites

复合材料
  • 文章类型: Journal Article
    环氧树脂,以其优异的性能而闻名,是广泛使用的热固性树脂,但是它们脆性断裂的趋势限制了它们的应用。本研究通过Hummer方法制备氧化石墨烯解决了这个问题,用超支化聚酰胺酯改性,用水合肼还原得到功能化石墨烯。这种官能化的石墨烯改善了与环氧树脂的相容性。使用一种新颖的两相萃取方法,制备了不同比例的功能化石墨烯/环氧树脂复合材料,并测试了其力学性能和热稳定性。结果表明,复合材料的拉伸强度显著改善:0.1重量%的官能化石墨烯增加77%,比纯环氧树脂,弯曲强度为56%,玻璃化转变温度为50℃。这些增强,归因于石墨烯和环氧树脂之间改善的相容性,展示了功能化石墨烯减轻环氧树脂脆性的潜力,扩大其应用潜力。
    Epoxy resins, known for their excellent properties, are widely used thermosetting resins, but their tendency towards brittle fracture limits their applications. This study addresses this issue by preparing graphene oxide via the Hummer method, modifying it with hyperbranched polyamide ester, and reducing it with hydrazine hydrate to obtain functionalized graphene. This functionalized graphene improves compatibility with epoxy resin. Using a novel two-phase extraction method, different ratios of functionalized graphene/epoxy composites were prepared and tested for mechanical properties and thermal stability. The results showed significant improvements: the tensile strength of composites with 0.1 wt% functionalized graphene increased by 77% over pure epoxy resin, flexural strength by 56%, and glass transition temperature by 50°C. These enhancements, attributed to the improved compatibility between graphene and epoxy resin, demonstrate the potential of functionalized graphene to mitigate the brittleness of epoxy resins, expanding their application potential.
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  • 文章类型: Journal Article
    骨折钢板通常由钛合金或不锈钢制成,比骨头硬得多。然而,过于坚硬的钢板可以限制骨折处的轴向碎片间运动,导致延迟的骨痂形成和愈合。以及导致骨板下的骨“应力屏蔽”导致骨萎缩,骨吸收,和板松动。因此,以前已经做出了许多努力来开发使用合成纤维具有定制材料特性的非金属骨折板(例如,芳纶,碳,玻璃)在聚合物树脂中。即便如此,植物纤维(例如,亚麻,罗塞尔,剑麻)提供比合成纤维更多的优势,例如可用性,生物降解性,加工过程中毒性较小,更低的财务成本,和可回收性。因此,人们对单独使用植物纤维有了新的兴趣,或与合成纤维结合,增强聚合物的各种应用。因此,这是对由植物纤维单独增强或使用合成纤维补充的复合材料制成的创新骨折板的材料性能和工程性能的第一篇综述文章。本文介绍了材料级纤维性能(例如,弹性模量,极限强度),材料级板材属性(例如,疲劳强度,冲击韧性),和骨板工程性能(例如,总刚度,板应力),除了讨论一般发现,学习质量,未来的工作。这篇文章可以帮助工程师和外科医生设计,制造,分析,并利用新型骨折钢板。
    Bone fracture plates are usually made from titanium alloy or stainless steel, which are much stiffer than bone. However, overly stiff plates can restrict axial interfragmentary motion at the fracture leading to delayed callus formation and healing, as well as causing bone \"stress shielding\" under the plate leading to bone atrophy, bone resorption, and plate loosening. Consequently, there have been many prior efforts to develop nonmetallic bone fracture plates with customized material properties using synthetic fibers (e.g., aramid, carbon, glass) in polymer resin. Even so, plant fibers (e.g., flax, roselle, sisal) offer additional advantages over synthetic fibers, such as availability, biodegradability, less toxicity during processing, lower financial cost, and recyclability. As such, there is an emerging interest in using plant fibers alone, or combined with synthetic fibers, to reinforce polymers for various applications. Thus, this is the first review article on the material properties and engineering performance of innovative bone fracture plates made from composite materials reinforced by plant fibers alone or supplemented using synthetic fibers. This article presents material-level fiber properties (e.g., elastic modulus, ultimate strength), material-level plate properties (e.g., fatigue strength, impact toughness), and bone-plate engineering performance (e.g., overall stiffness, plate stress), as well as discussing general findings, study quality, and future work. This article may help engineers and surgeons to design, fabricate, analyze, and utilize novel bone fracture plates.
