inspection robot

检测机器人
  • 文章类型: Journal Article
    提出了高精度定位和多目标检测作为机器人路径规划和避障的关键技术。首先,制图师算法用于生成高质量的地图。然后,迭代最近点(ICP)和占用概率算法结合起来扫描和匹配局部点云,并获得了机器人的位置和姿态。此外,为了提高定位精度,进行了稀疏矩阵位姿优化。机器人在x和y方向的定位精度保持在5厘米以内,角度误差控制在2°以内,定位时间减少了40%。提出了一种改进的定时弹性带(TEB)算法来引导机器人安全平稳地移动。引入了一个关键因素来调整航路点与障碍物之间的距离,产生更安全的轨迹,并增加加速度和最终速度的约束;因此,实现了机器人到目标点的平滑导航。实验结果表明,在存在多个障碍的情况下,机器人可以选择障碍物较少的路径,机器人在面对转弯并通过减少其过冲接近目标点时平稳移动。拟议的映射,定位,改进的TEB算法对于高精度定位和高效的多目标检测是有效的。
    High-precision positioning and multi-target detection have been proposed as key technologies for robotic path planning and obstacle avoidance. First, the Cartographer algorithm was used to generate high-quality maps. Then, the iterative nearest point (ICP) and the occupation probability algorithms were combined to scan and match the local point cloud, and the positions and attitudes of the robot were obtained. Furthermore, Sparse Matrix Pose Optimization was carried out to improve the positioning accuracy. The positioning accuracy of the robot in x and y directions was kept within 5 cm, the angle error was controlled within 2°, and the positioning time was reduced by 40%. An improved timing elastic band (TEB) algorithm was proposed to guide the robot to move safely and smoothly. A critical factor was introduced to adjust the distance between the waypoints and the obstacle, generating a safer trajectory, and increasing the constraint of acceleration and end speed; thus, smooth navigation of the robot to the target point was achieved. The experimental results showed that, in the case of multiple obstacles being present, the robot could choose the path with fewer obstacles, and the robot moved smoothly when facing turns and approaching the target point by reducing its overshoot. The proposed mapping, positioning, and improved TEB algorithms were effective for high-precision positioning and efficient multi-target detection.
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  • 文章类型: Journal Article
    随着智能变电站的发展,巡检机器人被广泛用于确保变电站的安全稳定运行。由于外环境中变电站周围的草普遍存在,检测机器人在执行检测任务时会受到草地的影响,这很容易导致检查任务的中断。目前,基于激光雷达传感器的检测机器人将草视为坚硬的障碍物,如石头,导致检查任务中断,检查效率下降。此外,在草地识别中存在不准确的多个目标检测框。为了解决这些问题,本文提出了一种新的变电站巡检机器人安全穿越草地的辅助导航方法。首先,设计了辅助导航算法,使变电站巡检机器人能够识别草地,并在移动路线上越过草地障碍物,继续巡检工作。第二,改进了辅助导航算法中的Faster-RCNN网络的三层卷积结构,以代替原始的用于优化目标检测盒的全连接结构。最后,与几个具有不同卷积内核维度的Faster-RCNN网络相比,实验结果表明,在卷积核维数为1024时,本文提出的方法相对于基本网络,在IoU阈值为0.5到0.9的范围内,mAP提高了4.13%,在IoU阈值为0.5时,mAP提高了91.25%。此外,本文设计的辅助导航算法将超声波雷达信号与目标识别结果融合,然后进行安全判断,使巡检机器人安全穿越草地区域,提高了检测效率。
    With the development of intelligent substations, inspection robots are widely used to ensure the safe and stable operation of substations. Due to the prevalence of grass around the substation in the external environment, the inspection robot will be affected by grass when performing the inspection task, which can easily lead to the interruption of the inspection task. At present, inspection robots based on LiDAR sensors regard grass as hard obstacles such as stones, resulting in interruption of inspection tasks and decreased inspection efficiency. Moreover, there are inaccurate multiple object-detection boxes in grass recognition. To address these issues, this paper proposes a new assistance navigation method for substation inspection robots to cross grass areas safely. First, an assistant navigation algorithm is designed to enable the substation inspection robot to recognize grass and to cross the grass obstacles on the route of movement to continue the inspection work. Second, a three-layer convolutional structure of the Faster-RCNN network in the assistant navigation algorithm is improved instead of the original full connection structure for optimizing the object-detection boxes. Finally, compared with several Faster-RCNN networks with different convolutional kernel dimensions, the experimental results show that at the convolutional kernel dimension of 1024, the proposed method in this paper improves the mAP by 4.13% and the mAP is 91.25% at IoU threshold 0.5 in the range of IoU thresholds from 0.5 to 0.9 with respect to the basic network. In addition, the assistant navigation algorithm designed in this paper fuses the ultrasonic radar signals with the object recognition results and then performs the safety judgment to make the inspection robot safely cross the grass area, which improves the inspection efficiency.
