phase inversion

相转化
  • 文章类型: Journal Article
    通过将未经处理的废水直接排放到环境中而污染水体的各种工业和常规的废水处理通常不足以有效地处理污染物。然而,膜生物反应器(MBR)为废水处理提供了一个有前途的解决方案,其中膜作为系统的心脏。在这项研究中,聚醚砜(PES)被用作膜材料和膜的亲水性通过与亲水性添加剂如聚乙二醇(PEG)和聚乙烯吡咯烷酮(PVP)的混合得到了调整,膜在处理废水中显示出有希望的结果,特别是在化学需氧量(COD)方面,生化需氧量(BOD),颜色去除。例如,PES-PEG膜显示COD,BOD,颜色去除96%,94%,92%,分别为95%,94%,92%,分别用于基于PES的商业膜。尽管制造的膜在COD方面的性能与商业膜相当,BOD,和颜色去除效率,渗透物收率还有改进的空间。值得注意的是,用PES-3PEG和PES-5PVP膜生产的MBR组件的平均渗透效率分别记录为市售膜(38L/m2h)的47%(18L/m2h)和13%(5L/m2h)。尽管渗透物产量存在差异,制造的膜还展示了去除微生物的显著功效,废水处理的一个关键方面。它们在这方面的性能被证明与商业膜高度可比,强调这些制造的膜在增强废水处理方面的潜力。
    Various industries polluting the water bodies by discharging untreated wastewater directly into the environment and conventional wastewater treatments are often insufficient for effectively treating the pollutants. However, membrane bioreactors (MBRs) offer a promising solution for wastewater treatment where membrane serving as the heart of the system. In this study, polyethersulfone (PES) was used as the membrane material and hydrophilicity of the membranes were tuned up by mixing with hydrophilic additives such as polyethylene glycol (PEG) and polyvinylpyrrolidone (PVP) and the membranes have shown promising results in treating wastewater, particularly in terms of chemical oxygen demand (COD), biochemical oxygen demand (BOD), and color removal. For example, PES-PEG membrane demonstrated COD, BOD, and color removal of 96 %, 94 %, and 92 %, respectively while those were 95 %, 94 %, and 92 %, respectively for PES-based commercial membrane. Although the performances of fabricated membranes were comparable to that of commercial membrane in COD, BOD, and color removal efficiencies, there is room for improvement in permeate yields. Notably, the average permeate efficiency for MBR modules produced with PES-3PEG and PES-5PVP membranes was recorded as 47 % (18 L/m2h) and 13 % (5 L/m2h) respectively of the commercial membrane (38 L/m2h). Despite the variance in permeate yields, the fabricated membranes also showcased significant efficacy in removing microorganisms, a crucial aspect of wastewater treatment. Their performance in this regard proved highly comparable to that of the commercial membrane, emphasizing the potential of these fabricated membranes in enhancing the wastewater treatment.
