welding process

焊接工艺
  • 文章类型: Journal Article
    焊接过程和焊接仪器的性能可以改善物品的机械性能。这些特性之一是焊接工具的长度。这种方法对金属基质的机械强度具有显著影响。当前的研究使用分子动力学建模和LAMMPS软件来评估焊接工具长度对焊接的Cu-Ag金属基体的机械性能的影响。该模拟利用了Lennard-Jones势函数和嵌入式原子模型。首先,通过改变动能和总能量的计算,验证了模型样品的平衡相。接下来,使用规定的杨氏模量和极限强度研究了焊接基体的力学性能。样品的应力-应变曲线表明,原子样品的机械强度随着焊接工具长度(熔深)的增加而增加。数字上,通过将Fe工具的工具穿透深度从2Λ增加到8Λ,基质样品的杨氏模量和极限强度从34.360GPa增加到1390.84MPa,再增加到38.44GPa和1510MPa,分别。这表明Fe焊接工具的长度显着影响焊接金属基体的机械性能。Fe焊接工具的长度越长,参与的粒子越多,因此,粒子之间形成了更多的键。颗粒之间的结合导致机械性能的变化,比如更大的极限力量。该方法可以优化机械结构,可用于各种行业。
    The welding process and the properties of welding instruments may improve the mechanical performance of an item. One of these properties is the length of the welding tool. This approach has a substantial effect on the mechanical strength of the metallic matrix. The current study used molecular dynamics modeling and LAMMPS software to evaluate the effect of welding tool length on the mechanical properties of a welded Cu-Ag metallic matrix. This simulation makes use of the Lennard-Jones potential function and the embedded atom model. First, the equilibrium phase of modeled samples was verified by changing the computation of kinetic and total energies. Next, the mechanical properties of the welded matrix were studied using the stated Young\'s modulus and ultimate strength. The stress-strain curve of samples demonstrated that the mechanical strength of atomic samples increased as the length of the welding tool (penetration depth) increased. Numerically, by increasing the tool penetration depth of Fe tools from 2 Å to 8 Å, Young\'s modulus and ultimate strength of the matrixes sample increase from 34.360 GPa to 1390.84 MPa to 38.44 GPa and 1510 MPa, respectively. This suggested that the length of the Fe welding tool significantly affected the mechanical properties of the welded metallic matrix. The longer the length of Fe welding tools, the more particles were involved, and consequently, more bonds were formed among the particles. Bonding among the particles caused changes in mechanical properties, such as greater ultimate strength. This method can optimize mechanical structures and be useful in various industries.
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  • 文章类型: Journal Article
    长期以来,地质聚合物材料因其与传统建筑材料的竞争性能而闻名。它们的特殊功能包括高耐高温性和良好的耐火性。它们通常在不超过100°C的温度下用作绝缘材料(因为在这些条件下它们可以实现0.060W/m×K或更小的导热系数)。尽管如此,它们还可以在超过1000°C的温度下用作隔热材料。一种使用非常高温度的技术是金属焊接技术,温度通常超过3000°C。地质聚合物,由于他们的属性,也可以是一个有趣的新的替代在各种焊接应用。本文介绍了地质聚合物对超过3000°C的温度的耐锅性的初步结果。给出了使钢基材绝缘的泡沫地聚合物的测试结果,并制作了用于铝热钢钢轨焊接的地聚合物模具,并进行了实际测试。结果证实了使用铸造地质聚合物模具进行铁路钢轨铝热焊的可行性。地质聚合物材料在测试期间表现良好,并且没有出现裂缝或其他损坏。以下文章介绍了将地质聚合物材料用于焊接应用的潜力。
    Geopolymer materials have long been known for their competitive properties against traditional construction materials. Their special features include high resistance to elevated temperatures and good fire resistance. They are typically used as insulating materials at temperatures not exceeding 100 °C (because they can achieve a thermal conductivity coefficient of 0.060 W/m × K or less under these conditions). Still, they can also be used as thermal insulation at temperatures exceeding 1000 °C. One technology that uses very high temperatures is metal welding technology, where temperatures often exceed as many as 3000 °C. Geopolymers, due to their properties, can also be an interesting new alternative in various welding applications. This paper presents the preliminary results of pot-proofing the resistance of geopolymers to temperatures exceeding 3000 °C. Test results of a foamed geopolymer insulating a steel substrate are presented, and a geopolymer mold for thermite rail welding was made and realistically tested. The results confirmed the feasibility of using cast geopolymer molds for thermite welding of railroad rails. The geopolymer material performed well during the test and no cracks or other damage occurred. The following article presents the potential of using geopolymer materials for welding applications.