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  • 文章类型: Journal Article
    大型特种设备中焊缝的定期检测对于提高安全性和效率至关重要,这可以通过使用焊缝跟踪和检测机器人来有效地实现。在这项研究中,设计了一种集成焊缝跟踪和检测的爬壁机器人,爬壁功能是通过永磁体阵列和Mecanum轮实现的。利用DeepLabv3+语义分割模型实现焊缝跟踪检测功能。实施了一些优化,以增强DeepLabv3+语义分割模型在嵌入式设备上的部署。用Mobilenetv2代替原模型的特征提取网络,在编码器模块中引入卷积块注意力模块注意力机制。所有传统的3×3卷积都用深度可分离的扩张卷积代替。随后,根据分割结果,采用最小二乘法对焊接路径进行拟合。实验结果表明,改进后的模型体积减小了92.9%,只有21.8Mb。平均精度达到98.5%,超过原始模型1.4%。推理速度加速到21帧/秒,满足工业检测的实时性要求。检测机器人成功实现了焊缝的自主识别和跟踪。本研究对焊缝自动、智能检测技术的发展具有重要意义。
    The regular detection of weld seams in large-scale special equipment is crucial for improving safety and efficiency, and this can be achieved effectively through the use of weld seam tracking and detection robots. In this study, a wall-climbing robot with integrated seam tracking and detection was designed, and the wall climbing function was realized via a permanent magnet array and a Mecanum wheel. The function of weld seam tracking and detection was realized using a DeepLabv3+ semantic segmentation model. Several optimizations were implemented to enhance the deployment of the DeepLabv3+ semantic segmentation model on embedded devices. Mobilenetv2 was used to replace the feature extraction network of the original model, and the convolutional block attention module attention mechanism was introduced into the encoder module. All traditional 3×3 convolutions were substituted with depthwise separable dilated convolutions. Subsequently, the welding path was fitted using the least squares method based on the segmentation results. The experimental results showed that the volume of the improved model was reduced by 92.9%, only being 21.8 Mb. The average precision reached 98.5%, surpassing the original model by 1.4%. The reasoning speed was accelerated to 21 frames/s, satisfying the real-time requirements of industrial detection. The detection robot successfully realizes the autonomous identification and tracking of weld seams. This study remarkably contributes to the development of automatic and intelligent weld seam detection technologies.
