wear volume

  • 文章类型: Journal Article
    在今天的汽车,海洋和石化行业,对轻质材料的需求增加了。因此,需要生产具有低密度的部件。在这项工作中,通过在锌基体中包含Si3N4,开发了轻质Zn-Si3N4涂层。根据ASTMA53/A53M标准,在45°C和变化的Si3N4颗粒和电压下在钢样品上产生最佳涂层。根据ASTMG3/G102标准,使用动电位极化技术在0.5M硫酸中检查未涂覆(对照)和涂覆样品的劣化(腐蚀)性质,即腐蚀速率(CR)和电流密度(jocorr)。通过SEM显微照片和XRD图谱研究了样品的微观结构,同时用销盘式摩擦计和电流表-伏特计检查样品的耐磨性(遵循ASTMG99标准)和电导率。腐蚀实验表明,未涂覆的低碳钢试样的CR为12.345mmyear-1,jocorr为1060μA/cm2,而涂覆样品的CR和jcorr范围为2.6793至4.7975mmyear-1和231-413μA/cm2。涂层样品的CR和jcorr值越低,相对于涂层样品表明,涂层在测试介质中具有优异的钝化能力。样品的SEM显微照片显示出精细的形貌,而XRD图谱显示出Zn4SiN等高峰强度晶体,ZnNSi,Zn4N和Zn2NSi,这可能有利于钢的机械性能和耐腐蚀性。此外,耐磨性研究表明,未涂覆样品的COF范围为0.1至0.5,而涂覆样品的COF范围为0.05至0.35。同样,未涂覆钢的磨损量(WV)为0.00508mm3,而涂覆样品的WV范围为0.00266至0.0028mm3,表明保护装置与钢的界面之间存在高强化机制。此外,低碳钢样品的电导率从12.97Ω-1cm-1降低到0.64Ω-1cm-1,表明涂层提高了钢的电阻率。
    In today\'s automotive, marine and petrochemical industries, the desire for lightweight materials has increased. Hence, necessitating the production of components with low density. In this work, lightweight Zn-Si3N4 coatings were developed by including Si3N4 in the zinc matrix. The optimal coatings were produced on steel samples at 45 °C and varied Si3N4 particles and voltages following ASTM A53/A53M standard. The deterioration (corrosion) property i.e. corrosion rate (CR) and current density (jocorr) of the uncoated (control) and coated samples were examined in 0.5 M of sulphuric acid using a potentiodynamic polarization technique following ASTM G3/G102 standard. The microstructure of the samples was studied via the SEM micrographs and XRD patterns, while the wear performance resistance (following ASTM G99 standard) and electrical conductivity of the samples were examined with a pin-on-disc tribometer and ammeter-voltmeter. The corrosion experiment indicated that the uncoated mild steel specimen possessed a CR of 12.345 mm year-1 and jocorr of 1060 μA/cm2, while the CR and jcorr of the coated samples ranged from 2.6793 to 4.7975 mm year-1 and 231-413 μA/cm2, respectively. The lower CR and jcorr values of the coated specimens, relative to the coated sample showed that the coatings possessed superior passivation ability in the test medium. The SEM micrographs of the samples showed refined morphology, while the XRD patterns revealed high peak intensity crystals such as Zn4SiN, ZnNSi, Zn4N and Zn2NSi, which could be beneficial to the mechanical properties and corrosion resistance of the steel. Moreover, the wear resistance study indicated that the COF of the uncoated sample ranged from 0.1 to 0.5, while those for coated specimens ranged from 0.05 to 0.35. Similarly, the uncoated steel exhibited a wear volume (WV) of 0.00508 mm3, while the WV of the coated specimens ranged from 0.00266 to 0.0028 mm3, indicating the existence of high strengthening mechanisms between the interface of the protecting device and the steel. Also, the electrical conductivity of the mild steel sample reduced from 12.97 Ω-1cm-1 to 0.64 Ω-1cm-1, indicating that the electrical resistivity of the steel was enhanced by the coatings.
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  • 文章类型: English Abstract
    UNASSIGNED: The purpose of this study is to compare the wear properties of UHMWPE acetabular liners after undergoing 3 million (3 Mc) and 5 million (5 Mc) cycles of in-vitro wear testing. The results will serve as a reference for the design of in-vitro testing for hip prostheses and as a control for clinical revision removals.
    UNASSIGNED: Wear tests were conducted on three different sizes of acetabular liners (28 mm, 32 mm, and 36 mm internal diameters) using a hip simulator to determine the amount of wear after 3 and 5 million cycles. The analysis included the number, size, and shape of abrasive particles.
    UNASSIGNED: After 3 and 5 million cycles of wear, the amount of wear on the acetabular liner increased as the inner diameter increased. The abrasive particles had an average equivalent circular area diameter (ECD) of 0.27 μm and 0.29 μm, and 94.4% and 90.1% of the aspect ratio (AR) less than 4.
