titanium alloy

钛合金
  • 文章类型: Journal Article
    钛合金已广泛应用于海洋工程领域。然而,由于生物相容性高,它们容易受到生物污染。在这项工作中,基于微弧氧化技术和自发的电镀置换反应,由液态金属颗粒组成的温度响应性低毒性智能涂层旨在控制Ga3+的释放,Cu2+,和Cu1+离子在不同的温度。该技术可确保活性成分在目标温度范围内充分释放,智能地保持优异的抗生物污染性能,同时节省活性成分。在10、20和30°C下浸入含硫酸盐还原细菌(SRB)的培养基中14天后,在SRB的最佳活动温度为30°C时,最好的样品释放出最高量的Ga3+,Cu2+,和Cu1+离子,显示99.9%的杀菌率。当温度降低到10℃时,SRB的活性水平非常低,智能涂层也可以相应地减少释放的离子,杀菌率为97.3%。显著的抗生物污染性能归因于物理损伤和致命离子相互作用。此外,最好的样品具有良好的耐腐蚀性。这项工作提出了一种用于温度响应的智能抗生物污染涂层的设计路线。
    Titanium alloys have been widely used in marine engineering fields. However, because of high biocompatibility, they are vulnerable to biofouling. In this work, based on the micro-arc oxidation technology and spontaneous galvanic replacement reaction, a temperature-responsive low-toxic smart coating consisting of liquid metal particles is designed to control the release of Ga3+, Cu2+, and Cu1+ ions in different temperatures. This technology can ensure the full release of active ingredients within the target temperature range, intelligently maintaining the excellent anti-biofouling performance, while saving active ingredients. After being immersed in culture media with Sulfate-Reducing Bacteria (SRB) for 14 days at 10, 20, and 30 °C, at the optimal activity temperature of 30 °C for SRB, the best sample releases the highest amounts of Ga3+, Cu2+, and Cu1+ ions, demonstrating a 99.9% bactericidal rate. When the temperature decreases to 10 °C, the activity level of SRB is very low, and the smart coating can also reduce the released ions correspondingly, still with a 97.3% bactericidal rate. The remarkable anti-biofouling performance is attributed to the physical damage and lethal ions interaction. Furthermore, the best sample exhibits good corrosion resistance. This work presents a design route for smart anti-biofouling coatings for temperature-responsive.
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  • 文章类型: Journal Article
    在液氮中对VT23M高强度薄板两相钛合金进行了变强度冲击振荡加载。进行此操作是为了研究这种加载类型对合金在常温下随后的静态拉伸时的机械性能和结构条件变化的影响。与室温相比,在液氮温度下实现的动态非平衡过程(DNP)无法损害VT23M钛合金的强度性能;但是,它们导致延展性显着下降(降至16%)。合金的塑性性能受损显示在合金的结构部件中引起额外的缺陷。作者根据DNP参数发现了合金结构成分中的损伤累积模式。他们与分形研究的结果非常吻合。
    Impact-oscillatory loading of variable intensity was applied to the VT23M high-strength sheet two-phase titanium alloy in liquid nitrogen. This was carried out to investigate the effect of this loading type on changes in the mechanical properties and structural condition of the alloy upon subsequent static tensioning at normal temperature. Dynamic non-equilibrium process (DNP) realized at a temperature of liquid nitrogen proved to be unable to impair the strength properties of the VT23M titanium alloy compared to room temperature; however, they caused a significant decrease in ductility (down to 16%). The impaired plastic properties of the alloy were shown to entail additional defects in the structural components of the alloy. The authors have found patterns of damage accumulation in the structural components of the alloy depending on the DNP parameters. They are in good agreement with the findings of the fractographic research.
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  • 文章类型: Journal Article
    背景:多孔骨植入物因其低弹性模量和良好的连接性而具有广泛的应用。有必要探索一种弹性模量控制方法,在保持孔隙率恒定的条件下,可以显着调节弹性模量。
    方法:为了实现多孔晶格结构的不断变化的弹性模量,选取简单立方晶格结构作为研究对象,并将其承载结构的横截面尺寸分布设置为可变连续曲线。基于弹性力学和等质量假设,建立了弹性模量的预测模型。然后,通过对晶胞结构的压缩模拟,增强了预测模型。最后,通过压缩实验验证了预测模型的准确性。
    结果:结果表明,在等质量约束下,承载结构的横截面尺寸分布对晶胞结构的弹性模量具有显着影响。通过调整分布曲线的特征参数,弹性模量可以在大范围内变化。
    结论:可变截面可有效改变多孔结构的弹性模量,同时确保恒定的孔隙率。该方法对解耦几何参数对多孔结构弹性模量的影响具有重要价值。
    BACKGROUND: Porous bone implants have a wide range of applications for their low elastic modulus and good connectivity. It is necessary to explore an elastic modulus control method that can significantly regulate the elastic modulus under the condition of maintaining a constant porosity.