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  • 文章类型: Journal Article
    随着信息通信行业的快速发展,电磁波的使用对人体健康和设备功能失调造成了危害。电磁波的吸附和屏蔽已经在各种材料中实现。独特的可调节空间结构使金属有机框架(MOFs)有望用于电磁屏蔽和吸附。随着MOFs研究的进展,已经开发了各种基于MOF的大规模材料。例如,MOFs空间结构已从2D扩展到3D以加载更多的配体。MOFs及其衍生物的合成方法进展不断,优先于大规模制备和绿色合成。本文综述了合成MOFs及其衍生物的方法,并探讨了MOFs空间结构对电磁干扰(EMI)屏蔽和电磁波吸收能力的影响。同时,详细的例子被用来集中在五种不同的MOFs复合材料在电磁屏蔽和电磁波吸收的应用。最后,介绍了MOFs在电磁场中的当前挑战和前景,为电磁波加工应用MOFs及其复合材料的制备和设计提供了有益的参考。
    With the rapid development of information and communication industries, the usage of electromagnetic waves has caused the hazard of human health and misfunction of devices. The adsorption and shielding of electromagnetic waves have been achieved in various materials. The unique adjustable spatial structure makes metal-organic frameworks (MOFs) promising for electromagnetic shielding and adsorbing. As MOFs research advances, various large-scale MOF-based materials have been developed. For instance, MOFs spatial structure has been expanded from 2D to 3D to load more ligands. Progress in synthetic methods for MOFs and their derivatives is advancing, with priority on large-scale preparation and green synthesis. This review summarizes the methods for synthesizing MOFs and their derivatives, and explores the effects of MOFs spatial structure on electromagnetic interference (EMI) shielding and electromagnetic wave absorption capabilities. At the same time, detailed examples are used to focus on the applications of five different MOFs composites in electromagnetic shielding and electromagnetic wave absorption. Finally, the current challenges and prospects of MOFs in the electromagnetic field are introduced, providing a useful reference for the preparation and design of MOFs and their composites for electromagnetic wave processing applications.
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  • 文章类型: Journal Article
    肿瘤引起的骨缺损,骨关节炎,骨质疏松症引起了极大的关注。由于突出的生物相容性,成骨促进,继发感染发生率较低,刺激响应的生物材料越来越多地用于管理这个问题。这些生物材料对某些刺激有反应,改变它们的机械性能,形状,或相应的药物释放速率。此后,激活的物质对细胞和组织发挥指导或触发作用,匹配原始骨组织的特性,与周围的硬组织建立紧密的连接,并提供合适的机械强度。在这次审查中,提出了不同类别的刺激响应生物材料的基本定义。此外,可能的机制,高级研究,并对每种分类的利弊进行了讨论和分析。这篇综述旨在对刺激响应型生物材料的未来发展进行展望。
    Bone defects caused by tumors, osteoarthritis, and osteoporosis attract great attention. Because of outstanding biocompatibility, osteogenesis promotion, and less secondary infection incidence ratio, stimuli-responsive biomaterials are increasingly used to manage this issue. These biomaterials respond to certain stimuli, changing their mechanical properties, shape, or drug release rate accordingly. Thereafter, the activated materials exert instructive or triggering effects on cells and tissues, match the properties of the original bone tissues, establish tight connection with ambient hard tissue, and provide suitable mechanical strength. In this review, basic definitions of different categories of stimuli-responsive biomaterials are presented. Moreover, possible mechanisms, advanced studies, and pros and cons of each classification are discussed and analyzed. This review aims to provide an outlook on the future developments in stimuli-responsive biomaterials.