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  • 文章类型: Journal Article
    与具有分子表面活性剂的乳液相比,Pickering乳液(PE)通过在水/油界面处的颗粒稳定,并且表现出优异的长期稳定性。在胶体稳定剂中,纳米/微凝胶促进乳化并可引入刺激响应性。虽然增加其疏水性与从水包油(O/W)到油包水(W/O)乳液的相转化有关,将这种相转化与纳米/微凝胶网络的分子结构相关的预测模型仍然缺失。应对这一挑战,我们开发了一个两亲性纳米凝胶(ANGs)库,能够调节其疏水性,同时保持相似的胶体结构。这使我们能够系统地研究网络疏水性对乳液稳定性的影响。我们发现,随着ANG疏水性的增加,W/O乳液是优选的,油极性,和油/水比。对于非极性油,提高乳化温度可以形成室温下亚稳态的W/OPE。我们将这种行为与界面ANG吸附动力学联系起来,并通过原子力显微镜定量了两个阶段的ANG变形和溶胀。重要的是,我们开发了一种定量方法,通过水和油的ANGs之间的Flory-Huggins参数差异(χwater-χoil)来预测相转化。总的来说,这项研究提供了关键的结构-性质关系,以协助设计纳米/微凝胶的先进的PE。
    Pickering emulsions (PEs) are stabilized by particles at the water/oil interface and exhibit superior long-term stability compared to emulsions with molecular surfactants. Among colloidal stabilizers, nano/microgels facilitate emulsification and can introduce stimuli responsiveness. While increasing their hydrophobicity is connected to phase inversion from oil-in-water (O/W) to water-in-oil (W/O) emulsions, a predictive model to relate this phase inversion to the molecular structure of the nano/microgel network remains missing. Addressing this challenge, we developed a library of amphiphilic nanogels (ANGs) that enable adjusting their hydrophobicity while maintaining similar colloidal structures. This enabled us to systematically investigate the influence of network hydrophobicity on emulsion stabilization. We found that W/O emulsions are preferred with increasing ANG hydrophobicity, oil polarity, and oil/water ratio. For nonpolar oils, increasing emulsification temperature enabled the formation of W/O PEs that are metastable at room temperature. We connected this behavior to interfacial ANG adsorption kinetics and quantified ANG deformation and swelling in both phases via atomic force microscopy. Importantly, we developed a quantitative method to predict phase inversion by the difference in Flory-Huggins parameters between ANGs with water and oil (χwater - χoil). Overall, this study provides crucial structure-property relations to assist the design of nano/microgels for advanced PEs.
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  • 文章类型: Journal Article
    这项工作主要集中在克服聚合物膜在实现分离性能的渗透性和选择性之间的平衡方面的局限性。填料,使用十六烷基三甲基溴化铵(CTAB)作为表面活性剂,通过湿化学方法以立方体形态合成了沸石咪唑骨架-67(ZIF-67)纳米颗粒。将粒径在120-180nm之间的均匀颗粒掺入聚偏二氟乙烯(PVDF)基质中,以通过相转化方法制造混合基质膜。这些混合基质膜被系统地表征,以确认化学,材料和膜的结构和形态特性。此外,膜的机械性能提高了56.5%。结果证实,5wt。%ZIF-67/PVDF膜显示与其纯对应物相比最好的分离结果。据报道,H2气体的渗透率为1,094,511Barrer,H2/CO2的选择性为3.03,H2/N2的选择性为3.06。这表示H2气体的渗透率增加了210.6%。这些结果证明了ZIF-67负载在PVDF聚合物基质中的影响以及ZIF-67/PVDF混合基质膜在氢分离和纯化领域中的潜力。
    This work is primarily focused on overcoming the limitations of polymeric membranes in achieving the balance between permeability and selectivity of the separation performance. The filler, Zeolitic imidazole framework -67 (ZIF-67) nanoparticles were synthesised in cubical morphology using hexadecyltrimethylammonium bromide (CTAB) as a surfactant via the wet-chemical method. The uniform particles with particle sizes ranging between 120-180 nm were incorporated into the polyvinylidene fluoride (PVDF) matrix to fabricate mixed matrix membranes via the phase inversion method. These mixed matrix membranes were systematically characterised to confirm the chemical, structural and morphological properties of the materials and membranes. Furthermore, the membranes showed a 56.5% improvement in their mechanical properties. The results confirm that 5 wt.% ZIF-67/PVDF membrane showed the best separation results compared to its pure counterpart. The permeability of H₂ gas was reported to be 1,094,511 Barrer, with selectivities of 3.03 for H₂/CO₂ and 3.06 for H₂/N₂. This represents a 210.6% increase in the permeability of H₂ gas. These results demonstrate the influence of ZIF-67 loading in the PVDF polymer matrix along with the potential of ZIF-67/PVDF mixed matrix membranes in the field of hydrogen separation and purification.
