wear

磨损
  • 文章类型: Journal Article
    背景:10多年来,RMPressfit杯™已在我们部门使用。这是一个整体,弹性,采用标准聚乙烯(PE)设计的无骨水泥植入物,覆盖着薄的钛颗粒涂层。迄今为止,10多年后,没有法国研究评估这个杯子。因此,我们进行了一项回顾性研究,目的是:1)评估植入物的生存率,至少随访10年,2)评估末次随访时的功能评分,3)测量PE的磨损,4)识别放射性松动,5)寻找取杯的危险因素,6)确定需要在手术室管理的并发症。
    目的:工作假设是这种植入物在10年随访时的存活率大于95%,根据国家健康与护理卓越研究所(NICE)的标准。
    方法:这是一项回顾性的单中心研究,包括使用RMPressfit™(28mm摩擦大小)的全髋关节置换术(THA)治疗髋关节病(原发性或继发性)或股骨头坏死的成年患者。排除标准是随访期少于10年,放置RMPressfit™杯作为THA的次要意图(n=5)或股骨转子骨折后(n=1)。总的来说,163名患者(182髋),中位年龄(Q1-Q3)为63(56-68)岁,性别比(M/F)为1.7。使用Harris和Oxford评分评估功能评分。在术后即刻和最后一次随访中分析了放射照片。
    结果:中位随访时间为10.5年(10-11.5年)。在182个臀部中,7杯被取出,对应的10年生存率为96.1%(95%CI[93.3;96.9])。在10.5岁时,哈里斯和牛津的中位数得分分别为95分(90-98分)和19分(17-23分)。分别。平均PE磨损率为0.058(0.039-0.087)mm/年。单因素分析显示男性与PE磨损相关(OR=3.6;95%CI[1.3;12.9](p=0.012))。10个杯子(6%)显示放射学不稳定性,迁移大于3毫米和/或倾斜度变化大于8°,只有9髋(6%)显示骨吸收。没有术前或围手术期因素分析与取杯相关。脱位占脱杯原因的71%(n=5)。此外,6髋经历了至少一次脱位发作,需要在手术室中通过外部操作进行复位,使系列中的整体位错率达到6%(n=11)。杯倾斜增加是假体脱位的唯一危险因素(OR=1.2;95%CI[1.09;1.4](p=0.0003))。需要手术干预的总体并发症包括15个(8.3%)植入的杯子(7个取出的杯子,6个脱位事件,需要通过手术室中的外部操作来减少,和2个臀部因早期感染而重新手术以清洗和更换移动部件)。
    结论:RMPressfitcup™具有良好的长期临床和放射学结果,10年的总生存率为96.1%,并发症发生率低。在过去的2年中,RMVitamys™杯已经推出,允许使用32毫米股骨头直径的48杯,以减少脱位的风险。
    方法:IV;回顾性队列。
    BACKGROUND: For over 10 years, the RM Pressfit cup™ has been used in our department. This is a one-piece, elastic, cementless implant designed with standard polyethylene (PE), covered with a thin coating of titanium particles. To date, there is no French study evaluating this cup after more than 10 years. Therefore, we conducted a retrospective study in order to: 1) evaluate the survival of the implant with a minimum follow-up of 10 years, 2) evaluate the functional scores at the last follow-up, 3) measure the wear of the PE, 4) identify radiological loosening, 5) search for risk factors for cup removal, 6) identify complications that required management in the operating theatre.
    OBJECTIVE: The working hypothesis was that the survival of this implant was greater than 95% at 10 years\' follow-up, in accordance with the criteria of the National Institute for Health and Care Excellence (NICE).
    METHODS: This was a retrospective monocentric study, including adult patients who underwent total hip arthroplasty (THA) with an RM Pressfit cup™ (28 mm friction size) for coxarthrosis (primary or secondary) or femoral head osteonecrosis. Exclusion criteria were a follow-up period of less than 10 years, the placement of an RM Pressfit cup™ as a secondary intention for a THA (n = 5) or following a trochanteric fracture (n = 1). In total, 163 patients (182 hips) with a median age (Q1-Q3) of 63 (56-68) years, and a sex ratio (M/F) of 1.7 were included. Functional scores were evaluated using the Harris and Oxford scores. Radiographs were analyzed in the immediate postoperative period and at the last follow-up.