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  • 文章类型: Journal Article
    在这篇透视文章中,DanSameoto教授概述了他对仿生粘合剂领域未来机会的看法。尽管世界各地的团体在这个子领域进行了二十多年的优秀学术工作,这些材料的经济价值和影响有些平淡无奇。该领域的问题是,它是否应该有一个科学和工程重点,以创造对材料的每一个更大的性能和理解,并希望“如果我们建造它,“他们会来的”。也许我们应该扩展我们对这些材料的理想最终应用的概念,并专注于寻找更好的最终应用,这些材料可以真正发光;本文重点介绍了一些应用,如微流体和复合材料。现在是下一代研究超越生物模拟的时候了,着眼于重新设计应用,以经济可行的方式利用这些材料的独特特性。
    In this perspective article, Professor Dan Sameoto outlines his opinion on future opportunities in the field of biomimetic adhesives. Despite over twenty years of excellent academic work by groups all around the world in this subfield, the economic value and impact of these materials is somewhat underwhelming. The question for the field is whether it should have a scientific and engineering focus to create every greater performance and understanding of the materials and hope that \"if we build it, they will come\". Perhaps we should expand our concept on what could be the desirable end applications for such materials and focus efforts on finding better end applications in which these materials can truly shine; a few of those applications like microfluidics and composites are highlighted in this article. It is time for a next generation of research to look beyond biomimicry and look towards re-engineering applications to make use of these materials\' unique properties in economically viable ways.
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  • 文章类型: Journal Article
    使用3D打印技术制造基于可持续材料的新产品,使人们能够利用回收利用的二次原材料。这项工作研究了基于聚乳酸(PLA)的3D打印复合丝的结构性能,作为一个矩阵,用再生碳纤维(RCF)增强。碳纤维通过专利热工艺从工业废料中回收,用于生产用于增材制造的热塑性复合长丝,无需任何额外的处理和添加剂。回收碳纤维(rCF)含量对热性能的影响,复合材料的力学性能和微观结构进行了研究,范围为3-20重量%。对于所有样品,记录的TGA曲线在290-380°C的温度范围内表现出单级重量损失,并且残余rCF含量与理论纤维负载良好地一致。挤出长丝的杨氏模量强烈增加到低于临界含量(5重量%),而在较高的含量下,改善降低。与纯PLA3D打印样品相比,储能模量增加了54%,导致打印样品具有更高的rCF含量。SEM图像强调了在挤出流方向上强烈的rCF主导排列,在灯丝内部形成几乎单向的增强。这些发现表明,用分散良好的回收CF增强的均匀复合长丝,无需额外的化学改性和添加剂,是适合增材制造的材料。已经讨论了材料内rCF拓扑分布对机械性能的影响,强调孤立的纤维可以有效地转移负载相对于渗透的3D网络,并与微观结构相关。
    The use of 3D printing technology for manufacturing new products based on sustainable materials enables one to take advantage of secondary raw materials derived from recycling. This work investigates the structural performances of 3D printing composite filaments based on polylactic acid (PLA), as a matrix, reinforced by recycled carbon fiber (rCF). Carbon fibers were recovered from industrial scraps by a patented thermal process and used to produce thermoplastic composite filaments for additive manufacturing without any additional treatment and additives. The influence of the recovered carbon fiber (rCF) content on the thermal properties, mechanical properties and microstructure of the composites was studied in the range of 3-20 wt%. The recorded TGA curves exhibited a one-stage weight loss within the temperature range 290-380 °C for all samples and the residual rCF content was in good agreement with the theoretical fiber loading. The Young modulus of the extruded filaments strongly increased below a critical content (5 wt%), while at higher content the improvement was reduced. An increase in the storage modulus of 54% compared to neat PLA 3D printed sample resulted in a printed specimen with a higher rCF content. SEM images highlighted a strong rCF prevailing alignment in the direction of the extrusion flow, creating almost unidirectional reinforcement inside the filament. These findings suggest that homogeneous composite filaments reinforced with well-dispersed recycled CF without additional chemical modification and additives are suitable materials for additive manufacturing. The effect of rCF topological distribution within the material on the mechanical performances has been discussed, highlighting that the isolated fibers could efficiently transfer loads with respect to the percolated 3D network and have been correlated with the microstructure.