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  • 文章类型: Journal Article
    检测机器人在复杂环境下对指针式仪表的检测过程中经常会出现反射现象,这可能导致指针表读数失败。在本文中,提出了一种改进的k-means聚类自适应检测指针表反射区域的方法和一种基于深度学习的机器人姿态控制策略。它主要包括三个步骤:(1)YOLOv5s(YouOnlyLookOncev5-small)深度学习网络用于指针仪表的实时检测。通过使用透视变换对检测到的反射指针仪表进行预处理。然后,将检测结果和深度学习算法与透视变换相结合。(2)基于采集的指针表图像的YUV(亮度-带宽-色度)颜色空间信息,得到亮度分量直方图及其峰谷信息的拟合曲线。然后,k-means算法根据该信息进行改进,自适应地确定其最优聚类数和初始聚类中心。此外,基于改进的k-means聚类算法对指针仪表图像进行反射检测。(3)机器人位姿控制策略,包括它的移动方向和距离,可以确定消除反射区域。最后,搭建了检测机器人检测平台,对所提检测方法的性能进行了实验研究。实验结果表明,该方法不仅具有较好的检测精度,达到0.809,而且检测时间短,与文献中可用的其他方法相比,仅为0.6392s。本文的主要贡献是为检测机器人避免周向反射提供了理论和技术参考。它可以自适应和准确地检测指针仪表的反射区域,并可以通过控制检测机器人的运动来快速去除它们。该检测方法对于实现复杂环境下巡检机器人指针仪表的实时反射检测和识别具有潜在的应用价值。
    Reflective phenomena often occur in the detecting process of pointer meters by inspection robots in complex environments, which can cause the failure of pointer meter readings. In this paper, an improved k-means clustering method for adaptive detection of pointer meter reflective areas and a robot pose control strategy to remove reflective areas are proposed based on deep learning. It mainly includes three steps: (1) YOLOv5s (You Only Look Once v5-small) deep learning network is used for real-time detection of pointer meters. The detected reflective pointer meters are preprocessed by using a perspective transformation. Then, the detection results and deep learning algorithm are combined with the perspective transformation. (2) Based on YUV (luminance-bandwidth-chrominance) color spatial information of collected pointer meter images, the fitting curve of the brightness component histogram and its peak and valley information is obtained. Then, the k-means algorithm is improved based on this information to adaptively determine its optimal clustering number and its initial clustering center. In addition, the reflection detection of pointer meter images is carried out based on the improved k-means clustering algorithm. (3) The robot pose control strategy, including its moving direction and distance, can be determined to eliminate the reflective areas. Finally, an inspection robot detection platform is built for experimental study on the performance of the proposed detection method. Experimental results show that the proposed method not only has good detection accuracy that achieves 0.809 but also has the shortest detection time, which is only 0.6392 s compared with other methods available in the literature. The main contribution of this paper is to provide a theoretical and technical reference to avoid circumferential reflection for inspection robots. It can adaptively and accurately detect reflective areas of pointer meters and can quickly remove them by controlling the movement of inspection robots. The proposed detection method has the potential application to realize real-time reflection detection and recognition of pointer meters for inspection robots in complex environments.
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  • 文章类型: Journal Article
    UNASSIGNED:柔性接头是检查机器人与核电设施柔性相互作用的关键组件。针对核电厂巡检机器人,提出了一种基于试验设计(DOE)方法的神经网络辅助柔性关节结构优化方法。
    UNASSIGNED:使用此方法,对接头的双螺旋柔性耦合器进行了刚度均方误差最小的优化。对最佳柔性耦合器进行了演示和测试。基于DOE结果,神经网络方法可用于参数化柔性耦合器的几何参数和载荷建模。
    UNASSIGNED:借助刚度的神经网络模型,双螺旋柔性耦合器结构可以完全优化到目标刚度,450Nm/rad在这种情况下,和给定的错误级别,在当前情况下,0.3%,关于不同的负载。最佳耦合器是通过线放电加工(EDM)制造的,并进行了测试。
    UNASSIGNED:实验结果表明,在给定的载荷范围内,载荷和角位移保持着良好的线性关系,这种优化方法可以作为关节设计过程中一种有效的方法和工具。
    UNASSIGNED: The flexible joint is a crucial component for the inspection robot to flexible interaction with nuclear power facilities. This paper proposed a neural network aided flexible joint structure optimization method with the Design of Experiment (DOE) method for the nuclear power plant inspection robot.