    METHODS: For achieving continuously changing elastic modulus of porous lattice structure, the simple cubic lattice structures were selected as research object, and the distribution of cross-sectional sizes of its carrying structures were set as variable continuous curves. The prediction model for the elastic modulus was established based on the elasticity mechanics and the equal mass assumption. Then, the prediction model is enhanced through compression simulation of the unit cell structure. Finally, the accuracy of prediction model is validated by compression experiments.
    RESULTS: The results indicate that the distribution of cross-sectional size of the carrying structures has a significant impact on the elastic modulus of unit cell structures under the constraint of equal mass. By adjusting the characteristic parameters of distribution curves, the elastic modulus can be changed within a large range.
    CONCLUSIONS: Variable cross-section can effectively change the elastic modulus of porous structures while ensuring constant porosity. This method has important value in decoupling the influence of geometric parameters on the elastic modulus of porous structures.
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  • 文章类型: Journal Article
    在这项研究中,研究了热等静压(HIP)对在磁场中冷却的热浸铝涂层的微观结构和性能的影响。为了改善磁浸铝镀层的组织和性能,采用热等静压技术进行后处理。最初,在钛合金TA15表面制备了传统的铝浸渍涂层,在涂层的形成和凝固过程中施加了交变电磁场。最后,涂层采用热等静压技术处理。分析了三种不同涂层的微观结构和元素分布,并测试了不同位置涂层的显微硬度。测试结果表明,通过三种不同工艺获得的TA15钛合金热浸镀铝涂层呈现梯度结构。与传统的热浸铝风冷涂层相比,当在涂层凝固过程中施加适当强度的交变电磁场时,外涂层结构得到增强,孔的数量减少了,微结构密度增加,裂缝数量明显减少。在高温和高压下修复了800°C热等静磁性冷和热浸铝涂层的缺陷,导致均匀和精细的微观结构。通过热等静压有效地提高了钛合金表面的磁性冷、热浸铝涂层的综合性能。
    The effect of hot isostatic pressing (HIP) on the microstructure and properties of hot dip aluminum coating cooled in a magnetic field was investigated in this study. In order to improve the microstructure and properties of magnetic dip aluminum coating, hot isostatic pressing technology was used for post-treatment. Initially, a traditional aluminum-impregnated coating was prepared on the surface of titanium alloy TA15, an alternating electromagnetic field was applied during the forming and solidification process of the coating. Finally, the coating was treated with hot isostatic pressing technology. Analyzed three different coatings of the microstructure and element distribution, and tested the microhardness of the coatings at various positions. The test results revealed that the TA15 titanium alloy hot-dip aluminum coatings obtained through the three different processes exhibited a gradient structure. Compared with the traditional hot-dipped aluminum air-cooled coating, when an appropriate intensity of alternating electromagnetic field was applied during the coating solidification process, the outer coating structure was enhanced, the number of holes was reduced, the microstructure density increased, and the number of cracks significantly decreased. The defects of the 800 °C hot isostatic magnetic cold and hot dip aluminum coating were repaired under high temperature and pressure, resulting in a uniform and fine microstructure. The comprehensive properties of the magnetic cold and hot dip aluminum coating on the surface of the titanium alloy were effectively enhanced through hot isostatic pressing.
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  • 文章类型: Journal Article
    本研究通过全面的电子显微镜分析探讨了钛(Ti)合金中富钆(Gd)相的微观结构特征。使用等离子弧熔化并随后热锻来生产Ti合金。详细的材料表征,包括扫描电子显微镜,电子背散射衍射,和能量色散光谱,揭示了在合金内形成圆形或角形的Gd氧化物和细长的富含Gd的晶粒。高倍率透射电子显微镜和X射线衍射证实了FCC型γ-Gd相的存在,受铸造过程中氧气摄入量的影响,由于其相似的晶体结构与Gd2O3共存。该研究还观察到Gd颗粒中的内部孪晶,潜在地延迟向稳定的α-Gd相的转化。富Gd相和Ti基体之间的显著机械性能差异在热加工期间引起相界面处的缺陷。削弱Gd阶段。这项工作增强了对Gd相形成及其对Ti-Gd合金机械性能的影响的理解。
    This study explores the microstructural characteristics of gadolinium (Gd)-rich phases in titanium (Ti) alloys through comprehensive electron microscopy analysis. The Ti alloys were produced using plasma arc melting and subsequently hot-forged. Elaborate material characterization, including scanning electron microscopy, electron backscatter diffraction, and energy dispersive spectroscopy, revealed the formation of round or angular Gd oxides and elongated Gd-rich grains within the alloy. High-magnification transmission electron microscopy and X-ray diffraction confirmed the presence of the FCC-type γ-Gd phase, influenced by the oxygen intake during casting, coexisting with Gd2O3 due to their similar crystal structures. The study also observed internal twins in the Gd grains, potentially delaying the transformation to the stable α-Gd phase. The significant mechanical property differences between the Gd-rich phases and the Ti matrix caused defects at phase interfaces during hot processing, weakening the Gd phase. This work enhances the understanding of Gd phase formation and its implications on the mechanical properties of Ti-Gd alloys.
