rolling bearings

滚动轴承
  • 文章类型: Journal Article
    在工业4.0的背景下,轴承、作为机械的关键部件,在确保运行可靠性方面发挥着至关重要的作用。因此,检测他们的健康状况至关重要。现有的预测模型通常侧重于轴承寿命的点预测,缺乏量化不确定性的能力,在准确性方面还有改进的空间。为了准确预测轴承的长期剩余使用寿命(RUL),一种新颖的时间卷积网络模型,具有基于注意力机制的软阈值决策残差结构,用于量化轴承的寿命间隔,即TCN-AM-GPR,是提议的。首先,从轴承传感器信号构建时空图作为预测模型的输入。其次,建立了基于软阈值决策的残差结构,并具有自注意机制,以进一步抑制采集到的轴承寿命信号中的噪声。第三,提取的特征通过区间量化层得到轴承的RUL及其置信区间。所提出的方法已经使用PHM2012轴承数据集进行了验证,仿真实验结果对比表明,TCN-AM-GPR取得了最佳点预测评价指标,与TCN-GPR的第二好性能相比,R2提高了2.17%。同时,具有最佳区间预测综合评价指标,与TCN-GPR的第二好性能相比,MWP相对降低了16.73%。研究结果表明,TCN-AM-GPR能够保证点估计的准确性,在描述预测不确定性方面具有优越的优势和现实意义。
    In the context of Industry 4.0, bearings, as critical components of machinery, play a vital role in ensuring operational reliability. The detection of their health status is thus of paramount importance. Existing predictive models often focus on point predictions of bearing lifespan, lacking the ability to quantify uncertainty and having room for improvement in accuracy. To accurately predict the long-term remaining useful life (RUL) of bearings, a novel time convolutional network model with an attention mechanism-based soft thresholding decision residual structure for quantifying the lifespan interval of bearings, namely TCN-AM-GPR, is proposed. Firstly, a spatio-temporal graph is constructed from the bearing sensor signals as the input to the prediction model. Secondly, a residual structure based on a soft threshold decision with a self-attention mechanism is established to further suppress noise in the collected bearing lifespan signals. Thirdly, the extracted features pass through an interval quantization layer to obtain the RUL and its confidence interval of the bearings. The proposed methodology has been verified using the PHM2012 bearing dataset, and the comparison of simulation experiment results shows that TCN-AM-GPR achieved the best point prediction evaluation index, with a 2.17% improvement in R2 compared to the second-best performance from TCN-GPR. At the same time, it also has the best interval prediction comprehensive evaluation index, with a relative decrease of 16.73% in MWP compared to the second-best performance from TCN-GPR. The research results indicate that TCN-AM-GPR can ensure the accuracy of point estimates, while having superior advantages and practical significance in describing prediction uncertainty.
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  • 文章类型: Journal Article
    滚动轴承的健康监测和故障诊断对于机械设备的持续有效运行至关重要。为了提高BP神经网络在滚动轴承故障诊断中的准确性,根据滚动轴承的振动信号建立特征模型,并采用改进的遗传算法对初始权重进行优化,偏见,和BP神经网络的超参数。这克服了BP神经网络的缺点,比如容易出现局部最小值,收敛速度慢,和样本依赖性。改进的遗传算法充分考虑了遗传算法中种群适应度的集中和分散程度,并以非线性方式自适应调整遗传算法的交叉和变异概率。同时,为了加快选择算子的优化效率,精英保留策略与分层比例选择操作相结合。使用美国凯斯西储大学的滚动轴承数据集作为实验数据,对所提出的算法进行了仿真和预测。实验结果表明,与其他七种模型相比,提出的IGA-BPNN在收敛速度和预测性能方面都表现出优异的性能。
    Health monitoring and fault diagnosis of rolling bearings are crucial for the continuous and effective operation of mechanical equipment. In order to improve the accuracy of BP neural network in fault diagnosis of rolling bearings, a feature model is established from the vibration signals of rolling bearings, and an improved genetic algorithm is used to optimize the initial weights, biases, and hyperparameters of the BP neural network. This overcomes the shortcomings of BP neural network, such as being prone to local minima, slow convergence speed, and sample dependence. The improved genetic algorithm fully considers the degree of concentration and dispersion of population fitness in genetic algorithms, and adaptively adjusts the crossover and mutation probabilities of genetic algorithms in a non-linear manner. At the same time, in order to accelerate the optimization efficiency of the selection operator, the elite retention strategy is combined with the hierarchical proportional selection operation. Using the rolling bearing dataset from Case Western Reserve University in the United States as experimental data, the proposed algorithm was used for simulation and prediction. The experimental results show that compared with the other seven models, the proposed IGA-BPNN exhibit superior performance in both convergence speed and predictive performance.