    UNASSIGNED: With this method, the joint\'s dual-spiral flexible coupler was optimized regarding the minimum mean square error of the stiffness. The optimal flexible coupler was demonstrated and tested. The neural network method can be used for the modeling of the parameterized flexible coupler with regard to the geometrical parameters as well as the load on the base of the DOE result.
    UNASSIGNED: With the aid of the neural network model of the stiffness, the dual-spiral flexible coupler structure can be fully optimized to a target stiffness, 450 Nm/rad in this case, and a given error level, 0.3% in the current case, with regard to the different loads. The optimal coupler is fabricated with wire electrical discharge machining (EDM) and tested.
    UNASSIGNED: The experimental results demonstrate that the load and angular displacement keep a good linear relationship in the given load range and this optimization method can be used as an effective method and tool in the joint design process.
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  • 文章类型: Journal Article
    地震后机器人可广泛用于检查和评估建筑物损坏以进行安全评估。然而,这种机器人的周围环境和路径复杂且不稳定,有意想不到的障碍。因此,这种机器人的路径规划对于在接近理想位置的同时保证令人满意的检查和评估至关重要。为了实现这一目标,我们提出了一种使用改进的强化学习(MRL)的分布式小步路径规划方法。有限的距离和12个方向被严格地细化,以便机器人四处移动。小的移动步长确保路径规划在相邻安全区域中是最优的。MRL更新方向并调整路径以避免未知干扰。找到最佳检查角度后,机器人上的摄像头可以清晰地捕捉到画面,从而提高检测能力。此外,利用Harris算法对建筑物角点检测方法进行了改进,提高了检测精度。建立了实验仿真平台,对所设计的机器人进行了验证,路径规划方法,和整体检测性能。根据提出的评价指标,地震后建筑物损坏的检查准确率高达98%,即,比传统的计划外检测高20%。所提出的机器人可用于探索未知环境,尤其是在不适合人类的危险条件下。
    Post-earthquake robots can be used extensively to inspect and evaluate building damage for safety assessment. However, the surrounding environment and path for such robots are complex and unstable with unexpected obstacles. Thus, path planning for such robot is crucial to guarantee satisfactory inspection and evaluation while approaching the ideal position. To achieve this goal, we proposed a distributed small-step path planning method using modified reinforcement learning (MRL). Limited distance and 12 directions were gridly refined for the robot to move around. The small moving step ensures the path planning to be optimal in a neighboring safe region. The MRL updates the direction and adjusts the path to avoid unknown disturbances. After finding the best inspection angle, the camera on the robot can capture the picture clearly, thereby improving the detection capability. Furthermore, the corner point detection method of buildings was improved using the Harris algorithm to enhance the detection accuracy. An experimental simulation platform was established to verify the designed robot, path planning method, and overall detection performance. Based on the proposed evaluation index, the post-earthquake building damage was inspected with high accuracy of up to 98%, i.e., 20% higher than traditional unplanned detection. The proposed robot can be used to explore unknown environments, especially in hazardous conditions unsuitable for humans.
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  • 文章类型: Journal Article
    为了解决输电线路(PTL)穿越复杂环境导致数据收集困难且成本高的问题,我们提出了一种新的自动合成数据集方法,用于使用先验序列数据进行拟合识别。该方法主要包括三个步骤:(1)通过先前的系列数据制定合成规则;(2)利用先进的虚拟3D技术基于合成规则渲染2D图像;(3)生成合成数据集,其中包含通过使用OpenCV处理图像获得的图像和注释。通过真实数据集(包括图像和注释)测试了使用合成数据集训练的模型,平均精度(mAP)为0.98,验证了所提出方法的可行性和有效性。测试的识别精度与真实样本的训练相当,并且大大降低了生成合成数据集的成本。所提出的方法提高了建立数据集的效率,为拟合识别的深度学习(DL)提供训练数据基础。
    To address power transmission line (PTL) traversing complex environments leading to data collection being difficult and costly, we propose a novel auto-synthesis dataset approach for fitting recognition using prior series data. The approach mainly includes three steps: (1) formulates synthesis rules by the prior series data; (2) renders 2D images based on the synthesis rules utilizing advanced virtual 3D techniques; (3) generates the synthetic dataset with images and annotations obtained by processing images using the OpenCV. The trained model using the synthetic dataset was tested by the real dataset (including images and annotations) with a mean average precision (mAP) of 0.98, verifying the feasibility and effectiveness of the proposed approach. The recognition accuracy by the test is comparable with training by real samples and the cost is greatly reduced to generate synthetic datasets. The proposed approach improves the efficiency of establishing a dataset, providing a training data basis for deep learning (DL) of fitting recognition.
