Selective catalytic reduction

选择性催化还原
  • 文章类型: Journal Article
    到目前为止,硫中毒和水热老化仍然是Cu-SSZ-13催化剂在柴油机废气中NOx的选择性催化还原(SCR)的实际应用中面临的挑战。这里,我们精心设计并深入研究了水热老化和SO2中毒对原始Cu-SSZ-13和Cu-SSZ-13@Ce0.75Zr0.25O2核@壳结构催化剂(Cu@CZ)的合成作用。已经发现,Cu@CZ易受750°C和5体积%H2O的影响,然后是200ppmSO2和5体积%H2O(Cu@CZ-A-S)仍然可以在明显更宽的温度范围内保持近100%的NOx转化率200-425°C,明显比Cu-SSZ-13-A-S(300-400°C)对应物更宽。实验结果表明,水热老化过程导致Cu-SSZ-13笼内高活性Cu物种向CZ表面迁移,形成具有丰富界面的CuO/CZ,显着增强了NO的吸附和随后的活化,导致产生反应性N2O3和HONO中间体。此外,密度泛函理论(DFT)计算表明,HONO*物种的H可以充当布朗斯台德酸位点,有效吸附NH3以产生活性NH4NO2*中间体,容易分解成N2和H2O。此外,该途径是具有0.93eV的能垒的速率决定步骤,显著低于“标准SCR”途径(1.42eV)。因此,新的CuO/CZ界面的形成极大地提高了低温NH3-SCR活性,并改善了Cu@CZ催化剂对硫中毒和水热老化的共抗性。
    Hitherto, sulfur poisoning and hydrothermal aging have still been the challenges faced in practical applications of the Cu-SSZ-13 catalyst for the selective catalytic reduction (SCR) of NOx from diesel engine exhaust. Here, we elaborately design and conduct an in-depth investigation of the synthetic effects of hydrothermal aging and SO2 poisoning on pristine Cu-SSZ-13 and Cu-SSZ-13@Ce0.75Zr0.25O2 core@shell structure catalysts (Cu@CZ). It has been discovered that Cu@CZ susceptible to 750 °C with 5 vol % H2O followed by 200 ppm SO2 with 5 vol % H2O (Cu@CZ-A-S) could still maintain nearly 100% NOx conversion across the significantly wider temperature region of 200-425 °C, which is remarkably broader than that of the Cu-SSZ-13-A-S (300-400 °C) counterpart. The experimental results show that the hydrothermal aging process results in the migration of highly active Cu species within the cage of Cu-SSZ-13 to the CZ surface, forming CuO/CZ with abundant interfaces, which significantly enhances the adsorption and subsequent activation of NO, leading to the generation of reactive N2O3 and HONO intermediates. Moreover, density functional theory (DFT) calculations reveal that the H of the HONO* species can function as Brønsted acid sites, effectively adsorbing NH3 to generate the active NH4NO2* intermediate, which readily decomposes into N2 and H2O. Furthermore, this pathway is the rate-determining step with an energy barrier of 0.93 eV, notably lower than that of the \"standard SCR\" pathway (1.42 eV). Therefore, the formation of the new CuO/CZ interface profoundly boosts the low-temperature NH3-SCR activity and improves the coresistance of the Cu@CZ catalyst to sulfur poisoning and hydrothermal aging.