    RESULTS: The median follow-up was 10.5 (10-11.5) years. Of the 182 included hips, 7 cups were removed, corresponding to a 10-year survival rate of 96.1% (95% CI [93.3; 96.9]). The median Harris and Oxford scores at 10.5 years were 95 (90-98) and 19 (17-23) points, respectively. The median PE wear rate was 0.058 (0.039-0.087) mm/year. Univariate analysis showed that male gender was associated with PE wear (OR = 3.6; 95% CI [1.3; 12.9] (p = 0.012)). Ten cups (6%) showed radiological instability with migration greater than 3 mm and/or variation in inclination greater than 8 °, and only 9 hips (6%) showed bone resorption. No preoperative or perioperative factors analyzed were associated with cup removal. Dislocation accounted for 71% (n = 5) of the causes of cup removal. Additionally, 6 hips experienced at least one dislocation episode requiring reduction by external maneuvers in the operating room, bringing the overall dislocation rate in the series to 6% (n = 11). Increased cup inclination was the only risk factor for prosthetic dislocation (OR = 1.2; 95% CI [1.09; 1.4] (p = 0.0003)). Overall complications requiring surgical intervention included 15 (8.3%) implanted cups (7 removed cups, 6 dislocation episodes requiring reduction by external maneuvers in the operating room, and 2 hips reoperated for washing and changing of mobile components due to early infection).
    CONCLUSIONS: The RM Pressfit cup™ gives good long-term clinical and radiological results with an overall survival of 96.1% and a low complication rate over 10 years. Over the last 2 years the RM Vitamys™ cup has been introduced allowing the use of 32 mm femoral head diameter for size 48 cups, to reduce the risk of dislocation.
    METHODS: IV; retrospective cohort.
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  • 文章类型: Journal Article
    磨损是一种普遍存在的现象,它通过逐渐去除材料来限制许多具有滑动界面的工程部件的寿命。聚合物的磨损在许多应用中至关重要,从轴承到整形外科植入物到纳米光刻工艺。聚合物的磨损率受到界面处的应力和温度的强烈影响。通常根据经验描述温度和应力的影响,因为磨损过程涉及在一定长度范围内粗糙表面上多个凹凸之间的复杂相互作用。单凹凸级别的纳米级摩擦学实验为磨损的潜在机制提供了新的见解。硬共价键合材料的实验,包括硅和钻石,已经证明磨损是原子磨耗磨损过程,可以使用应力辅助过渡态理论进行建模。这里,我们检查普通聚合物的磨损,聚甲基丙烯酸甲酯(PMMA),在纳米尺度上作为应力和温度的函数,表明聚合物的磨损是由原子磨损和粘弹性松弛的组合控制的。虽然磨损实验是通过原子力显微镜在纳米级进行的,结果表明,考虑在接触界面的局部应力分布是理解磨损行为的关键,在早期对硬质材料的研究中没有考虑到这种影响。使用一个解释压力分布的模型,我们证明了预测磨损体积在8%以内的能力。
    Wear is a ubiquitous phenomenon that limits the life of many engineered components with sliding interfaces through the gradual removal of material. The wear of polymers is crucial in many applications, ranging from bearings to orthopedic implants to nanolithography processes. The wear rate of polymers is strongly affected by the stress and temperature at the interface. The effects of temperature and stress are often described empirically since the wear process involves complex interactions between multiple asperities on rough surfaces over a range of length scales. Nanoscale tribology experiments at the single-asperity level have provided new insights into the underlying mechanisms of wear. Experiments on hard covalently bonded materials, including silicon and diamond, have demonstrated that wear is an atomic attrition wear process that can be modeled using stress-assisted transition state theory. Here, we examine the wear of a common polymer, polymethylmethacrylate (PMMA), at the nanoscale as a function of stress and temperature and show that the polymer wear is controlled by a combination of atomic attrition and viscoelastic relaxation. While the wear experiments are conducted at the nanoscale via atomic force microscopy, the results show that accounting for the local stress distribution at the contact interface is critical to understanding the wear behavior, an effect that was not considered in earlier studies on hard materials. Using a model that accounts for the stress distribution, we demonstrate the ability to predict the wear volume within 8%.