    UNASSIGNED: The amount of wear on the acetabular liner after 3 Mc wear can indicate the wear performance of the product. The number of particles increased and the percentage of fibrous particles was higher after 5 Mc wear compared to 3 Mc wear.
    UNASSIGNED: 分析超高分子量聚乙烯髋臼内衬经历300万次(3 Mc)和500万次(5 Mc)体外磨损测试后磨损性能的差异,为髋关节假体体外测试试验设计作参考,并为临床翻修取出物作对照。.
    UNASSIGNED: 使用髋关节模拟机,对内径为28 mm、32 mm、36 mm三种规格的髋臼内衬进行磨损测试,计算3 Mc和5 Mc磨损后的磨损量;分析磨屑颗粒的数量、大小和形状。.
    UNASSIGNED: 经历3 Mc、5 Mc磨损后,髋臼内衬磨损量随内径的增大而增多;磨屑颗粒的等效圆面积直径(equivalent circular diameter, ECD)平均值为0.27 μm、0.29 μm,体态比(AR)小于4的占比为94.4%、90.1%。.
    UNASSIGNED: 髋臼内衬经历3 Mc磨损后的磨损量可以反映出产品的磨损性能趋势;相比于3 Mc磨损,经历5 Mc磨损后颗粒数量增多、纤维状颗粒占比升高。.
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  • 文章类型: Journal Article
    实验研究了硅橡胶在干摩擦和不同润滑条件下的微动磨损行为。水,机油,二甲基硅油(DSO),选择掺杂有氧化石墨烯的二甲基硅油(DSO/GO)作为润滑剂。在液体润滑条件下,硅橡胶样品总是浸入相同体积的润滑剂中。440C钢球和硅橡胶样品的接触模型是球在平面上的接触。利用往复摩擦磨损试验机进行了往复微动磨损实验。利用扫描电子显微镜和三维白光干涉轮廓仪检测表面磨损形貌,获得磨损量,分别。法向力的影响,润滑条件,讨论了位移幅值对微动磨损行为的影响。比较了硅橡胶在不同微动状态和润滑条件下的微动磨损性能。结果表明,对于较小的法向力,硅橡胶在DSO/GO润滑下具有最佳的耐磨性。而对于一个大的法向力,硅橡胶在机油润滑下具有最佳的耐磨性。
    The fretting wear behaviors of silicone rubber under dry friction and different lubrication conditions are studied experimentally. Water, engine oil, dimethyl silicone oil (DSO), and dimethyl silicone oil doped with graphene oxide (DSO/GO) are selected as lubricants. Under the liquid lubrication conditions, the silicone rubber samples are always immersed in the same volume of lubricant. The contact model of a 440C steel ball and silicone rubber sample is the sphere-on-flat contact. The reciprocating fretting wear experiments are carried out using the reciprocating friction wear tester. A scanning electron microscope and three-dimensional white-light interference profilometer are used to detect the surface wear morphology and obtain the wear volume, respectively. The influences of normal force, lubrication condition, and displacement amplitude on fretting wear behavior are discussed. The fretting wear performances of silicone rubber under different fretting states and lubrication conditions are compared. The results show that for a small normal force, silicone rubber has the best wear resistance under DSO/GO lubrication. While for a large normal force, silicone rubber has the best wear resistance under engine oil lubrication.
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  • 文章类型: Journal Article
    100Cr6 steel is one of the most widely used bearing steels and a representative of first-generation bearing steel. Many engineering applications require rolling bearings to run at a high temperature. Therefore, it is necessary to improve the high temperature properties of 100Cr6 steel. In this paper, the effect of Nb on high temperature dry tribological behavior, including worn surface and friction coefficient, was analyzed by a wear test when Nb content was 0.018% and 0.040%. The results show that the microstructure is refined gradually, the hardness is improved, and wear volume decreases by 31.8% at most with the increase of Nb content. At 50 °C, the friction coefficient of 100Cr6 steel can be reduced by adding a small amount of Nb, but this effect will be weakened if the content of Nb is too high. In addition, excess Nb increases the hard precipitation of NbC, which aggravates the abrasive wear and leads to the increase in the depth of the worn surface. At 125 °C, the effect of Nb on tribological properties is weaker. With the increase of temperature, the steel substrate softens, and the oxide particles increase, which aggravates the abrasive wear and oxidation wear and makes the wear volume increase significantly.
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  • 文章类型: Journal Article
    Rubbers are widely used in various fields as the important sealing materials, such as window seal, door seal, valve, pump seal, etc. The fretting wear behavior of rubbers has an important effect on their sealing performance. This paper presents an experimental study on the fretting wear behavior of rubbers against the steel ball under air conditions (room temperature at 20 ± 2 °C and humidity at 40%). Three kinds of rubbers, including EPDM (ethylene propylene diene monomer), FPM (fluororubber), and NBR (nitrile-butadiene rubber), are considered in experiments. The sphere-on-flat contact pattern is used as the contact model. The influences of the displacement amplitude, normal force, frequency, and rubber hardness on the fretting wear behavior are discussed in detail. White light profiler and scanning electron microscope (SEM) are used to analyze the wear mechanism of the rubber surface. The fretting wear performances of three rubbers are compared by considering the effect of the displacement amplitude, normal force, frequency, and rubber hardness. The results show that NBR has the most stable friction coefficient and the best wear resistance among the three rubbers.