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  • 文章类型: Journal Article
    电外科高频电场焊接技术的成功率在于合理控制焊接时间。然而,用于控制焊接时间的最终阻抗值由于焊接过程中组织尺寸和焊接方法的差异而变化。本研究旨在引入一种新的参考指标,不受动态阻抗阻抗大小的限制,以实现足够的焊接强度和最小的热损伤。提供有关医用电源中组织焊接效果的反馈。在七个水平的压缩压力下用猪小肠组织进行端到端吻合实验。分析了动态阻抗的变化,结合压缩压力,温度,水分,焊接过程中的胶原蛋白。焊接过程根据动态阻抗分为三个阶段,Ⅰ期阻抗降低,Ⅲ期阻抗增加。由于水分蒸发和胶原蛋白重组,Ⅲ期是高强度连接的关键。动态阻抗比定义为最终阻抗除以最小阻抗,当检测到动态阻抗比超过4(n=70,p<0.001)时,可以预测成功的焊接。动态阻抗监测可作为吻合效果的宏观实时预测。
    The success rate of the electrosurgical high-frequency electric field welding technique lies in reasonable control of the welding time. However, the final impedance value used to control the welding time varies due to differences in tissue size and the welding method during the welding process. This study aims to introduce a new reference indicator not limited by impedance size from dynamic impedance to achieve an adequate weld strength with minimal thermal damage, providing feedback on the tissue welding effect in medical power supplies. End-to-end anastomosis experiments were conducted with porcine small intestine tissue under seven levels of compression pressure. The dynamic impedance changes were analyzed, combined with compression pressure, temperature, moisture, and collagen during welding. The welding process was divided into three stages according to the dynamic impedance, with impedance decreasing in Period Ⅰ and impedance increasing in Period Ⅲ. Period Ⅲ was the key to high-strength connections due to water evaporation and collagen reorganization. The dynamic impedance ratio is defined as the final impedance divided by the minimum impedance, and successful welding would be predicted when detecting the dynamic impedance ratio over 4 (n = 70, p < 0.001). Dynamic impedance monitoring can be used as a macroscopic real-time prediction of the anastomosis effect.
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  • 文章类型: Journal Article
    本文介绍了从焊接熔合区采样的高质量(2048×1532像素)轻型显微镜钢图像。微观结构图像是从实验设计(22全因子设计)中获得的,该设计计划比较两种不同弧焊能量下的两种不同弧焊工艺[1]。400张原始图像在显微镜捕获时出现,分为四组:从药芯弧焊工艺获得的图像和从屏蔽金属弧焊工艺获得的图像;它们都运行在高和低水平的电弧能量下。对于药芯弧焊工艺,使用ASMESFA5.20E71T-5C(M)管状导线,公称直径为1.2毫米。对于屏蔽金属弧焊工艺,使用AWSE7018涂层电极,公称直径为3.25毫米(低能级)和5.00毫米(高能级)。珠粒的沉积在处于平坦位置的AISI1010钢板上进行(珠粒在板上)。在每个图像中可以观察到不同比例的一次晶界铁素体;多边形铁素体;针状铁素体;未对齐的侧板铁素体和对齐的侧板铁素体。该图像数据集准备视觉和自动微观结构识别和量化。它可以成为计算智能研究团队的有用资源,例如[2],通过提供图像作为过滤处理,特征提取,培训,模式识别和机器学习技术的验证和测试。
    This paper presents high quality (2048 × 1532 pixels) Light Microscope steel images sampled from the welding fusion zone. The microstructure images were acquired from the Design of Experiments (22 full factorial design) planned to compare two different arc welding processes at two different arc welding energies [1]. The 400 raw images appear as they were captured by the microscope and they are categorized into four groups: that acquired from the Flux Cored Arc Welding process and that acquired from the Shielded Metal Arc Welding process; both of them run for high and low levels of arc energy. For the Flux Cored Arc Welding process, ASME SFA 5.20 E71T-5C(M) tubular wire was used, with a nominal diameter of 1.2 mm. For the Shielded Metal Arc Welding process, AWS E7018 coated electrodes were used, with nominal diameters of 3.25 mm (for the low energy level) and 5.00 mm (for the high energy level). The deposition of the beads was run on AISI 1010 steel plates in the flat position (bead-on-plate). Different proportions of primary grain boundary ferrite; polygonal ferrite; acicular ferrite; nonaligned side-plate ferrite and aligned side-plate ferrite can be observed in each image. This image dataset is ready to visual and automatic microstructure recognition and quantification. It can be a useful resource for computational intelligence research teams, e.g. [2], by offering images for handling as filtering, feature extraction, training, validation and testing in pattern recognition and machine learning techniques.