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  • 文章类型: Journal Article
    纺织废水中的微塑料(MPs)和其他有机物对处理工艺提出了严峻的挑战,特别是在初级阶段,如超滤(UF)。UF在防止污染物进入后续处理步骤中起着至关重要的作用。然而,UF膜的性能效率受到MP对膜孔的潜在污染的影响,染料和其他有机污染物,如牛血清白蛋白(BSA)。这项研究的重点是提高UF膜的性能,特别是它的防污特性,通过使用MIL-53(Fe)金属-有机骨架(MOF)颗粒(此处标记为MIL-53)开发高性能膜。各种浓度的MIL-53(0.05、0.1、0.2和0.5wt.%)经由过程相转化整合到膜构造中。流动ζ电位结果证实了膜的带负电荷的表面,并且通过接触角分析验证了它们的高亲水性。FTIR,SEM,EDS,和XRD证实膜表面上存在MIL-53颗粒。将开发的膜测试24小时以评估其防污性能,随后进行30分钟的水力冲洗,以测量其通量恢复率。亚甲基蓝(MB)染料被用作存在于纺织废水中的阳离子染料,以评估开发的膜在染料去除中的效率以及在有机物存在下染料排斥的协同作用(即,国会议员和BSA)。由于以前的研究还没有完全解决染料和有机物的组合,这项研究彻底调查了颗粒型污染物(MPs)的作用及其与染料(MB)的相互作用,以及水溶性蛋白质型污染物(BSA)及其与MB的相互作用。结果表明,当染料与MP或BSA一起存在时,开发的膜表现出较高的MB截留率,随着防污性能的改善。优化的UF膜集成了0.1wt。%MIL-53在混合污垢病例(BSA-MB)中显示出近96%的BSA排斥和约86%的MB排斥。改性膜的水通量从176L.m-2大幅增加。h-1到327L.m-2.h-1.这项研究的结果显示了铁基MOFs在改善UF膜性能方面的潜力,并为未来在重要领域的研究提供了平台,例如长期稳定性研究以及在纺织废水中发现的其他污染物的测试。
    Microplastics (MPs) and other organic matters in textile wastewater have posed a formidable challenge for treatment processes, particularly in the primary stages such as ultrafiltration (UF). UF plays a crucial role in preventing the entry of pollutants into subsequent treatment steps. However, the performance efficiency of UF membranes is compromised by the potential fouling of membrane pores by MPs, dyes and other organic pollutants such as bovine serum albumin (BSA). This study focuses on enhancing UF membrane performance, specifically its antifouling properties, through the development of high-performance membranes using MIL-53(Fe) metal-organic framework (MOF) particles (noted as MIL-53 here). Various concentrations of the MIL-53 (0.05, 0.1, 0.2, and 0.5 wt%) were integrated into the membrane structure through phase inversion process. Streaming zeta potential results confirmed the negatively charged surface of the membranes and their high hydrophilicity was validated through contact angle analysis. FTIR, SEM, EDS, and XRD confirmed the presence of MIL-53 particles on the surface of membranes. The developed membranes were tested for 24 h to assess their antifouling properties, with a subsequent 30-min hydraulic flush to measure their flux recovery ratios. Methylene Blue (MB) dye was used as a cationic dye present in textile wastewater to evaluate the efficiency of the developed membranes in dye removal and the synergistic effects of dye rejection in the presence of organic matters (i.e., MPs and BSA). Since previous studies have not fully addressed the combination of dyes and organic matter, this study thoroughly investigated the effect of particle-type foulants (MPs) and their interactions with dye (MB), as well as water soluble protein-type foulants (BSA) and their interaction with MB. The results indicated that the developed membranes exhibited higher MB rejection when the dye was present with either MP or BSA, along with improved antifouling properties. The optimised UF membrane integrated with 0.1 wt% MIL-53 demonstrated nearly 96% BSA rejection and around 86% MB rejection in the mixed foulant case (BSA-MB). The modified membrane exhibited a substantial increase in water flux from 176 L m-2.h-1 to 327 L m-2.h-1. The findings of this research show the potential of iron-based MOFs in improving the performance of UF membranes and provide a platform for future studies on significant areas such as long-term stability studies and testing with other pollutants found in textile wastewater.