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  • 文章类型: Journal Article
    熔丝制造(FFF)是一种关键的基于挤出的增材制造(AM)工艺,用于从聚合物及其复合材料制造组件。功能梯度材料(FGM)通过调节化学成分而表现出空间变化的特性,微结构,和设计属性,提供增强的性能比均匀的材料和传统的复合材料。这些材料在航空航天中至关重要,汽车,和医疗应用,重量的优化,成本,功能特性至关重要。传统的FGM制造技术受到复杂性的阻碍,高成本,和有限的精度。AM,特别是FFF,为女性生殖器切割生产提供了一个有希望的替代方案,尽管它的应用主要局限于研究环境。本文对当前FGM的FFF技术进行了深入的回顾,评估传统方法的局限性,并讨论了挑战,机遇,以及这一新兴领域未来的研究轨迹。
    Fused filament fabrication (FFF) is a key extrusion-based additive manufacturing (AM) process for fabricating components from polymers and their composites. Functionally gradient materials (FGMs) exhibit spatially varying properties by modulating chemical compositions, microstructures, and design attributes, offering enhanced performance over homogeneous materials and conventional composites. These materials are pivotal in aerospace, automotive, and medical applications, where the optimization of weight, cost, and functional properties is critical. Conventional FGM manufacturing techniques are hindered by complexity, high costs, and limited precision. AM, particularly FFF, presents a promising alternative for FGM production, though its application is predominantly confined to research settings. This paper conducts an in-depth review of current FFF techniques for FGMs, evaluates the limitations of traditional methods, and discusses the challenges, opportunities, and future research trajectories in this emerging field.
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  • 文章类型: Journal Article
    本研究旨在研究将蛋壳废物衍生的天然生物炭(BC)整合到柔性聚氨酯(FPU)泡沫中以增强其机械和声学性能的潜力。该研究探讨了以各种重量比(0.1、0.3、0.5和0.7wt。%)对FPU泡沫性能的影响。此外,用(3-氨基丙基)三甲氧基硅烷(APTMS)以不同的比例(10、20和30wt。%)和不同粒径的BC对热的影响,机械,并研究了FPU复合材料的声学特性。功能组,形态学,使用傅里叶变换红外光谱(FTIR)分析开发的FPU复合材料的元素组成,场发射扫描电子显微镜(FESEM),和能量色散X射线(EDX)技术。密度等特征,凝胶分数,和孔隙率也进行了评估。结果表明,添加0.1wt后,FPU泡沫的密度分别增加了4.32%和7.83%,而孔隙率分别降低到50.22%和47.05%。%的未改性BC和具有20wt.%APTMS,分别,与未填充的FPU相比。此外,在包含0.1wt的情况下,FPU基质的凝胶分数分别增加了1.91%和3.55%。%未改性BC和具有20wt.%APTMS,分别。此外,TGA分析显示,与未填充的FPU相比,所有FPU复合材料均表现出改善的热稳定性,掺入20wt。改性BC的FPU样品达到312.17°C的峰值。%APTMS。压缩强度随0.1wt。%未处理的BC,但在较高浓度时降低。与未填充的FPU相比,用20%APTMS改性BC导致压缩强度增加8.23%。声学分析表明,BC的加入改善了吸收,和改性BC增强FPU的吸收特性,达到D类20毫米的厚度。与未填充的FPU样品(E类)相比,用APTMS改性的BC进一步改善了声学性能,20%的修改显示出最好的结果。这些复合材料为吸声应用提供了有前途的材料,并解决了与蛋壳废物相关的环境问题。
    This study aims to investigate the potential of integrating natural biochar (BC) derived from eggshell waste into flexible polyurethane (FPU) foam to enhance its mechanical and acoustic performance. The study explores the impact of incorporating BC at various weight ratios (0.1, 0.3, 0.5, and 0.7 wt. %) on the properties of the FPU foam. Additionally, the effects of modifying the BC with (3-aminopropyl)trimethoxysilane (APTMS) at different ratios (10, 20, and 30 wt. %) and the influence of diverse particle sizes of BC on the thermal, mechanical, and acoustic characteristics of the FPU composite are investigated. The functional groups, morphology, and elemental composition of the developed FPU composites are analyzed using Fourier-transform