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  • 文章类型: Journal Article
    多通道信号包含设备上丰富的故障特征信息,并显示出弱故障特征提取和早期故障检测的更大潜力。然而,如何有效利用多通道信号信息丰富的优势,同时消除强背景噪声和信息冗余造成的干扰成分,实现故障特征的准确提取,仍是基于多通道信号的机械故障诊断的难题。为了解决这个问题,本文提出了一种有效的多通道信号弱故障检测框架。首先,显示了张量在表征故障信息上的优势,通过张量奇异值分解揭示了多通道故障信号在张量域中的低秩特性。其次,针对强背景噪声下多通道信号的微弱故障特征提取,引入了自适应阈值函数,构建了自适应低秩张量估计模型。第三,为了进一步提高多通道信号对微弱故障特征的准确估计,为自适应低秩张量估计模型提供了一种新的面向稀疏度量的参数优化策略。最后,形成了有效的多通道弱故障检测框架。来自可重复仿真的多通道数据,利用公开的XJTU-SY全寿命数据集和滚动轴承加速疲劳试验验证了该方法的有效性和实用性。在具有强背景噪声的多通道弱故障检测中获得了优异的结果,特别是早期故障检测。
    Multichannel signals contain an abundance of fault characteristic information on equipment and show greater potential for weak fault characteristics extraction and early fault detection. However, how to effectively utilize the advantages of multichannel signals with their information richness while eliminating interference components caused by strong background noise and information redundancy to achieve accurate extraction of fault characteristics is still challenging for mechanical fault diagnosis based on multichannel signals. To address this issue, an effective weak fault detection framework for multichannel signals is proposed in this paper. Firstly, the advantages of a tensor on characterizing fault information were displayed, and the low-rank property of multichannel fault signals in a tensor domain is revealed through tensor singular value decomposition. Secondly, to tackle weak fault characteristics extraction from multichannel signals under strong background noise, an adaptive threshold function is introduced, and an adaptive low-rank tensor estimation model is constructed. Thirdly, to further improve the accurate estimation of weak fault characteristics from multichannel signals, a new sparsity metric-oriented parameter optimization strategy is provided for the adaptive low-rank tensor estimation model. Finally, an effective multichannel weak fault detection framework is formed for rolling bearings. Multichannel data from the repeatable simulation, the publicly available XJTU-SY whole lifetime datasets and an accelerated fatigue test of rolling bearings are used to validate the effectiveness and practicality of the proposed method. Excellent results are obtained in multichannel weak fault detection with strong background noise, especially for early fault detection.
