针对单传感器传感信息表征能力的不足,容易受到外部环境因素的干扰,本文提出了一种智能感知方法。该方法集成了多源、多层次的信息,包括主轴温度场,主轴热变形,操作参数,和电机电流。首先,主轴系统的内部和外部热误差相关信号由传感器收集,并提取特征参数;然后,利用径向基函数(RBF)神经网络的优点,实现特征参数的初步集成,具有较强的多维实体非线性映射能力和泛化能力。然后,通过考虑来自多个来源的不确定信息,通过对不同证据进行加权融合来生成热误差决策值。基于VMC850主轴系统的主轴热误差传感实验(云南机床集团有限公司,LTD,云南,中国)云南机床厂立式加工中心。设计了恒速(2000r/min和4000r/min)下主轴热误差传感实验,标准变速,和步进变速条件。实验结果表明,多源信息融合的智能感知模型预测精度可达98.1%,99.3%,98.6%,在上述工况下达到98.8%,分别。本文提出的智能感知模型比传统的BP神经网络感知模型和小波神经网络模型具有更高的精度和更低的残差。本文的研究为操作提供了理论依据,维护管理,和机床主轴系统的性能优化。
Aiming at the shortcomings of single-sensor sensing information characterization ability, which is easily interfered with by external environmental factors, a method of intelligent perception is proposed in this paper. This method integrates multi-source and multi-level information, including
spindle temperature field,
spindle thermal deformation, operating parameters, and motor current. Firstly, the internal and external thermal-error-related signals of the
spindle system are collected by sensors, and the feature parameters are extracted; then, the radial basis function (RBF) neural network is utilized to realize the preliminary integration of the feature parameters because of the advantages of the RBF neural network, which offers strong multi-dimensional solid nonlinear mapping ability and generalization ability. Thermal-error decision values are then generated by a weighted fusion of different pieces of evidence by considering uncertain information from multiple sources. The
spindle thermal-error sensing experiment was based on the
spindle system of the VMC850 (Yunnan Machine Tool Group Co., LTD, Yunnan, China) vertical machining center of the Yunnan Machine Tool Factory. Experiments were designed for thermal-error sensing of the
spindle under constant speed (2000 r/min and 4000 r/min), standard variable speed, and stepped variable speed conditions. The experiment\'s results show that the prediction accuracy of the intelligent-sensing model with multi-source information fusion can reach 98.1%, 99.3%, 98.6%, and 98.8% under the above working conditions, respectively. The intelligent-perception model proposed in this paper has higher accuracy and lower residual error than the traditional BP neural network perception and wavelet neural network models. The research in this paper provides a theoretical basis for the operation, maintenance management, and performance optimization of machine tool spindle systems.