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  • 文章类型: Journal Article
    目的:根据我们最近的研究,这表明往复滑动接触中的软骨疲劳破坏是由周期性压缩力引起的,不是来自周期性的摩擦力,我们假设滑液(SF)的主要功能作用是降低周期性压缩负荷引起的关节软骨疲劳破坏率。
    方法:通过将玻璃透镜滑向浸入成熟牛SF的未成熟牛软骨胫骨平台条,来测量由于重复压缩载荷引起的软骨疲劳破坏率,磷酸盐缓冲盐水(PBS),或SF/PBS稀释液(50%SF和25%SF;对于所有四种浴条件,n=8)。经过24小时的往复滑动(5,400次循环),对样品进行目视评估,如果观察到损坏,测试终止;否则,测试持续72小时(16,200个循环),与解决方案每天刷新。
    结果:PBS组中的所有八个样品在24小时后都表现出物理损伤,平均最终表面粗糙度为Rq=0.210±0.067mm。SF组在24小时后没有显示损伤;然而,八个样本中有两个在72小时后受损,产生显著低于PBS组的平均表面粗糙度(Rq=0.059±0.030mm;p<10-4)。对于其余的群体,在72小时时,50%SF组中八个样本中的一个受损,25%SF组中八个样本中有五个受损。
    结论:结果强烈支持我们的假设,显示测试浴中SF量的减少会导致软骨经受往复滑动接触的疲劳破坏率增加。
    OBJECTIVE: Based on our recent study, which showed that cartilage fatigue failure in reciprocating sliding contact results from cyclical compressive forces, not from cyclical frictional forces, we hypothesize that a major functional role for synovial fluid (SF) is to reduce the rate of articular cartilage fatigue failure from cyclical compressive loading.
    METHODS: The rate of cartilage fatigue failure due to repetitive compressive loading was measured by sliding a glass lens against an immature bovine cartilage tibial plateau strip immersed in mature bovine SF, phosphate-buffered saline (PBS), or SF/PBS dilutions (50% SF and 25% SF; n = 8 for all four bath conditions). After 24 h of reciprocating sliding (5400 cycles), samples were visually assessed, and if damage was observed, the test was terminated; otherwise, testing was continued for 72 h (16,200 cycles), with solution refreshed daily.
    RESULTS: All eight samples in the PBS group exhibited physical damage after 24 h, with an average final surface roughness of Rq= 0.210 ± 0.067 mm. The SF group showed no damage after 24 h; however, two of eight samples became damaged after 72 h, producing a significantly lower average surface roughness than the PBS group (Rq=0.059 ± 0.030 mm; p < 10-4). For the remaining groups, at 72 h, one of eight samples was damaged in the 50% SF group, and five of eight samples were damaged in the 25% SF group.
    CONCLUSIONS: The results strongly support our hypothesis, showing that decreased amounts of SF in the testing bath produce increased rates of fatigue failure in cartilage that was subjected to reciprocating sliding contact.