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  • 文章类型: Journal Article
    在低温下用NH3选择性催化还原氮氧化物仍然是工业应用的关键目标。然而,在90℃下运行的有效催化剂很少报道,将SCR方案限制在高温条件下。在这里,我们报告了一种独特的MnO2纳米丝催化剂生长在活性半焦通过一步原位水热方法合成,在90oC下表现出稳定和显著的100%NO转化为N2的转化率和100%的选择性,优于其他制备的结构(纳米线,纳米棒,和纳米管)。程序升温脱附表明MnO2(NFs)/ASC上有大量的酸性位点,有利于NH4+离子的形成。同时,漫反射红外傅里叶变换光谱揭示了NO与O2的活化,通过二齿硝酸盐物种形成二齿硝酸盐/桥接硝酸盐NO2中间体,在低温下用NH3触发快速SCR。如此有效,易于准备,和低成本催化剂为广泛的应用场景为低温SCR铺平了一条新途径。
    Selective catalytic reduction of nitrogen oxides with NH3 at low temperatures remains a key goal for industrial applications. However, effective catalysts operating at 90 oC are rarely reported, limiting SCR scenarios to high-temperature conditions. Herein, we report a unique MnO2 nanofilament catalyst grown on activated semi-coke synthesized via a one-step in situ hydrothermal approach, which exhibits a stable and marked 100% conversion rate of NO to N2 with 100% selectivity at 90 oC, superior to the other prepared structures (nanowires, nanorods, and nanotubes). Temperature-programmed desorption shows a large number of acid sites on MnO2(NFs)/ASC, benefiting the formation of NH4+ ions. Meanwhile, diffuse reflectance infrared Fourier transform spectroscopy reveals the activation of NO with O2 to form bidentate nitrate/bridging nitrate NO2 intermediates via bidentate nitrate species, triggering the Fast SCR with NH3 at low temperatures. Such an effective, easy-to-prepare, and low-cost catalyst paves a new pathway for low-temperature SCR for a wide range of application scenarios.
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  • 文章类型: Journal Article
    更新金属中毒的NH3-SCR催化剂具有减轻环境污染和同时利用危险废物的巨大潜力。含有重金属的离子化合物通常由于其高极化性而表现出有限的溶解度,使传统的洗涤技术在去除重金属毒物方面无效。这项研究提出了一种基于气体的方法,用于再生NH3-SCR技术中使用的重金属中毒的V2O5-WO3/TiO2催化剂。再生是通过采用掩蔽和重建策略来实现的,这涉及原位形成NO2以介导SO3的产生。这实现了Pb的有效键合并触发了活性VOx位点的重建。原位光谱学证实,PbO的硫酸化恢复了酸度,而由TiO2的硫酸化产生的占据效应促进了更多的聚合物VOx物种的形成。因此,与新鲜催化剂相比,再生催化剂表现出增强的活性和对金属毒物的优异抗性。创新的方法为延长中毒催化剂的寿命提供了一个有前途的解决方案,减少废物产生,提高NH3-SCR系统的效率。
    Renewing metal-poisoned NH3-SCR catalysts holds great potential for mitigating environmental pollution and utilizing hazardous wastes simultaneously. Ionic compounds containing heavy metals often exhibit limited solubility due to their high polarizability, making traditional washing techniques ineffective in removing heavy metal poisons. This study presents a gas-based method for regenerating heavy-metal-poisoned V2O5-WO3/TiO2 catalysts employed in NH3-SCR techniques. The regeneration is achieved by employing a masking and reconstruction strategy, which involves the in situ formation of NO2 to mediate the production of SO3. This enables the effective bonding of Pb and triggers the reconstruction of active VOx sites. In situ spectroscopy confirms that the sulfation of PbO restores acidity, while the occupied effect resulting from the sulfation of TiO2 promotes the formation of more polymeric VOx species. Consequently, the regenerated catalyst exhibits enhanced activity and superior resistance to metal poisons compared with the fresh catalyst. The innovative method offers a promising solution for extending the lifespan of poisoned catalysts, reducing waste generation, and enhancing the efficiency of NH3-SCR systems.