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  • 文章类型: Journal Article
    鉴于滚动轴承经常发生故障,信号中存在的强背景噪声,弱特征,以及与提取故障特征相关的困难,提出了一种基于粗粒度晶格特征的滚动轴承故障诊断方法。首先,对轴承的振动信号进行自适应滤波以消除背景噪声。第二,进行频域变换,并采用粗粒度方法对频谱进行连续分割。在每个分段中,执行振幅增强操作,将数据转换为增强故障特征的CGLF图。然后将该图馈送到基于SwinTransformer的模式识别网络中。第三,也是最后,利用全连接层和Softmax构建了高精度的故障诊断模型,能够诊断轴承故障。公共数据集和实验室数据的故障识别准确率分别达到98.30%和98.50%,分别,从而验证了所提方法的可行性和有效性。该研究为滚动轴承故障诊断提供了一种有效可行的方法。
    In view of the frequent failures occurring in rolling bearings, the strong background noise present in signals, weak features, and difficulties associated with extracting fault characteristics, a method of enhancing and diagnosing rolling bearing faults based on coarse-grained lattice features (CGLFs) is proposed. First, the vibrational signals of bearings are subjected to adaptive filtering to eliminate background noise. Second, frequency-domain transformation is performed, and a coarse-grained approach is used to continuously segment the spectrum. Within each segment, amplitude-enhancement operations are executed, transforming the data into a CGLF graph that enhances fault characteristics. This graph is then fed into a Swin Transformer-based pattern-recognition network. Third and finally, a high-precision fault diagnosis model is constructed using fully connected layers and Softmax, enabling the diagnosis of bearing faults. The fault recognition accuracy reaches 98.30% and 98.50% with public datasets and laboratory data, respectively, thereby validating the feasibility and effectiveness of the proposed method. This research offers an efficient and feasible fault diagnosis approach for rolling bearings.
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  • 文章类型: Journal Article
    基于深度学习的智能故障诊断为设备的可靠运行提供了有利保障,但经过训练的深度学习模型在跨域诊断中的预测精度通常较低。为了解决这个问题,为了提高滚动轴承跨域故障诊断能力,提出了一种基于重构包络谱的深度学习故障诊断方法。首先,基于滚动轴承故障的包络谱形态,构建了一个标准的包络谱,揭示了不同轴承健康状态的独特特征,并消除了由于不同轴承速度和轴承模型而导致的域之间的差异。然后,利用卷积神经网络建立故障诊断模型,学习特征并完成故障分类。最后,使用两个公开可用的轴承数据集和一个通过自我实验获得的轴承数据集,将该方法应用于不同转速和不同轴承类型下的滚动轴承故障诊断数据。实验结果表明,与一些流行的特征提取方法相比,该方法可以在不同转速和不同轴承类型的数据下实现较高的诊断精度,是解决滚动轴承跨域故障诊断问题的有效方法。
    Intelligent fault diagnostics based on deep learning provides a favorable guarantee for the reliable operation of equipment, but a trained deep learning model generally has low prediction accuracy in cross-domain diagnostics. To solve this problem, a deep learning fault diagnosis method based on the reconstructed envelope spectrum is proposed to improve the ability of rolling bearing cross-domain fault diagnostics in this paper. First, based on the envelope spectrum morphology of rolling bearing failures, a standard envelope spectrum is constructed that reveals the unique characteristics of different bearing health states and eliminates the differences between domains due to different bearing speeds and bearing models. Then, a fault diagnosis model was constructed using a convolutional neural network to learn features and complete fault classification. Finally, using two publicly available bearing data sets and one bearing data set obtained by self-experimentation, the proposed method is applied to the data of the fault diagnostics of rolling bearings under different rotational speeds and different bearing types. The experimental results show that, compared with some popular feature extraction methods, the proposed method can achieve high diagnostic accuracy with data at different rotational speeds and different bearing types, and it is an effective method for solving the problem with cross-domain fault diagnostics for rolling bearings.
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  • 文章类型: Journal Article
    针对滚动轴承全寿命周期内故障特征提取难、故障诊断准确率低的问题,提出了一种基于灰色关联度的滚动轴承故障诊断方法。首先,基于减法-平均的优化器用于优化变分模式分解算法的参数。其次,利用优化结果对轴承振动信号进行分解,提取最小包络熵对应的本征模态函数分量的特征向量。最后,对基于标准距离熵的灰色接近度和相似度进行加权,计算振动信号特征矢量与各标准状态的灰色综合关联度。通过比较结果,实现了滚动轴承不同故障状态和程度的诊断。XJTU-SY数据集用于实验,结果表明,与各种算法相比,该方法的诊断准确率达到95.24%,具有更好的诊断性能。为滚动轴承全寿命周期的故障诊断提供了参考。
    Aiming at the difficult problem of extracting fault characteristics and the low accuracy of fault diagnosis throughout the full life cycle of rolling bearings, a fault diagnosis method for rolling bearings based on grey relation degree is proposed in this paper. Firstly, the subtraction-average-based optimizer is used to optimize the parameters of the variational mode decomposition algorithm. Secondly, the vibration signals of bearings are decomposed by using the optimized results, and the feature vector of the intrinsic mode function component corresponding to the minimum envelope entropy is extracted. Finally, the grey proximity and similarity relation degree based on standard distance entropy are weighted to calculate the grey comprehensive relation degree between the feature vector of vibration signals and each standard state. By comparing the results, the diagnosis of different fault states and degrees of rolling bearings is realized. The XJTU-SY dataset was used for experimentation, and the results show that the proposed method achieves a diagnostic accuracy of 95.24% and has better diagnosis performance compared to various algorithms. It provides a reference for the fault diagnosis of rolling bearings throughout the full life cycle.