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  • 文章类型: Journal Article
    在本文中,形态学,确定了热氧化(TO)后Ti-6Al-4VELI合金的微观机械和摩擦学特性。TO在848K的温度下进行,在50小时的时间内898K和948K。显微镜检查显示,温度的升高导致覆盖均匀性的改善和氧化物晶粒尺寸的增加。微观力学测试表明,Ti-6Al-4VELI合金的TO导致硬度和变形阻力的增加。氧化后,在压痕的总机械工作中观察到减少(大约10-22%),Wtotal,与收到的材料相比。在Ti-6Al-4VELI合金上形成的保护性氧化膜也导致了摩擦学特性的改善,在干摩擦条件下和Ringer溶液中进行测试。随着氧化温度的升高,滑动耐磨性增加。然而,与干摩擦测试相比,润滑接触的磨损减少程度更高(约30-50%)。表面粗糙度也随着温度的升高而增加。
    In this paper, the morphological, micromechanical and tribological characteristics of the Ti-6Al-4V ELI alloy after thermal oxidation (TO) were identified. TO was carried out at temperatures of 848 K, 898 K and 948 K over a period of 50 h. Microscopic examination revealed that an increase in temperature resulted in an improved uniformity of coverage and an increased oxide grain size. Micromechanical tests showed that TO of the Ti-6Al-4V ELI alloy led to an increase in hardness and deformation resistance. Following oxidation, a decrease (by approximately 10-22%) was observed in the total mechanical work of indentation, Wtotal, compared to the as-received material. The formation of protective oxide films on the Ti-6Al-4V ELI alloy also led to the improvement of tribological characteristics, both when tested under dry friction conditions and in Ringer\'s solution. The sliding wear resistance increased with an increase in the oxidation temperature. However, a greater degree of wear reduction (by approximately 30-50%) was found for the lubricated contact in comparison with the dry friction tests. Surface roughness also increased with the increase in temperature.
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  • 文章类型: Journal Article
    骨关节炎(OA)是全球残疾的最常见原因之一,尤其是在老龄化人口中。OA的主要症状是疼痛以及受影响关节的运动和功能丧失。透明软骨由于其无血管性而具有有限的再生能力,缺乏神经末梢,新陈代谢非常缓慢。迄今为止,全关节置换(TJR)已被用作终末期疾病的治疗方法。各种节节替代方案,包括保守和手术治疗,已经在文献中提出;然而,迄今为止,没有任何治疗方法可以完全成功地恢复透明软骨。软骨的机械和摩擦特性在软骨对连续负荷的抗性方面是最重要的。OA引起软骨的宏观和微观结构的许多变化,影响其机械性能。软骨的增加的摩擦和降低的承重能力通过在健康的周围组织上施加增加的负荷而加速组织的进一步降解。软骨修复技术旨在恢复功能并减轻受影响关节的疼痛。许多研究已经调查了OA进展和软骨修复技术的生物学方面。然而,软骨修复技术的机械性能至关重要,也必须解决。这次审查,因此,解决关节软骨的机械和摩擦特性及其在OA过程中的变化,并总结了软骨修复技术的力学结果。
    Osteoarthritis (OA) is one of the most common causes of disability around the globe, especially in aging populations. The main symptoms of OA are pain and loss of motion and function of the affected joint. Hyaline cartilage has limited ability for regeneration due to its avascularity, lack of nerve endings, and very slow metabolism. Total joint replacement (TJR) has to date been used as the treatment of end-stage disease. Various joint-sparing alternatives, including conservative and surgical treatment, have been proposed in the literature; however, no treatment to date has been fully successful in restoring hyaline cartilage. The mechanical and frictional properties of the cartilage are of paramount importance in terms of cartilage resistance to continuous loading. OA causes numerous changes in the macro- and microstructure of cartilage, affecting its mechanical properties. Increased friction and reduced load-bearing capability of the cartilage accelerate further degradation of tissue by exerting increased loads on the healthy surrounding tissues. Cartilage repair techniques aim to restore function and reduce pain in the affected joint. Numerous studies have investigated the biological aspects of OA progression and cartilage repair techniques. However, the mechanical properties of cartilage repair techniques are of vital importance and must be addressed too. This review, therefore, addresses the mechanical and frictional properties of articular cartilage and its changes during OA, and it summarizes the mechanical outcomes of cartilage repair techniques.