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  • 文章类型: Journal Article
    骨组织工程提供了一种有希望的替代方法来刺激受损组织的再生,克服了传统自体移植和同种异体移植的局限性。最近,钛合金(Ti)植入物在治疗临界尺寸的骨缺损方面引起了极大的关注,尤其是随着3D打印技术的进步。尽管钛合金具有令人印象深刻的多功能性,它们缺乏细胞粘附,成骨和抗菌性能是导致其失败的重要因素。因此,为了克服这些障碍,这项研究旨在将骨诱导和抗菌提示加载的水凝胶纳入3D打印的Ti(3D-Ti)支架中。使用直接金属激光烧结方法合成3D-Ti支架,并加载含有锶掺杂银纳米颗粒(Sr-AgNP)的明胶(凝胶)水凝胶。与AgNPs相比,Sr掺杂的AgNPs增加了Runx2mRNA的表达,这是一个关键的骨转录因子。我们对生物活性3D混合支架(3D-Ti/Gel/Sr-AgNPs)进行物理化学和材料表征,其次是细胞相容性和成骨评价。Sr-AgNP支架的微孔和大孔形貌显示Runx2表达和基质矿化增加,具有强大的抗菌性能。因此,掺入Sr-AgNP-Gel水凝胶的3D-Ti支架有利于成骨细胞分化和抗菌活性,表明它们在骨科应用中的潜力。
    Bone tissue engineering offers a promising alternative to stimulate the regeneration of damaged tissue, overcoming the limitations of conventional autografts and allografts. Recently, titanium alloy (Ti) implants have garnered significant attention for treating critical-sized bone defects, especially with the advancement of 3D printing technology. Although Ti alloys have impressive versatility, their lack of cellular adhesion, osteogenic and antibacterial properties are significant factors that contribute to their failure. Hence, to overcome these obstacles, this study aimed to incorporate osteoinductive and antibacterial cue-loaded hydrogels into 3D-printed Ti (3D-Ti) scaffolds. 3D-Ti scaffolds were synthesized using the direct metal laser sintering method and loaded with a gelatin (Gel) hydrogel containing strontium-doped silver nanoparticles (Sr-Ag NPs). Compared with Ag NPs, Sr-doped Ag NPs increased the expression of Runx2 mRNA, which is a key bone transcription factor. We subjected the bioactive 3D-hybrid scaffolds (3D-Ti/Gel/Sr-Ag NPs) to physicochemical and material characterization, followed by cytocompatibility and osteogenic evaluation. The microporous and macroporous topographies of the scaffolds with Sr-Ag NPs showed increased Runx2 expression and matrix mineralization, with potent antibacterial properties. Therefore, the 3D-Ti scaffolds incorporated with Sr-Ag NP-loaded Gel hydrogels favored osteoblast differentiation and antibacterial activity, indicating their potential for orthopedic applications.