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  • 文章类型: Journal Article
    滚动轴承故障诊断是一项关键任务,在以前的研究中,卷积神经网络(CNN)用于处理振动信号和进行故障诊断。然而,传统的CNN模型在准确性方面存在一定的局限性。为了提高准确性,我们提出了一种将Gramian角差场(GADF)与残差网络(ResNet)相结合,并在ResNet中嵌入频率通道注意模块(Fca)来诊断滚动轴承故障的方法。首先,在数据预处理过程中,我们使用GADF将信号转换为RGB三通道故障图像。其次,为了进一步提高模型的性能,在ResNet的基础上,我们嵌入了具有离散余弦变换(DCT)的频率信道注意模块,以形成Fca,有效地挖掘故障图像的通道信息,识别相应的故障特征。最后,实验验证了新模型的准确率达到99.3%,即使在不平衡的数据集下,显著提高了故障诊断的准确性和模型的泛化性。
    Fault diagnosis of rolling bearings is a critical task, and in previous research, convolutional neural networks (CNN) have been used to process vibration signals and perform fault diagnosis. However, traditional CNN models have certain limitations in terms of accuracy. To improve accuracy, we propose a method that combines the Gramian angular difference field (GADF) with residual networks (ResNet) and embeds frequency channel attention module (Fca) in the ResNet to diagnose rolling bearing fault. Firstly, we used GADF to convert the signals into RGB three-channel fault images during data preprocessing. Secondly, to further enhance the performance of the model, on the foundation of the ResNet we embedded the frequency channel attention module with discrete cosine transform (DCT) to form Fca, to effectively explores the channel information of fault images and identifies the corresponding fault characteristics. Finally, the experiment validated that the accuracy of the new model reaches 99.3% and the accuracy reaches 98.6% even under an unbalanced data set, which significantly improves the accuracy of fault diagnosis and the generalization of the model.
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  • 文章类型: Journal Article
    针对传统深度学习网络中需要多个完整的轴承退化数据集来预测对单个轴承的影响,在缺乏完全退化轴承数据的情况下,提出了一种基于深度学习的滚动轴承剩余寿命预测方法。该方法涉及通过来自编码器通道注意力(ECA)的通道注意力编码器(CAE)处理原始振动数据,提取与相互关联和相关性相关的特征,选择所需的特性,并将选定的特征纳入构建的基于Autoformer的时间预测模型,以预测轴承剩余时间的退化趋势。该方法提出的特征提取方法在特征提取能力方面优于CAE和多层感知注意力编码器,导致均方误差减少0.0059和0.0402,分别。此外,与Informer和Transformer模型相比,目标轴承退化趋势的间接预测方法具有更高的精度,均方误差分别降低0.3352和0.1174。这表明本文提出的用于预测滚动轴承寿命的组合深度学习模型可能是一种更有效的寿命预测方法,值得进一步研究和应用。
    In response to the need for multiple complete bearing degradation datasets in traditional deep learning networks to predict the impact on individual bearings, a novel deep learning-based rolling bearing remaining life prediction method is proposed in the absence of fully degraded bearng data. This method involves processing the raw vibration data through Channel-wise Attention Encoder (CAE) from the Encoder-Channel Attention (ECA), extracting features related to mutual correlation and relevance, selecting the desired characteristics, and incorporating the selected features into the constructed Autoformer-based time prediction model to forecast the degradation trend of bearings\' remaining time. The feature extraction method proposed in this approach outperforms CAE and multilayer perceptual-Attention Encoder in terms of feature extraction capabilities, resulting in reductions of 0.0059 and 0.0402 in mean square error, respectively. Additionally, the indirect prediction approach for the degradation trend of the target bearing demonstrates higher accuracy compared to Informer and Transformer models, with mean square error reductions of 0.3352 and 0.1174, respectively. This suggests that the combined deep learning model proposed in this paper for predicting rolling bearing life may be a more effective life prediction method deserving further research and application.