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  • 文章类型: Journal Article
    本研究采用多方面的方法来设计生物启发的浓缩合金,作为关节置换中的关节表面的潜在应用。一系列的等原子,富Nb和富TiTiMoNbZr基中熵合金(MEAs)通过电弧熔炼加工,体外腐蚀,磨损,并研究了体内外生物相容性。等原子MEA主要具有带有次要hcp相的bcc,其中通过添加Nb实现了单个bcc。单一bcc富Nb合金导致13%的伸长率,远高于等原子或富Ti合金。由于边缘位错的爬升,所有MEA都显示出相对较高的屈服强度,边缘位错是300K时的主要速率限制机制,作为明显的分子动力学(MD)模拟。局部波动的能量景观促进了边缘错位的扭结,在局部最小值处,纳米级片段被固定。产生纠缠的扭结后,会留下空位/空隙的痕迹,并通过爬升运动逃脱以提供高屈服强度。富Nb合金的较高的耐腐蚀性和耐点蚀性可以归因于稳定的ZrO2,Nb2O5,TiO2和MoO3氧化物,高极化电阻(106-105Ωcm-2),和低缺陷密度(1016-1018)。使用MC3T3-E1的体外细胞-材料相互作用显示出MEAs的生物惰性但细胞相容性。MEA的磨损率在7-9×10-5mm3N-1m-1的范围内。当植入兔股骨时,磨损碎片没有显示任何组织坏死,而在颗粒周围可以看到新的骨再生。重要声明:在目前的工作中,一种高贵的富含Nb的MEAs,具有优越的机械性能,在体外磨损,腐蚀和细胞相容性特性设计用于关节置换中的关节表面。•富含Nb的MEA中的单个bcc导致13%的伸长率,具有高硬度和屈服强度。•高极化电阻(106-105Ωcm-2),低缺陷密度(1016-1018)归因于ZrO2,Nb2O5,TiO2和MoO3氧化物富集的钝化膜。•湿滑动磨损率范围为7-9×10-5mm3N-1m-1。植入兔股骨时原位产生的磨损碎片没有显示任何组织坏死,而是在碎片周围观察到新的骨再生。
    The present study adopts a muti-facet approach to design bio inspired concentrated alloys for potential application as articulating surfaces in joint replacements. A series of equiatomic, Nb rich and Ti rich TiMoNbZr based medium entropy alloys (MEAs) were processed via arc melting and their mechanical, in-vitro corrosion, wear, and in vitro and in vivo biocompatibility were investigated. Equiatomic MEA had primarily bcc with minor hcp phases where the single bcc was achieved with the addition of Nb. The single bcc Nb rich alloy resulted in 13% elongation, much higher than equiatomic or Ti rich alloy. All the MEAs showed comparatively higher yield strength due to the climb of edge dislocations which is the main rate limiting mechanism at 300 K, as evident molecular dynamics (MD) simulation. The locally fluctuating energy landscape promotes kinks on edge dislocation, and at local minima nanoscale segments gets pinned. Upon yielding the entangled kink leaves a trail of vacancies/interstitials and escapes via climb motion to render high yield strength. The higher corrosion and pitting resistance of Nb enriched alloys can be attributed to the stable ZrO2, Nb2O5, TiO2, and MoO3 oxides, high polarization resistance (106-105 Ωcm-2), and low defect densities (1016-1018). In vitro cell-materials interaction using MC3T3-E1 showed bioinert but cytocompatible nature of the MEAs. The wear rate of the MEAs was in the range of 7-9×10-5 mm3N-1m-1. The wear debris did not show any tissue necrosis when implanted in rabbit femur rather new bone regeneration can be seen around the particles. STATEMENT OF SIGNIFICANCE: In the present work, a noble Nb enriched MEAs with superior mechanical, in vitro wear, corrosion and cytocompatibility properties was designed for articulating surfaces in joint replacement. •Single bcc in Nb enriched MEAs resulted in 13 % elongation with high hardness and yield strength. •Climb of entangled edge segment is the rate limiting mechanism in controlling high yield strength of MEAs at 300 K. •High polarization resistance (106-105 Ωcm-2), and low defect densities (1016-1018) attributes to ZrO2, Nb2O5, TiO2, and MoO3 oxides enriched passive film. •Wet sliding wear rate ranged in order 7-9×10-5 mm3N-1m-1. In-situ generated wear debris when implanted in rabbit femur did not show any tissue necrosis rather new bone regeneration was observed around debris.