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  • 文章类型: Journal Article
    我们量化了Ti-6Al-4V合金的化学-过程-结构-性能关系,其中通过激光工程净成形(LENS)工艺在功能梯度组件中添加了钛硼合金(Ti-B)。通过预合金化粉末添加以形成规定合金浓度的原位熔体来形成材料梯度。首次全面讨论了由LENS热历史引起的复杂异质结构,我们引入了一个新术语“Borlite”,一种共晶结构,含有斜方晶单硼化钛(TiB)和钛。当硼重量分数达到0.25%时,β-钛晶粒尺寸非线性减小,直到达到最小值。同样,转变后的α-钛晶粒尺寸非线性减小,直到达到最低水平,但是当硼重量分数达到0.6%时,晶粒尺寸约为2μm。或者,随着铝浓度从0%增加到6%,铝和钒从0%增加到4%,α-钛晶粒尺寸从1到5μm非线性增加。最后,量化了与不需要的孔隙度产生相关的因果关系,这有助于进一步开发增材制造的金属合金。
    We quantify the chemistry-process-structure-property relationships of a Ti-6Al-4V alloy in which titanium-boron alloy (Ti-B) was added in a functionally graded assembly through a laser-engineered net shaping (LENS) process. The material gradient was made by pre-alloyed powder additions to form an in situ melt of the prescribed alloy concentration. The complex heterogeneous structures arising from the LENS thermal history are completely discussed for the first time, and we introduce a new term called \"Borlite\", a eutectic structure containing orthorhombic titanium monoboride (TiB) and titanium. The β-titanium grain size decreased nonlinearly until reaching the minimum when the boron weight fraction reached 0.25%. Similarly, the transformed α-titanium grain size decreased nonlinearly until reaching the minimum level, but the grain size was approximately 2 μm when the boron weight fraction reached 0.6%. Alternatively, the α-titanium grain size increased nonlinearly from 1 to 5 μm as a function of the aluminum concentration increasing from 0% to 6% aluminum by weight and vanadium increasing from 0% to 4% by weight. Finally, the cause-effect relationships related to the creation of unwanted porosity were quantified, which helps in further developing additively manufactured metal alloys.
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  • 文章类型: Journal Article
    激光粉末床熔Ti6Al4V合金由于其高强度重量比,在生物医学和航空航天工业中具有许多应用。脆性α'-马氏体板条具有最高的屈服强度和极限抗拉强度;然而,它们导致低伸长率。必须考虑几种后处理热处理,以改善成形Ti6Al4V合金的延展性行为和加工硬化,特别是航空航天应用。本文旨在评估在β转变温度以下(704和740°C)和以上(1050°C)热处理的激光粉末床熔合Ti6Al4V合金的加工硬化行为和延展性。使用光学显微镜进行微观结构分析,而加工硬化研究是基于机械冶金的基础。退火的Ti6Al4V样品的加工硬化速率高于固溶热处理合金中的加工硬化速率。再结晶的微观结构确实显示出较高的加工硬化能力和较低的动态恢复。Considère准则表明,所有分析样品均达到颈缩不稳定条件,均匀伸长率(>7.8%)随热处理温度的增加而增加。
    Laser powder bed-fused Ti6Al4V alloy has numerous applications in biomedical and aerospace industries due to its high strength-to-weight ratio. The brittle α\'-martensite laths confer both the highest yield and ultimate tensile strengths; however, they result in low elongation. Several post-process heat treatments must be considered to improve both the ductility behavior and the work-hardening of as-built Ti6Al4V alloy, especially for aerospace applications. The present paper aims to evaluate the work-hardening behavior and the ductility of laser powder bed-fused Ti6Al4V alloy heat-treated below (704 and 740 °C) and above (1050 °C) the β-transus temperature. Microstructural analysis was carried out using an optical microscope, while the work-hardening investigations were based on the fundamentals of mechanical metallurgy. The work-hardening rate of annealed Ti6Al4V samples is higher than that observed in the solution-heat-treated alloy. The recrystallized microstructure indeed shows higher work-hardening capacity and lower dynamic recovery. The Considère criterion demonstrates that all analyzed samples reached necking instability conditions, and uniform elongations (>7.8%) increased with heat-treatment temperatures.
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  • 文章类型: Journal Article
    背景:钛-铝-钒合金(Ti-6Al-4V)由于其生物相容性而经常用于植入。使用3D打印可以对植入物结构进行机械修改,并使其形状适应个体患者的特定需求。
    方法:使用3DCAD方法设计钛合金板,并使用3DSLM打印机打印。使用微型计算机断层扫描扫描仪对材料表面进行定性测试。使用MTT测定法对L929细胞系并与Balb/3T3细胞直接接触,研究模块化钛板的细胞毒性。用hFOB1.19人成骨细胞评估细胞对材料表面的粘附。在鼠李糖乳杆菌菌株上研究了微生物生物膜的形成,表皮葡萄球菌,变形链球菌和白色念珠菌使用TTC测试和扫描电子显微镜(SEM)。
    结果:表面分析显示植入物的疏水性。研究表明,钛板没有细胞毒性。此外,材料表面表现出良好的成骨细胞粘附性能。在测试的微生物中,变形链球菌和表皮葡萄球菌菌株对平板表面的粘附能力最高,而真菌白色念珠菌显示出最低的粘附能力。
    结论:制造的模块化板具有有利于植入和减少选定形式的微生物生物膜的特性。三维打印模块化钛板在这项研究中进行了研究,并揭示了这种材料的潜在临床应用,关于缺乏细胞毒性,成骨细胞的高粘附性和生物膜形成的减少。3DCAD方法允许我们为个体患者个性化植入物的形状。
    BACKGROUND: The titanium-aluminum-vanadium alloy (Ti-6Al-4V) is frequently used in implantology due to its biocompatibility. The use of 3D printing enables the mechanical modification of implant structures and the adaptation of their shape to the specific needs of individual patients.