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  • 文章类型: Journal Article
    本文提出了一种低成本的广泛的实验研究,高性能隔震器,包括在混凝土表面滚动的可变形球体。聚氨酯球,有和没有钢芯,在平面或球形混凝土板上滚动,正在调查。大位移下的横向循环试验表明,滚动摩擦系数在3.7%至7.1%之间。当在1170次地面运动下在振动台中进行测试时,隔振器大大降低了传递到上部结构的加速度(小于0.15g),同时保持合理的峰值和可忽略的残余位移。在侧向循环测试上校准了现象学模型,并以合理的精度预测了振动台测试。
    This paper presents an extensive experimental study of a low-cost, high-performance seismic isolator comprising a deformable sphere rolling on concrete surfaces. Polyurethane spheres, with and without steel core, rolling on flat or spherical concrete plates, are investigated. Lateral cyclic tests under large displacements demonstrated a rolling friction coefficient between 3.7% and 7.1%. When tested in a shake table under 1170 ground motions, the isolators substantially reduced the acceleration transmitted to the superstructure (to less than 0.15 g) while maintaining reasonable peak and negligible residual displacements. A phenomenological model was calibrated on the lateral cyclic tests and predicted the shake table tests with reasonable accuracy.
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  • 文章类型: Journal Article
    在这项研究中,我们解决了由于缺乏航空发动机滚动轴承的高质量故障数据样本而导致的智能诊断模型泛化能力有限的问题。我们提供了一种基于蒸馏学习的故障异常检测技术来解决这个问题。两个视觉变压器(ViT)模型专门用于蒸馏学习过程,其中一个作为教师网络,另一个作为学生网络。通过使用小规模的学生网络模型,在不牺牲模型精度的前提下,提高了模型的计算效率。对于以特征为中心的表示,创建新的损失和异常记分函数,提出了一种带残差块的增强型Transformer编码器。然后,采用滚动轴承动力学仿真方法,获得丰富的故障样本数据,教师网络的预培训完成。对于异常检测,基于所提出的损失函数和预先训练的教师网络来完成学生网络的训练,仅使用从正常状态获得的振动加速度样本。最后,利用训练完成的网络和设计的异常评分函数实现滚动轴承故障的异常检测。对一台航空发动机的两组试验数据和一组真实振动数据进行了实验验证,检测精度达到100%。结果表明,该方法具有较高的滚动轴承故障异常检测能力。
    In this study, we address the issue of limited generalization capabilities in intelligent diagnosis models caused by the lack of high-quality fault data samples for aero-engine rolling bearings. We provide a fault anomaly detection technique based on distillation learning to address this issue. Two Vision Transformer (ViT) models are specifically used in the distillation learning process, one of which serves as the teacher network and the other as the student network. By using a small-scale student network model, the computational efficiency of the model is increased without sacrificing model accuracy. For feature-centered representation, new loss and anomaly score functions are created, and an enhanced Transformer encoder with the residual block is proposed. Then, a rolling bearing dynamics simulation method is used to obtain rich fault sample data, and the pre-training of the teacher network is completed. For anomaly detection, the training of the student network is completed based on the proposed loss function and the pre-trained teacher network, using only the vibration acceleration samples obtained from the normal state. Finally, the trained completed network and the designed anomaly score function are used to achieve the anomaly detection of rolling bearing faults. The experimental validation was carried out on two sets of test data and one set of real vibration data of a whole aero-engine, and the detection accuracy reached 100 %. The results show that the proposed method has a high capability of rolling bearing fault anomaly detection.
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