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  • 文章类型: Case Reports
    在全髋关节置换术中使用金属对金属轴承对可导致金属离子释放增加,特别是钴和铬。这可能导致局部和系统的金属化,具有细胞毒性,基因毒性,和免疫毒性作用,并可能导致一系列继发性疾病。我们描述了一名37岁女性患者的病例,该患者在双侧大直径头部金属对金属全髋关节置换术后一年半被诊断为热抗体自身免疫性溶血性贫血(WAIHA)。11年来,它对所有治疗都是难治的,包括脾切除术和利妥昔单抗,需要长期口服泼尼松来控制疾病。最终,诊断为全身金属学和假体周围感染,需要植入假体。术后第六周,她经历了WAIHA的完全自发缓解。总之,WAIHA可能与金属对金属假体置换患者的全身金属化有关。血液学家和骨科医生都应该意识到这一点。
    The use of metal-on-metal bearing couples in total hip arthroplasty can lead to an increased release of metal ions, particularly cobalt and chromium over time. This can lead to local and systemic metallosis, which has cytotoxic, genotoxic, and immunotoxic effects and can cause a host of secondary disorders. We describe the case of a 37-year-old female patient that was diagnosed with warm-antibody autoimmune hemolytic anemia (WAIHA) one and a half years after bilateral large-diameter head metal-on-metal total hip arthroplasty. For 11 years, it was refractory to all therapy, including splenectomy and rituximab, requiring long-term oral prednisone for disease control. Ultimately, systemic metallosis and periprosthetic joint infection were diagnosed, requiring explantation of the prostheses. By the sixth week postoperatively, she experienced complete spontaneous remission of her WAIHA. In conclusion, WAIHA can be associated with systemic metallosis in patients with metal-on-metal prosthetic joint replacements. Both hematologists and orthopedic surgeons should be aware of this.
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  • 文章类型: Journal Article
    本工作证明了使用离心铸造开发SiC/TiS2/AlSi12Cu杂化功能梯度复合材料,并检查了其微观结构,机械,和摩擦学特性。在外部区域富含颗粒的情况下,观察到增强颗粒的梯度分布。EBSD分析证实了由于钛的晶粒细化性能和θ-Al2Cu金属间相的形成而导致的微观结构细化。复合材料外层的最大硬度和抗拉强度分别为93HB和202MPa,分别增加了7.5%和8.2%,20.4%和13.8%,22.5%和中间44.5%,内在,和收到的合金。通过干式滑动销-盘式摩擦计评估摩擦学性能,具有各种工艺参数,例如载荷(10-40N),速度(1-4米/秒)和距离(500-2000米),使用响应面法进行优化。通过16N载荷的优化工艺参数,获得了较高的耐磨性,速度1.6m/s,804米的距离。结果表明,随着更高的负载,材料损失增加,滑动距离,和速度,但在外部区域具有增强的耐磨性。磨损的表面分析显示出更深的凹槽,分层,粒子拔出,和磨损痕迹在恶劣的条件下。该研究强调了复合材料在高磨损应用中的潜力,将其微观结构特征与其优越的磨损行为联系起来。
    The present work demonstrates the development of SiC/TiS2/AlSi12Cu hybrid functionally graded composite using centrifugal casting and examines its microstructural, mechanical, and tribological properties. A gradient distribution of reinforcement particles was observed with the outer region being particle-rich. EBSD analysis confirms microstructural refinement owing to titanium\'s grain refining properties and the formation of θ-Al2Cu intermetallic phase. The outer layer of the composite attained a maximum hardness and tensile strength of 93 HB and 202 MPa respectively, which was increased by 7.5% and 8.2%, 20.4% and 13.8%, 22.5% and 44.5% in middle, inner, and as-received alloy respectively. Tribological properties were assessed via dry sliding pin-on-disk tribometer with various process parameters such as load (10-40 N), velocity (1-4 m/s) and distance (500-2000 m), optimized using response surface methodology. The higher wear resistance was attained by the optimized process parameters of 16 N load, 1.6 m/s velocity, and 804 m distance. Results indicated increased material loss with higher load, sliding distance, and velocity, but with enhanced wear resistance in the outer zone. Worn surface analysis revealed deeper grooves, delamination, particle pull-out, and wear tracks under severe conditions. The study emphasizes the composite\'s potential for high wear applications, linking its microstructural features to its superior wear behavior.