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  • 文章类型: Journal Article
    负载在沸石SoconyMobil-5(ZSM-5)上的钡和铱是一氧化碳(CO-SCR)选择性催化还原一氧化氮的有效催化剂,具有增强的循环稳定性。Ba的引入阻碍了金属Ir活性物质的氧化,并使Ir保持活性金属状态,从而防止CO-SCR反应中催化活性的降低。此外,Ba改性增加了催化剂对NO的吸附,进一步提高催化活性。由于IrBa0.2/ZSM-5(27)中Ir0的抗氧化能力优于Ir/ZSM-5(27),IrBa0.2/ZSM-5(27)显示出比Ir/ZSM-5(27)更好的稳定性。考虑到本研究中的所有样品都经过了模拟实际烟气(例如烧结烟气和焦炉烟气)的测试,将NH3引入到反应体系中以用作NOx的额外还原剂。使用NH3-CO-SCR系统显著改善了NOx到N2的转化率(77.1%)。拟议的催化剂和反应系统是处理烟气的有前途的替代品,在富氧环境中含有大量的NOx和CO。
    Barium and iridium supported on Zeolite Socony Mobil-5 (ZSM-5) are efficient catalysts for the selective catalytic reduction of nitric oxide by carbon monoxide (CO-SCR), with enhanced cyclic stability. The introduction of Ba hindered the oxidation of metallic Ir active species and enabled Ir to maintain an active metallic state, thereby preventing a decrease in catalytic activity in the CO-SCR reaction. Moreover, the Ba modification increased the NO adsorption of the catalyst, further improving the catalytic activity. Owing to the better anti-oxidation ability of Ir0 in IrBa0.2/ZSM-5(27) than in Ir/ZSM-5(27), IrBa0.2/ZSM-5(27) showed better stability than Ir/ZSM-5(27). Considering that all samples in the present study were tested to simulate actual flue gases (such as sintering flue gas and coke oven flue gas), NH3 was introduced into the reaction system to serve as an extra reductant for NOx. The NOx conversion to N2 (77.1%) was substantially improved using the NH3-CO-SCR system. The proposed catalysts and reaction systems are promising alternatives for treating flue gas, which contains considerable amounts of NOx and CO in oxygen-enriched environments.
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  • 文章类型: Journal Article
    由碱金属中毒引起的选择性催化还原(SCR)催化剂的失活仍然是一个无法克服的挑战。在这项研究中,我们研究了Na中毒对SCR反应中Fe和Mo共掺杂TiO2(FeaMobTiOx)催化剂性能的影响,并揭示了相关的耐碱机理。在获得的Fe1Mo2.6TiOx催化剂上,均匀分散的FeOx和MoOx物种的协同催化作用导致显著的催化活性,在210-410°C的宽温度范围内实现90%以上的NO转化率。在钠中毒过程中,Na离子主要吸附在MoOx物种上,表现出更强的耐碱性,有效保护FeOx物种。这种优先吸附使Na中毒对Fe1Mo2.6TiOx的负面影响最小化。此外,Na中毒对涉及吸附的NHx与气态NOx反应的Eley-Rideal反应途径影响很小。Na中毒后,路易斯酸位点恶化了,而丰富的布朗斯台德酸位点确保了足够的NHx吸附。从活性MoOx物种用于碱捕获的自卫作用中受益,FeaMobTiOx在SCR反应中表现出优异的耐碱性。该研究为高效耐碱SCR催化剂的设计提供了有价值的见解。
    The deactivation of selective catalytic reduction (SCR) catalysts caused by alkali metal poisoning remains an insurmountable challenge. In this study, we examined the impact of Na poisoning on the performance of Fe and Mo co-doped TiO2 (FeaMobTiOx) catalysts in the SCR reaction and revealed the related alkali resistance mechanism. On the obtained Fe1Mo2.6TiOx catalyst, the synergistic catalytic effect of uniformly dispersed FeOx and MoOx species leads to remarkable catalytic activity, with over 90% NO conversion achieved in a wide temperature range of 210-410 °C. During the Na poisoning process, Na ions predominantly adsorb on the MoOx species, which exhibit stronger alkali resistance, effectively safeguarding the FeOx species. This preferential adsorption minimizes the negative effect of Na poisoning on Fe1Mo2.6TiOx. Moreover, Na poisoning has little influence on the Eley-Rideal reaction pathway involving adsorbed NHx reacting with gaseous NOx. After Na poisoning, the Lewis acid sites were deteriorated, while the abundant Brønsted acid sites ensured sufficient NHx adsorption. As a benefit from the self-defense effects of active MoOx species for alkali capture, FeaMobTiOx exhibits exceptional alkali resistance in the SCR reaction. This research provides valuable insights for the design of highly efficient and alkali-resistant SCR catalysts.