infrared spectroscopy (FTIR), field-emission scanning electron microscopy (FESEM), and energy-dispersive X-ray (EDX) techniques. Characteristics such as density, gel fraction, and porosity were also assessed. The results reveal that the density of FPU foam increased by 4.32% and 7.83% while the porosity decreased to 50.22% and 47.05% with the addition of 0.1 wt. % of unmodified BC and modified BC with 20 wt. % APTMS, respectively, compared to unfilled FPU. Additionally, the gel fraction of the FPU matrix increases by 1.91% and 3.55% with the inclusion of 0.1 wt. % unmodified BC and modified BC with 20 wt. % APTMS, respectively. Furthermore, TGA analysis revealed that all FPU composites demonstrate improved thermal stability compared to unfilled FPU, reaching a peak value of 312.17°C for the FPU sample incorporating BC modified with 20 wt. % APTMS. Compression strength increased with 0.1 wt. % untreated BC but decreased at higher concentrations. Modifying BC with 20% APTMS resulted in an 8.23% increase in compressive strength compared to unfilled FPU. Acoustic analysis showed that the addition of BC improved absorption, and modified BC enhanced absorption characteristics of FPU, reaching Class D with a 20 mm thickness. BC modified with APTMS further improved acoustic properties compared to the unfilled FPU sample (Class E), with 20% modification showing the best results. These composites present promising materials for sound absorption applications and address environmental issues related to eggshell waste.
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  • 文章类型: Journal Article
    聚合物光纤(POF)重量轻,耐疲劳,适用于局域网,汽车,航空航天,智能纺织品,超级计算机,和服务器。然而,商业上可用的POF专门使用来自不可再生资源的合成聚合物制造。最近,已经尝试制造生物相容性和生物聚合物光纤。然而,它们在机械性能方面的局限性,热稳定性,和光学性能箔在波导中的实际应用。这里,我们报告了制备具有定制机械强度的生物聚合物光纤的综合研究,热性能,以及它们的短距离应用。具体来说,我们使用藻酸盐作为甲基纤维素的关键成分之一,以促进在环境条件下易于扩展的湿法纺丝,以制造21种复合纤维的组合。纤维显示高的最大应变(高达58%),杨氏模量(高达11GPa),韧性模量(高达63MJ/m3),和高强度(高达195MPa),取决于成分和制造条件。韧性模量与玻璃光纤相当,而最大应变高出近15倍。具有高热稳定性的机械坚固的纤维允许快速湿度,触摸感应,复杂的形状,如蛇形,线圈,或扭曲的结构,而不会失去其光传输性能。更重要的是,光纤在近红外(NIR)区域显示出增强的光学性能和灵敏度,使它们适合先进的生物医学应用。我们的工作表明,生物基材料提供了创新的解决方案,可以从无化石燃料的资源中创建具有新颖功能的短距离光纤。
    Polymer optical fibers (POFs) are lightweight, fatigue-tolerant, and suitable for local area networks, automobiles, aerospace, smart textiles, supercomputers, and servers. However, commercially available POFs are exclusively fabricated using synthetic polymers derived from nonrenewable resources. Recently, attempts have been made to fabricate biocompatible and biopolymeric optical fibers. However, their limitations in mechanical performance, thermal stability, and optical properties foil practical applications in waveguiding. Here, we report a comprehensive study of the preparation of biopolymer optical fibers with tailored mechanical strength, thermal properties, and their short-distance applications. Specifically, we use alginate as one of the key components with methylcelluloses to promote readily scalable wet spinning at ambient conditions to