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  • 文章类型: Journal Article
    隔膜通过促进锂离子(Li-ion)传输同时实现安全的电池操作而在锂离子电池(LIB)中发挥关键作用。然而,由聚丙烯(PP)或聚乙烯(PE)制成的商业隔板在当前的LIB制造中强加了离散的加工步骤,因为它们不能用用于制造电极的相同的狭缝模涂覆工艺来制造。此外,商用隔板不能适应用于生产具有定制形状因子的前沿微电池和柔性电池的较新的制造工艺。作为重新思考LIB制造的途径,我们开发了一种高粘度聚合物复合隔膜浆料,可以制造独立式和直接电极膜。流线型相转化工艺用于在干燥时在流延隔离膜中赋予孔隙率。了解材料成分和流变性对相转化处理和分离器性能的影响,我们研究了四种不同的隔膜配方。我们使用二甘醇(DEG)或磷酸三乙酯(TEP)作为非溶剂,和二氧化硅(SiO2)或氧化铝(Al2O3)作为聚偏氟乙烯-共-六氟丙烯(PVDF-HFP)基质中的无机添加剂。通过向下选择过程,我们开发了TEP-SiO2隔膜配方,该配方在LiFePO4中的速率和循环寿命测试下,与商用Celgard2325(PP/PE/PP)隔膜和BeyondBattery陶瓷涂层PE(CC/PE/CC)隔膜相匹配或优于C/10-1C速率的Li4Ti5O12(LFP|LTO)和LiNi0.5Mn0.3Co0.2O2|石墨(NMC-532|我们的TEP-SiO2浆料在1s-1剪切速率和剪切稀化行为下的粘度为298Pas。当直接沉积在LTO阳极上并在LFP阴极上循环时,直接在电极上的TEP-SiO2隔膜相对于PP/PE/PP和CC/PE/CC隔膜在2C速率下增加了比容量58%和304%,分别。此外,当加热至200°C持续1小时时,独立式TEP-SiO2隔膜保持了尺寸稳定性,并且当用纳米压痕测量时,显示出比PP/PE/PP和CC/PE/CC隔膜更高的弹性模量和硬度。
    Separators play a critical role in lithium-ion batteries (LIBs) by facilitating lithium-ion (Li-ion) transport while enabling safe battery operation. However, commercial separators made from polypropylene (PP) or polyethylene (PE) impose a discrete processing step in current LIB manufacturing as they cannot be manufactured with the same slot-die coating process used to fabricate the electrodes. Moreover, commercial separators cannot accommodate newer manufacturing processes used to produce leading-edge microbatteries and flexible batteries with customized form factors. As a path toward rethinking LIB fabrication, we have developed a high-viscosity polymer composite separator slurry that enables the fabrication of both freestanding and direct-on-electrode films. A streamlined phase inversion process is used to impart porosity in cast separator films upon drying. To understand the impacts of material composition and rheology on phase inversion processing and separator performance, we investigated four different separator formulations. We used either diethylene glycol (DEG) or triethyl phosphate (TEP) as a nonsolvent, and either silica (SiO2) or alumina (Al2O3) as an inorganic additive in a polyvinylidene fluoride-co-hexafluoropropylene (PVDF-HFP) matrix. Through a down-selection process, we developed a TEP-SiO2 separator formulation that matched or outperformed a commercial Celgard 2325 (PP/PE/PP) separator and a Beyond Battery ceramic-coated PE (CC/PE/CC) separator under rate and cycle life tests in LiFePO4|Li4Ti5O12 (LFP|LTO) and LiNi0.5Mn0.3Co0.2O2|graphite (NMC-532|graphite) coin cells at C/10-1C rates. Our TEP-SiO2 slurry had a viscosity of 298 Pa s at a 1 s-1 shear rate and shear-thinning behavior. When deposited directly onto an LTO anode and cycled against an LFP cathode, the direct-on-electrode TEP-SiO2 separator increased the specific capacity by 58% and 304% at 2C rates relative to the PP/PE/PP and CC/PE/CC separators, respectively. Additionally, the freestanding TEP-SiO2 separator maintained dimensional stability when heated to 200 °C for 1 h and demonstrated a higher elastic modulus and hardness than the PP/PE/PP and CC/PE/CC separators when measured with nanoindentation.