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  • 文章类型: Journal Article
    为了减少SCR催化器中的传感器数量,状态反馈和故障诊断信息。首先,基于流动耦合的模型,热传递,本文对SCR系统中的气固催化反应进行了研究。通过变量替代方法和直线方法(MOL)简化了抛物型偏微分方程。通过具有自适应调整时间步长策略的后向微分公式(BDF)求解简化的方程组。同时,使用Levenberg-Marquardt方法每秒精确校准化学反应参数。其次,本文设计了ATS-UKF,并确保ATS-UKF和SCR模型计算之间的同步,将SCR模型求解BDF的时间步长作为传播sigma点的时间步长。假设两种观测场景:(1)无下游NH3浓度传感器,ATS-UKF观察到氨覆盖率和下游NH3浓度;(2)没有下游NOx传感器,通过ATS-UKF观察到氨覆盖率和下游NOx浓度。最后,本文进行了台架试验。在第一种情况下,相对于模型计算值R²,ATS-UKF获得的氨覆盖率达到0.99。下游NH3浓度的ATS-UKF的观测值与实验值之间的平均绝对误差(MAE)为2.76ppm。在第二种情况下,ATS-UKF获得的氨覆盖率相对于模型计算值R²达到0.99,下游NOx浓度的ATS-UKF的观测值和实验值之间的MAE为1.53ppm。环境含义:自适应时间步长无迹卡尔曼滤波(ATS-UKF)增强了柴油发动机中的尿素选择性催化还原(SCR),改善环境结果。这种方法最大限度地减少传感器的依赖性,实现更精确的SCR系统管理和有效的减排。通过推进排放控制技术,ATS-UKF为全球空气污染缓解工作做出了贡献,支持更清洁的空气和环境可持续性。其在监测和预测SCR性能方面的创新方法标志着朝着环保柴油发动机运行迈出了重要一步。
    To reduce the number of sensors in the SCR catalyst, state feedback and fault diagnosis information are provided. Firstly, a model based on the coupling of flow, heat transfer, and gas-solid phase catalytic reaction in the SCR system is investigated in this paper. The parabolic partial differential equations are simplified by the variable substitution method and the method of lines approach (MOL). The simplified system of equations is solved by backward differentiation formulas (BDF) with adaptive adjustment time step strategy. Meanwhile, the chemical reaction parameters are accurately calibrated per second using the Levenberg-Marquardt method. Secondly, the ATS-UKF is designed in this paper, and to ensure the synchronisation between the ATS-UKF and the SCR model calculations, the time step of solving the BDF by the SCR model is taken as the time step of propagating the sigma points. Two observation scenarios are assumed: (1) no downstream NH3 concentration sensor, ammonia coverage and downstream NH3 concentration are observed by ATS-UKF; (2) no downstream NOx sensor, ammonia coverage and downstream NOx concentration are observed by ATS-UKF. Finally, the paper carries out bench tests. In the first case, the ammonia coverage obtained by the ATS-UKF reached 0.99 with respect to the model-calculated value R². The mean absolute error (MAE) between the observed and experimental values of the ATS-UKF for the downstream NH3 concentration was 2.76 ppm. In the second case, the ammonia coverage obtained by the ATS-UKF reached 0.99 with respect to the model-calculated value R², and the MAE between the observed and experimental values of the ATS-UKF for the downstream NOx concentration was 1.53 ppm. ENVIRONMENTAL IMPLICATION: The Adaptive Time-Step Unscented Kalman Filtering (ATS-UKF) enhances urea Selective Catalytic Reduction (SCR) in diesel engines, improving environmental outcomes. This method minimizes sensor dependence, enabling more precise SCR system management and effective emission reduction. By advancing emission control technologies, ATS-UKF contributes to global air pollution mitigation efforts, supporting cleaner air and environmental sustainability. Its innovative approach in monitoring and predicting SCR performance marks a significant step towards eco-friendly diesel engine operation.