fabricate 21 combinations of composite fibers. The fibers display high maximum strain (up to 58%), Young\'s modulus (up to 11 GPa), modulus of toughness (up to 63 MJ/m3), and a high strength (up to 195 MPa), depending on the composition and fabrication conditions. The modulus of toughness is comparable to that of glass optical fibers, while the maximum strain is nearly 15 times higher. The mechanically robust fibers with high thermal stability allow rapid humidity, touch sensing, and complex shapes such as serpentine, coil, or twisted structures without losing their light transmission properties. More importantly, the fibers display enhanced optical performance and sensitivity in the near-infrared (NIR) region, making them suitable for advanced biomedical applications. Our work suggests that biobased materials offer innovative solutions to create short-distance optical fibers from fossil fuel-free resources with novel functionalities.
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  • 文章类型: Journal Article
    基于聚合物的介电薄膜电容器由于其超高功率密度和超快速电荷存储/释放能力而成为电子和电力系统中必不可少的能量存储组件。尽管如此,它们相对较低的能量密度不能完全满足电力电子和脉冲功率系统的要求。在这里,通过构建氢键网络和拉伸取向策略,制备了基于具有边缘羟基化氮化硼纳米片(BNNS-OH)的铁电聚合物的可扩展复合介电膜。氮化硼上羟基的存在有助于在铁电聚合物内形成稳固的氢键网络,导致杨氏模量和优越的介电性能显著增加。此外,拉伸过程通过共价和氢键相互作用使BNNS-OH和氢键网络沿拉伸方向对齐,产生显著的抗拉强度(109兆帕),击穿强度(688MVm-1),和能量密度(28.2Jcm-3),性能优于最具代表性的基于聚合物的介电薄膜。结合制备工艺简单的优点,非凡的储能性能,和低成本的原材料,这种策略对于大规模生产具有高机械性能和介电性能的聚合物基介电薄膜是可行的,并为下一代储能应用的发展开辟了新的道路。
    Polymer-based dielectric film capacitors are essential energy storage components in electronic and power systems due to their ultrahigh power density and ultra-fast charge storage/release capability. Nonetheless, their relatively low energy density does not fully meet the requirements of power electronics and pulsed power systems. Herein, a scalable composite dielectric film based on a ferroelectric polymer with edge hydroxylated boron nitride nanosheets (BNNS-OH) is fabricated via the construction of a hydrogen bonding network and stretching orientation strategy. The presence of hydroxyl groups on boron nitride aids in forming a robust hydrogen bonding network within the ferroelectric polymer, leading to a significant increase in Young\'s modulus and superior dielectric performance. Furthermore, the stretching process aligns the BNNS-OH and the hydrogen bonding network along the drawing direction via covalent and hydrogen bonding interaction, resulting in a remarkable tensile strength (109 MPa), breakdown strength (688 MV m-1), and energy density (28.2 J cm-3), outperforming mostrepresentative polymer-based dielectric films. In combining the advantages of a simple preparation process, extraordinary energy storage performance, and low-cost raw materials, this strategy is viable for large-scale production of polymer-based dielectric films with high mechanical and dielectric performance and opens a new path for the development of next-generation energy storage applications.
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