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  • 文章类型: Journal Article
    藻类蛋白质是功能性食品的新兴来源。在这里,采用蛋白核小球藻蛋白(CPP)/基于黄原胶的水凝胶(HG)和蜂蜡凝胶的油凝胶(OG)来制造大猩猩。Bigels的相转化可以通过OG和HG的比例来调节:随着OG的增加,bigels从OG-in-HG(OG/HG)转变为半连续状态,然后转变为HG-in-OG(HG/OG)。在OG/HG中(OG≤50%),亲水性CPP作为乳化剂在OG和HG的界面,而蜂蜡在HG/OGbigels(OG=80%)中乳化该系统。在HG/OG和OG/HG之间的过渡过程中出现半连续的bigel。OG的增加可以增强粘弹性,硬度,粘附性,耐嚼,和热稳定性。OG/HG大胶比HG/OG大胶具有更强的触变采收率和保油能力。在体外消化和食品3D打印方面,OG/HGbigel(OG=50%)的乳液结构引起的高比表面积和最高的触变回收率有利于游离脂肪酸的释放和3D打印物体的成型,分别。这项研究提供了一种用CPP构建胶凝水-油系统的新方法,并有助于在食品工程或药学中开发基于可食用藻类蛋白质的多相系统。
    Algal proteins are an emerging source of functional foods. Herein, Chlorella pyrenoidosa protein (CPP)/xanthan gum-based hydrogels (HG) and beeswax-gelled oleogels (OG) are adopted to fabricate bigels. The phase inversion of bigels can be regulated by the ratio of OG and HG: As the OG increased, bigels turn from OG-in-HG (OG/HG) to a semicontinuous state and then HG-in-OG (HG/OG). In OG/HG bigels (OG ≤ 50 %), hydrophilic CPP acts as the emulsifier at the interface of OG and HG, while beeswax emulsifies the system in HG/OG bigels (OG = 80 %). A semicontinuous bigel appears during the transition between HG/OG and OG/HG. The increase of OG can enhance the viscoelasticity, hardness, adhesiveness, chewiness, and thermal stability. OG/HG bigels exhibit stronger thixotropic recovery and oil-holding capacity than HG/OG bigels. In the in-vitro digestion and food 3D printing, the high specific surface area and the highest thixotropic recovery caused by the emulsion structure of the OG/HG bigel (OG = 50 %) are conducive to the release of free fatty acids and molding of 3D-printed objects, respectively. This study provides a new approach to structure the gelled water-oil system with CPP and helps to develop edible algal proteins-based multiphase systems in food engineering or pharmacy.
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  • 文章类型: Journal Article
    由于处置和管理实践不当,农业废物对环境提出了重大挑战,导致土壤退化,生物多样性丧失,以及水和空气资源的污染。为了解决这些问题,人们越来越重视农业废物的价值化。纤维素,农业废物的主要组成部分,由于其独特的属性,为资源利用提供了有希望的机会,包括生物降解性,生物相容性,和可再生性。因此,这篇综述探讨了各种类型的农业废物,它们的化学成分,纤维素提取的预处理方法。这也凸显了稻草的重要性,甘蔗渣,和其他农业残留物作为富含纤维素的资源。在各种膜制造技术中,相转化对于创建具有受控厚度和均匀性的多孔膜非常有效,而静电纺丝生产的纳米纤维膜具有高表面积和卓越的机械性能。该综述进一步探讨了污染物的分离,包括使用纤维素膜,展示他们在环境修复方面的潜力。因此,通过将农业残留物转化为功能性材料,这种方法解决了农业废物管理的挑战,并有助于开发污染控制和水处理的创新解决方案。
    Agricultural waste presents a significant environmental challenge due to improper disposal and management practices, contributing to soil degradation, biodiversity loss, and pollution of water and air resources. To address these issues, there is a growing emphasis on the valorization of agricultural waste. Cellulose, a major component of agricultural waste, offers promising opportunities for resource utilization due to its unique properties, including biodegradability, biocompatibility, and renewability. Thus, this review explored various types of agricultural waste, their chemical composition, and pretreatment methods for cellulose extraction. It also highlights the significance of rice straw, sugarcane bagasse, and other agricultural residues as cellulose-rich resources. Among the various membrane fabrication techniques, phase inversion is highly effective for creating porous membranes with controlled thickness and uniformity, while electrospinning produces nanofibrous membranes with high surface area and exceptional mechanical properties. The review further explores the separation of pollutants including using cellulose membranes, demonstrating their potential in environmental remediation. Hence, by valorizing agricultural residues into functional materials, this approach addresses the challenge of agricultural waste management and contributes to the development of innovative solutions for pollution control and water treatment.