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  • 文章类型: Journal Article
    在本文中,用短碳纤维(SCF)增强的聚醚砜基复合材料的摩擦学特性,纵横比为14-250,含量为10-30wt。报告了线性金属-聚合物和陶瓷-聚合物摩擦接触的%。结果表明,通过摩擦层的形成可以大大提高耐磨性。使用30wt.%SCF(2mm)提供的最小WR值为0.77×10-6mm3/Nm。摩擦学层厚度估计等于2-7µm。提出了几个条件,这有助于碎片形成摩擦学层,包括摩擦系数随时间变化的动力学的三阶段模式。动力学必须在第一阶段(磨合)中急剧增加至〜0.4-0.5,并在第二阶段中逐渐降低至〜0.1-0.2。然后,如果这些水平没有改变,可以说任何摩擦层都形成了,变得固定并履行其职能。负载2mm长的SCF的PES基复合材料的特征在于具有最小的CoF水平,它们的三阶段变化模式对应于摩擦学层形成的条件之一。这项工作为研究SCF增强热塑性PES复合材料摩擦学层形成的工艺参数提供了有价值的见解,并揭示了它们对摩擦学性能的影响。
    In this paper, the tribological characteristics of polyethersulfone-based composites reinforced with short carbon fibers (SCFs) at aspect ratios of 14-250 and contents of 10-30 wt.% are reported for linear metal-polymer and ceramic-polymer tribological contacts. The results showed that the wear resistance could be greatly improved through tribological layer formation. Loading PES with 30 wt.% SCFs (2 mm) provided a minimum WR value of 0.77 × 10-6 mm3/N m. The tribological layer thicknesses were estimated to be equal to 2-7 µm. Several conditions were proposed, which contributed to the formation of a tribological layer from debris, including the three-stage pattern of the changing kinetics of the time dependence of the friction coefficient. The kinetics had to sharply increase up to ~0.4-0.5 in the first (running-in) stage and gradually decrease down to ~0.1-0.2 in the second stage. Then, if these levels did not change, it could be argued that any tribological layer had formed, become fixed and fulfilled its functional role. The PES-based composites loaded with SCFs 2 mm long were characterized by possessing the minimum CoF levels, for which their three-stage changing pattern corresponded to one of the conditions for tribological layer formation. This work provides valuable insight for studying the process parameters of tribological layer formation for SCF-reinforced thermoplastic PES composites and revealing their impact on tribological properties.
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  • 文章类型: Journal Article
    双壁碳纳米管-氧化钇稳定的ZrO2纳米复合材料是通过混合途径然后进行放电等离子烧结来制备的。双壁碳纳米管(DWCNT)先前已经经历共价官能化。纳米复合材料表现出高致密化,并显示出DWCNT均匀分散到尺寸约为100nm的基质中。DWCNT在基体晶界处分布良好,但在碳含量增加时形成更大的束。随着碳含量的增加,纳米复合材料的维氏显微硬度有规律地降低。掺入含量高于2重量%的碳。%导致摩擦系数明显降低,对氧化铝和钢球,可能是由于DWCNT在样品表面的弹性变形。它们的存在还有利于减少钢/陶瓷接触,并减少钢球在高负荷下的磨损。DWCNT可提高耐磨性并减少摩擦,而不会造成任何严重损坏,与多壁碳纳米管相反。
    Double-walled carbon nanotube-yttria-stabilized ZrO2 nanocomposites are prepared by a mixing route followed by Spark Plasma Sintering. The double-walled carbon nanotubes (DWCNTs) have been previously subjected to a covalent functionalization. The nanocomposites present a high densification and show a homogenous dispersion of DWCNTs into a matrix about 100 nm in size. The DWCNTs are well distributed at the matrix grain boundaries but form larger bundles upon the increase in carbon content. The Vickers microhardness of the nanocomposites decreases regularly upon the increase in carbon content. Incorporation of carbon at contents higher than 2 wt.% results in significantly lower friction coefficients, both against alumina and steel balls, possibly because of the elastic deformation of the DWCNTs at the surface of the sample. Their presence also favors a reduction of the steel/ceramic contacts and reduces the wear of the steel ball at high loads. DWCNTs improve wear resistance and reduce friction without incurring any severe damage, contrary to multi-walled carbon nanotubes.
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