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  • 文章类型: Journal Article
    协同脱除NOx和氯化挥发性有机物(CVOCs)已成为环境催化领域的研究热点。然而,由于NOx催化还原和CVOCs催化氧化之间的权衡效应,实现良好匹配的氧化还原性能和酸度是必不可少的。在这里,协同催化去除NOx和氯苯(CB,作为CVOCs的模型)最初已在Co掺杂的SmMn2O5莫来石催化剂上得到证明。构建了Mn-O-Mn-Mn和Co-O-Mn-Mn两种Mn-Mn位点,具有梯度氧化还原能力。已经证明,不同活性位点的合作可以实现SmMn2O5催化剂的平衡氧化还原和酸性。有趣的是,在两个不同位置的Mn-Mn位点的d带中心通过引入Co而降低,这抑制了硝酸盐的沉积并显着提高了N2的选择性。Co-O-Mn-Mn位点有利于CB的氧化,并与Mn-O-Mn-Mn协同作用,促进协同催化性能。这项工作为在催化剂中协同活性位点上协同去除NOx和CVOCs铺平了道路。
    The synergistic removal of NOx and chlorinated volatile organic compounds (CVOCs) has become the hot topic in the field of environmental catalysis. However, due to the trade-off effects between catalytic reduction of NOx and catalytic oxidation of CVOCs, it is indispensable to achieve well-matched redox property and acidity. Herein, synergistic catalytic removal of NOx and chlorobenzene (CB, as the model of CVOCs) has been originally demonstrated over a Co-doped SmMn2O5 mullite catalyst. Two kinds of Mn-Mn sites existed in Mn-O-Mn-Mn and Co-O-Mn-Mn sites were constructed, which owned gradient redox ability. It has been demonstrated that the cooperation of different active sites can achieve the balanced redox and acidic property of the SmMn2O5 catalyst. It is interesting that the d band center of Mn-Mn sites in two different sites was decreased by the introduction of Co, which inhibited the nitrate species deposition and significantly improved the N2 selectivity. The Co-O-Mn-Mn sites were beneficial to the oxidation of CB and it cooperates with Mn-O-Mn-Mn to promote the synergistic catalytic performance. This work paves the way for synergistic removal of NOx and CVOCs over cooperative active sites in catalysts.
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  • 文章类型: Journal Article
    由层状双氢氧化物(LDH)衍生的金属氧化物有望在NH3对NOx的选择性催化还原(SCR)中获得具有高催化活性和H2O/SO2耐受性的低温脱氮(de-NOx)催化剂。在目前的工作中,我们成功地制备了Gd改性Mn-CoLDHs衍生的Gd改性Mn-Co金属氧化物。所得Gd改性的Mn-Co金属氧化物在NH3-SCR脱NOx反应中表现出优异的催化活性和高的H2O/SO2耐受性。增强的原因可以归因于LDHs继承的独特的表面物理化学性质和Gd的修饰,增加了比表面积,提高表面Mn4+和Co3+的相对含量,增加酸性位点的数量,加强催化剂的还原性,提高了催化活性和H2O/SO2耐受性。此外,结果表明,Gd改性的Mn-Co氧化物表面发生的NH3-SCR脱NOx反应遵循Eley-Rideal(E-R)和Langmuir-Hinshelwood(L-H)机理。本研究为我们提供了一种通过形态控制和稀土改性来提高催化活性和H2O/SO2耐受性的设计方法。
    Metal oxides derived from layered double hydroxides (LDHs) are expected to obtain low-temperature denitrification (de-NOx) catalysts with high catalytic activity and H2O/SO2 tolerance in the selective catalytic reduction (SCR) of NOx with NH3. In current work, we successfully prepared Gd-modified Mn-Co metal oxides derived from Gd-modified Mn-Co LDHs. The resultant Gd-modified Mn-Co metal oxides exhibit excellent catalytic activity and high H2O/SO2 tolerance in the NH3-SCR de-NOx reaction. The reasons for the enhancement can be ascribed to the unique surface physicochemical properties inherited from LDHs and the modification of Gd, which increase the specific surface area, improve the relative content of Mn4+ and Co3+ on the surface, enhance the number of acidic sites, strengthen the reducibility of catalyst, resulting in the enhanced catalytic activity and H2O/SO2 tolerance. Additionally, it is demonstrated that the NH3-SCR de-NOx reaction occurred on the surface of Gd-modified Mn-Co oxides followed both Eley-Rideal (E-R) and Langmuir-Hinshelwood (L-H) mechanisms. This study provides us with a design approach to promote catalytic activity and H2O/SO2 tolerance through morphology control and rare earth modification.