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  • 文章类型: Journal Article
    This paper discusses an in-depth experimental study on the fretting wear behavior of PVDF (polyvinylidene fluoride) piezoelectric thin film against a Si3N4 ceramic sphere under air conditions. A fretting wear device with a ball-on-plate contact configuration was applied. The changes of displacement amplitude, normal force, and applied voltage were taken into account. The friction logs were used to determine the contact state of the PVDF thin film during the fretting test. The 3D topography instrument and scanning electron microscope (SEM) were used to measure the details of the surface morphology and wear volume. The test results of PVDF thin films under different normal force, displacement amplitude, and applied voltage are summarized through the collection and analysis of experimental data. It is shown that the creep and plastic deformation lead to obvious winkles at the contact surface, which may decrease the specific wear rate of PVDF thin films.
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  • 文章类型: Journal Article
    The purpose of this retrieval study was to determine the effect of implant positioning on wear, taking patient-related factors into account. Therefore, the volumetric material loss of 59 retrieved tibial liners was quantitatively determined using a coordinate measuring-machine. All retrievals were made of the same polyethylene and design by a single manufacturer. Using time in-situ and linear regression, a wear rate for each liner was determined and corrected for bedding-in. Backside damage was qualitatively scored. The following implant positioning parameters were obtained from radiographs: anatomical lateral-distal femoral angle, anatomical medial-proximal tibial angle, femoral tilt angle, and posterior tibial slope. The patella position was assessed by the Blackburne-Peel index and the Insall-Salvati ratio. Unlike the Insall-Salvati ratio, the Blackburne-Peel index is known to detect surgical joint line elevation. Using general linear modeling the most impactful factors on wear rate and backside damage was determined, thereby taking patient demographic factors into account. The mean volumetric wear rate was 11.6 mm3 /y. Wear decreased with older age (P = .021) and female sex (P = .001). The wear rate increased with joint line elevation as indicated from a decreased Blackburne-Peel index (P = .019), and increased with increased posterior tibial slope (P = .026). The backside damage score also increased with joint line elevation (P = .036). A Blackburne-Peel index decrease of 0.1, signifying joint line elevation, was found to increase the wear rate by 1.8 mm3 /y and increase back-sided wear. A high tibial slope (>7°) led to a 9.3 mm3 /y increase in wear rate compared with a low tibial slope (<3°). The results of this study demonstrate that tibial liner positioning has a significant impact on polyethylene wear with potential implications on osteolysis over time.
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  • 文章类型: Journal Article
    An investigation on the tribological properties of GCr15 sliding against NM600 was carried out using a high-temperature friction and wear tester. As the temperature rose from room temperature to 300 °C, the average friction coefficient of NM600 increased rapidly, then decreased rapidly, and then became stable. The wear volume and specific wear rate of NM600 increased rapidly, then decreased rapidly, and then increased slowly. The wear mechanism and matrix properties of the tested steel at different temperatures are the main reasons for the above results. At 20-50 °C, the main wear mechanism was adhesive wear, fatigue wear, and abrasive wear. At 100-150 ℃, the wear mechanism was mainly adhesive wear, fatigue wear, abrasive wear, and oxidation wear. At 200-300 °C, the wear mechanism was mainly oxidation wear and abrasive wear.
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  • 文章类型: Journal Article
    This article reports effects of surface preparation and contact loads on abrasive wear properties of highly aesthetic and high-strength pressable lithium disilicate glass-ceramics (LDGC). Abrasive wear testing was performed using a pin-on-disk device in which LDGC disks prepared with different surface finishes were against alumina pins at different contact loads. Coefficients of friction and wear volumes were measured as functions of initial surface finishes and contact loads. Wear-induced surface morphology changes in both LDGC disks and alumina pins were characterized using three-dimensional laser scanning microscopy, scanning electron microscopy, and energy dispersive X-ray spectroscopy. The results show that initial surface finishes of LDGC specimens and contact loads significantly affected the friction coefficients, wear volumes and wear-induced surface roughness changes of the material. Both wear volumes and friction coefficients of LDGC increased as the load increased while surface roughness effects were complicated. For rough LDGC surfaces, three-body wear was dominant while for fine LDGC surfaces, two-body abrasive wear played a key role. Delamination, plastic deformation, and brittle fracture were observed on worn LDGC surfaces. The adhesion of LDGC matrix materials to alumina pins was also discovered. This research has advanced our understanding of the abrasive wear behavior of LDGC and will provide guidelines for better utilization and preparation of the material for long-term success in dental restorations. © 2015 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 104B: 968-978, 2016.
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