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  • 文章类型: Journal Article
    水性聚氨酯沥青乳液(WPUA)是一种环保型沥青材料,其性能高度依赖于连续相的相结构。在本文中,使用水性聚氨酯(WPU)和沥青乳液制备了相转化附近的WPUA。化学结构,热稳定性,动态力学性能,研究了WPUAs的相分离形态和力学性能。傅里叶变换红外(FTIR)光谱显示,在纯WPU或WPUA中都没有-NCO键。此外,WPUA的制备是一个物理过程。WPU的加入削弱了沥青乳液的热稳定性。WPU提高了沥青乳液在较低和较高温度下的储能模量。WPUA膜的玻璃化转变温度高于纯WPU膜的玻璃化转变温度。当WPU浓度从30重量%增加到40重量%时,发生相转化;也就是说,从沥青到WPU的连续相变。WPUA膜具有比纯WPU膜更低的拉伸强度和韧性。然而,WPUA膜的断裂伸长率高于纯WPU膜的断裂伸长率。WPUA膜的拉伸强度和韧性均随WPU浓度的增加而增加。由于相反转的发生,断裂伸长率,含有30重量%WPU的WPUA薄膜的拉伸强度和韧性提高了29%,250%和369%,分别,与具有40重量%WPU的膜相比。
    Waterborne polyurethane asphalt emulsion (WPUA) is an environmentally friendly bituminous material, whose performance is highly dependent on the phase structure of the continuous phase. In this paper, WPUAs in the vicinity of phase inversion were prepared using waterborne polyurethane (WPU) and asphalt emulsion. The chemical structures, thermal stability, dynamic mechanical properties, phase-separated morphology and mechanical performance of WPUAs were studied. Fourier-transform infrared (FTIR) spectra revealed that there are no -NCO bonds in either the pure WPU or WPUAs. Moreover, the preparation of WPUA is a physical process. The addition of WPU weakens the thermal stability of asphalt emulsion. WPU improves the storage modulus of asphalt emulsion at lower and higher temperatures. The glass transition temperatures of the WPUA films are higher than that of the pure WPU film. When the WPU concentration increases from 30 wt% to 40 wt%, phase inversion occurs; that is, the continuous phase shifts from asphalt to WPU. The WPUA films have lower tensile strength and toughness than the pure WPU film. However, the elongations at break of the WPUA films are higher than that of the pure WPU film. Both the tensile strength and toughness of the WPUA films increase with the WPU concentration. Due to the occurrence of phase inversion, the elongation at break, tensile strength and toughness of the WPUA film containing 30 wt% WPU are increased by 29%, 250% and 369%, respectively, compared to the film with 40 wt% WPU.