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  • 文章类型: Journal Article
    实时电信号,在水下湿式药芯电弧焊(FCAW)过程中,获得了物质传递模式和焊池行为,以研究焊丝填充率对电弧稳定性和接头外观的影响。电信号结果表明,由于填充率的提高影响了带电粒子的数量和焊接电弧气氛的电导率,电弧稳定性先下降后迅速增加。两种典型的传输模式,球状排斥转移模式和表面张力转移模式,在这项研究中观察到。通过增加金属丝填充率可以增加表面张力过渡的比率。同时,随着填充率的增加,熔池的几何形状发生变化,熔滴与熔池之间的距离减小。在熔池中气泡的作用下,融合线变得更加规则,曲率半径增加。随着填充率的提高,获得了更多的焊缝表面上的炉渣,焊缝更平坦,更光滑。
    Real-time electric signal, matter transfer mode and welding pool behavior were obtained to investigate the effect of wires\' filling rate on arc stability and joints\' appearance during underwater wet flux-cored arc welding (FCAW). The electric signal results showed that arc stability first decreased and then increased rapidly because the raise of filling rate affected the number of charged particles and the electrical conductivity of welding arc atmosphere. Two typical transfer modes, globular repelled transfer mode and surface tension transfer mode, were observed in this study. The ratio of surface tension transition could be increased by adding wires\' filling rate. Meanwhile, the geometry of molten pool was changed and the distance between droplets to welding pool reduced as the filling rate increased. The fusion line became more regular and the radius of curvature increased under the effect of bubbles in the molten pool. As the filling rate improving, more slags on the welds surface were acquired and the welds were much flatter and smoother.
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  • 文章类型: Journal Article
    最近,半导体纳米纤维网络(NFN)已被认为是最有前途的平台,用于大面积和低成本的电子应用。然而,堆叠纳米纤维之间的高接触电阻仍然是一个主要挑战,导致器件性能差和寄生能耗。在这份报告中,通过生物启发的毛细管驱动过程,成功地证明了NFN的可控焊接技术。通过合作概念很好地实现了光纤互连,结合局部毛细管冷凝和曲率诱导的表面扩散。随着光纤间连接的改进,焊接的NFN表现出增强的机械性能和高的电气性能。首次展示了基于焊接的Hf掺杂In2O3(InHfO)NFN的场效应晶体管(FET)。同时,讨论了多晶金属氧化物纳米纤维晶界调制的机理。当将高kZrOx介电薄膜集成到FET中时,场效应迁移率和工作电压进一步提高到25cm2V-1s-1和3V,分别。这是报道的基于纳米纤维的FET中最好的器件性能之一。这些结果表明了毛细管驱动的焊接过程和金属氧化物NFN的晶界调制机制的有效性,这可能适用于高性能,大规模,和低功耗功能电子产品。
    Recently, semiconducting nanofiber networks (NFNs) have been considered as one of the most promising platforms for large-area and low-cost electronics applications. However, the high contact resistance among stacking nanofibers remained to be a major challenge, leading to poor device performance and parasitic energy consumption. In this report, a controllable welding technique for NFNs was successfully demonstrated via a bioinspired capillary-driven process. The interfiber connections were well-achieved via a cooperative concept, combining localized capillary condensation and curvature-induced surface diffusion. With the improvements of the interfiber connections, the welded NFNs exhibited enhanced mechanical property and high electrical performance. The field-effect transistors (FETs) based on the welded Hf-doped In2O3 (InHfO) NFNs were demonstrated for the first time. Meanwhile, the mechanisms involved in the grain-boundary modulation for polycrystalline metal-oxide nanofibers were discussed. When the high-k ZrO x dielectric thin films were integrated into the FETs, the field-effect mobility and operating voltage were further improved to be 25 cm2 V-1 s-1 and 3 V, respectively. This is one of the best device performances among the reported nanofibers-based FETs. These results demonstrated the potencies of the capillary-driven welding process and grain-boundary modulation mechanism for metal-oxide NFNs, which could be applicable for high-performance, large-scale, and low-power functional electronics.
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