    METHODS: The titanium alloy plates were designed using the 3D CAD method and printed using a 3D SLM printer. Qualitative tests were performed on the material surface using a microcomputed tomography scanner. The cytotoxicity of the modular titanium plates was investigated using the MTT assay on the L929 cell line and in direct contact with Balb/3T3 cells. Cell adhesion to the material surface was evaluated with hFOB1.19 human osteoblasts. Microbial biofilm formation was investigated on strains of Lactobacillus rhamnosus, Staphylococcus epidermidis, Streptococcus mutans and Candida albicans using the TTC test and scanning electron microscopy (SEM).
    RESULTS: The surface analysis showed the hydrophobic nature of the implant. The study showed that the titanium plates had no cytotoxic properties. In addition, the material surface showed favorable properties for osteoblast adhesion. Among the microorganisms tested, the strains of S. mutans and S. epidermidis showed the highest adhesion capacity to the plate surface, while the fungus C. albicans showed the lowest adhesion capacity.
    CONCLUSIONS: The manufactured modular plates have properties that are advantageous for the implantation and reduction in selected forms of microbial biofilm. Three-dimensional-printed modular titanium plates were investigated in this study and revealed the potential clinical application of this type of materials, regarding lack of cytotoxicity, high adhesion properties for osteoblasts and reduction in biofilm formation. The 3D CAD method allows us to personalise the shape of implants for individual patients.
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  • 文章类型: Journal Article
    骨科植入物的高排斥率和失败率主要归因于植入物-骨界面处的不完全骨整合和应力,这是由于植入物和周围骨的机械性能存在显著差异。已经开发了各种表面处理来增强植入物的骨传导特性。这项工作的目的是与未改性的对照相比,用纳米晶羟基磷灰石表面层改性的钛合金的体外表征。这项研究的重点是表面处理与生理环境有关的行为。此外,评估了人成骨细胞和脂肪干细胞的成骨反应。通过聚焦于细胞核和细胞骨架的共聚焦激光扫描显微镜进行细胞相互作用的定性表征。使用扫描电子显微镜评估菲律宾。结果突出表明,HA处理促进蛋白质粘附以及成骨细胞和干细胞的基因表达,与细胞外基质和骨骼的无机和有机成分有关。特别是,细胞生长在HA改性的钛合金能够促进ECM的产生,导致胶原蛋白I和非胶原蛋白的高表达,这对于调节矿物基质的形成至关重要。此外,他们提出了一个令人印象深刻的有长延伸在整个测试表面的菲律宾人的数量。这些发现表明,所研究的HA表面处理有效地增强了Ti6Al4VELI的骨传导性能。
    The high rate of rejection and failure of orthopedic implants is primarily attributed to incomplete osseointegration and stress at the implant-to-bone interface due to significant differences in the mechanical properties of the implant and the surrounding bone. Various surface treatments have been developed to enhance the osteoconductive properties of implants. The aim of this work was the in vitro characterization of titanium alloy modified with a nanocrystalline hydroxyapatite surface layer in relative comparison to unmodified controls. This investigation focused on the behavior of the surface treatment in relation to the physiological environment. Moreover, the osteogenic response of human osteoblasts and adipose stem cells was assessed. Qualitative characterization of cellular interaction was performed via confocal laser scanning microscopy focusing on the cell nuclei and cytoskeletons. Filipodia were assessed using scanning electron microscopy. The results highlight that the HA treatment promotes protein adhesion as well as gene expression of osteoblasts and stem cells, which is relevant for the inorganic and organic components of the extracellular matrix and bone. In particular, cells grown onto HA-modified titanium alloy are able to promote ECM production, leading to a high expression of collagen I and non-collagenous proteins, which are crucial for regulating mineral matrix formation. Moreover, they present an impressive amount of filipodia having long extensions all over the test surface. These findings suggest that the HA surface treatment under investigation effectively enhances the osteoconductive properties of Ti6Al4V ELI.
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