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  • 文章类型: Journal Article
    一氧化碳(CO)最近被认为是在NOx的选择性催化还原(NH3-SCR)中替代NH3的理想还原剂。这种转变在柴油发动机中尤其重要,燃煤工业,钢铁工业,其中由于不完全燃烧而产生大量的CO。开发高性能催化剂仍然是该技术商业化的关键挑战。催化剂表面上的活性位点在该反应的各种微观反应步骤中起着至关重要的作用。这项工作提供了对过渡金属和贵金属基催化剂上活性位点的反应机理的全面概述和见解,包括中间体和活性位点的类型,以及活性分子或原子的转化机制。此外,O2、SO2和碱金属等因素的影响,讨论了CO对NO的还原,并对催化剂设计提出了展望。希望为基于结构-活性关系的高效CO选择性催化脱硝材料的合理设计提供理论指导。
    Carbon monoxide (CO) has recently been considered an ideal reducing agent to replace NH3 in selective catalytic reduction of NOx (NH3-SCR). This shift is particularly relevant in diesel engines, coal-fired industry, the iron and steel industry, of which generate substantial amounts of CO due to incomplete combustion. Developing high-performance catalysts remain a critical challenge for commercializing this technology. The active sites on catalyst surface play a crucial role in the various microscopic reaction steps of this reaction. This work provides a comprehensive overview and insights into the reaction mechanism of active sites on transition metal- and noble metal-based catalysts, including the types of intermediates and active sites, as well as the conversion mechanism of active molecules or atoms. In addition, the effects of factors such as O2, SO2, and alkali metals, on NO reduction by CO were discussed, and the prospects for catalyst design are proposed. It is hoped to provide theoretical guidance for the rational design of efficient CO selective catalytic denitration materials based on the structure-activity relations.
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  • 文章类型: Journal Article
    为了应对更严格的欧盟VII排放标准和“150℃挑战”,用于机动车辆的氨选择性催化还原(NH3-SCR)催化剂需要实现低于200°C的高NO转化率。将金属氧化物与沸石混合是设计低温SCR催化剂的重要策略。这里,我们原始制备的Cu-SSZ-13@MnGdOx(Cu-Z@MGO),在150℃下实现了90%以上的NO转化率和95%的N2选择性。已经证明,MGO的均匀介孔负载层在Cu-Z上生长,在MGO-Cu-Z界面出现再结晶区。我们发现优异的低温SCR活性来源于强的金属氧化物-沸石相互作用(SMZI)效应。SMZI效应导致MGO在Cu-Z表面的锚定和高分散。在SMZI效应的驱动下,Mn3+/Mn4+氧化还原循环确保了低温和中温SCR活性,Cu2+/Cu+氧化还原循环确保了中温和高温SCR活性。MGO的引入提高了-NH2物种在150℃下吸附在Mn位点的反应活性,在低温下实现还原和氧化反应的循环。这种诱导金属氧化物和沸石的SMZI效应的策略为开发高性能催化剂铺平了道路。
    In response to the stricter EU VII emission standards and the \"150 ℃ challenge\", selective catalytic reduction by ammonia (NH3-SCR) catalysts for motor vehicles are required to achieve high NO conversion below 200 °C. Compounding metal oxides with zeolites is an important strategy to design the low-temperature SCR catalysts. Here, we original prepared Cu-SSZ-13 @ MnGdOx (Cu-Z @ MGO), which achieved over 90% NO conversion and 95% N2 selectivity at 150 ℃. It has been demonstrated that a uniform mesoporous loaded layer of MGO grows on Cu-Z, and a recrystallization zone appears at the MGO-Cu-Z interface. We discover that the excellent low-temperature SCR activity derives from the strong metal oxide-zeolite interaction (SMZI) effects. The SMZI effects cause the anchor and high dispersion of MGO on the surface of Cu-Z. Driven by the SMZI effects, the Mn3+/Mn4+ redox cycle ensures the low and medium temperature-SCR activity and the Cu2+/Cu+ redox cycle guarantees the medium and high temperature-SCR activity. The introduction of MGO improves the reaction activity of -NH2 species adsorbed at Mn sites at 150 ℃, achieving a cycle of reduction and oxidation reactions at low temperatures. This strategy of inducing SMZI effects of metal oxides and zeolites paves a way for development of high-performance catalysts.
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