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  • 文章类型: Journal Article
    颗粒物(PM)污染已对公众健康构成严重威胁,尤其是传染病的全球传播。大多数现有的空气过滤材料由于其堆叠体结构而仍然经受去除效率和透气性之间的折衷。这里,我们提出了一种自极化组装技术,以直接从聚合物溶液中创建二维压电纳米纤维网(PNWs)。该策略涉及液滴通过惯性流动变形为超薄液膜,液体薄膜通过瞬时相转化演变成网状结构,并通过簇静电增强偶极对准。组装的连续网表现出内部纤维的纳米级直径(〜20nm)和通过孔(〜100nm)的综合结构优势。结合由增强的压电产生的风驱动静电特性,PNW过滤器对PM0.3具有高效率(99.48%)和低空气阻力(34Pa)以及高透明度(84%),超轻重量(0.7gm-2),和长期稳定的使用寿命。这种多功能纳米材料的创造可以提供对高性能过滤器的设计和升级的洞察力。
    Particulate matter (PM) pollution has posed a serious threat to public health, especially the global spread of infectious diseases. Most existing air filtration materials are still subjected to a compromise between removal efficiency and air permeability on account of their stacking bulk structures. Here, we proposed a self-polarized assembly technique to create two-dimensional piezoelectric nanofibrous webs (PNWs) directly from polymer solutions. The strategy involves droplets deforming into ultrathin liquid films by inertial flow, liquid films evolving into web-like architectures by instantaneous phase inversion, and enhanced dipole alignment by cluster electrostatics. The assembled continuous webs exhibit integrated structural superiorities of nanoscale diameters (∼20 nm) of the internal fibers and through pores (∼100 nm). Combined with the wind-driven electrostatic property derived from the enhanced piezoelectricity, the PNW filter shows high efficiency (99.48%) and low air resistance (34 Pa) against PM0.3 as well as high transparency (84%), superlight weight (0.7 g m-2), and long-term stable service life. This creation of such versatile nanomaterials may offer insight into the design and upgrading of high-performance filters.
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  • 文章类型: Journal Article
    粉末活性炭(PAC)已被广泛用作有效的吸附剂。尽管其优异的吸附能力,PAC有缺点,包括使用后过滤和重新激活的困难,由于其聚集的粉末形式,在更深的区域传质的限制,在高流量系统中的适用性有限。为了克服这些限制,我们使用三维(3D)打印系统将PAC制造成3D结构。光谱和微观分析表明,PAC被嵌入3D整料中,并表现出适合于轻松传质的高孔隙率。设计的3DPAC过滤器在8小时内有效去除200ppm的亚甲基蓝(MB),并显示出93.4±0.9%的吸附效率。通过伪一级动力学和Freundlich等温线模型描述了MB在3DPAC过滤器上的吸附。带负电荷的3DPAC过滤器可能会吸引带正电荷的MB,因此有利于MB在3DPAC过滤器上的物理吸附。在4-10的各种pH水平下以及针对海水和淡水中掺入的MB测试了3DPAC过滤器的吸附性能,以评估其在实际环境中使用的可行性。最后,通过对MB的重复吸附和解吸过程证明了3DPAC过滤器的可重复性和可重用性。
    Powdered activated carbon (PAC) has been extensively used as an effective adsorbent. Despite its excellent adsorption ability, PAC has drawbacks, including difficulty in filtration and reactivation after use, limitations of mass transfer in deeper areas because of its aggregated powder form, and limited applicability in high-flow systems. To overcome these limitations, we used a three-dimensional (3D) printing system to fabricate PAC into a 3D structure. Spectral and microscopic analyses indicated that PAC was embedded into 3D monolith and exhibited high porosity suitable for facile mass transfer. The designed 3D PAC filter effectively removed 200 ppm-methylene blue (MB) within 8 h and showed an adsorption efficiency of 93.4 ± 0.9%. The adsorption of MB onto the 3D PAC filter was described by the pseudo-first-order kinetic and Freundlich isotherm models. The negatively charged 3D PAC filter might attract the positively charged MB, thus favoring the physical adsorption of MB onto the 3D PAC filter. The adsorption performance of the 3D PAC filter was tested at various pH levels of 4-10 and against MB spiked in seawaters and freshwaters to evaluate its feasibility for use in real environments. Finally, the reproducibility and reusability of the 3D PAC filter were demonstrated through repeated adsorption and desorption processes against MB.
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