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  • 文章类型: Journal Article
    脚在适应性中起着重要的作用,多才多艺,和腿生物的稳定运动。因此,一些机器人研究研究已经使用生物脚作为设计机器人脚在穿越复杂的地形的灵感。然而,到目前为止,没有机器人的脚可以让腿机器人适应,多面手,在各种弯曲的金属管上健壮地爬行,包括管道检查的平面。为了解决这个问题,我们在这里提出了一种新颖的混合刚软机器人脚设计,其灵感来自in虫的腿部形态。脚由带有电磁体的刚性部分和柔软的脚趾覆盖物组成,以增强对金属管的附着力。有限元分析,在不同的加载条件下执行,透露,由于其合规性,柔软的脚趾可以进行可恢复的变形,并适应各种弯曲的金属管和普通的金属表面。我们已经成功地实现了带软脚趾的电磁脚(EROFT)在一个尺虫启发的管道爬行机器人上的自适应,多才多艺,和稳定的运动。脚对表面的适应性是由软脚趾的固有弹性提供的,使机器人成为多功能和稳定的金属管履带。实验表明,机器人在大直径金属管上爬行成功率达到100%。拟议的混合刚软支脚(即,带柔软脚趾的电磁脚)可以以稳定有效的方式解决机器人的连续表面适应问题,无论表面曲率如何,无需手动改变机器人脚的特定表面。为此,脚的开发使机器人能够满足大型石油和天然气管道上的一系列部署要求,可用于检查各种故障和泄漏。
    Feet play an important role in the adaptive, versatile, and stable locomotion of legged creatures. Accordingly, several robotic research studies have used biological feet as the inspiration for the design of robot feet in traversing complex terrains. However, so far, no robot feet can allow legged robots to adaptively, versatilely, and robustly crawl on various curved metal pipes, including flat surfaces for pipe inspection. To address this issue, we propose here a novel hybrid rigid-soft robot-foot design inspired by the leg morphology of an inchworm. The foot consists of a rigid section with an electromagnet and a soft toe covering for enhanced adhesion to a metal pipe. Finite element analysis , performed under different loading conditions, reveals that due to its compliance, the soft toe can undergo recoverable deformation with adaptability to various curved metal pipes and plain metal surfaces. We have successfully implemented electromagnetic feet with soft toes (EROFT) on an inchworm-inspired pipe crawling robot for adaptive, versatile, and stable locomotion. Foot-to-surface adaptability is provided by the inherent elasticity of the soft toe, making the robot a versatile and stable metal pipe crawler. Experiments show that the robot crawling success rate reaches 100% on large diameter metal pipes. The proposed hybrid rigid-soft feet (i.e., electromagnetic feet with soft toes) can solve the problem of continuous surface adaptation for the robot in a stable and efficient manner, irrespective of the surface curvature, without the need to manually change the robot feet for specific surfaces. To this end, the foot development enables the robot to meet a set of deployment requirements on large oil and gas pipelines for potential use in inspecting various faults and leakages.
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  • 文章类型: Journal Article
    必须定期检查假天花板,以确保建筑物和人身安全。一般来说,假天花板检查包括识别结构缺陷,在加热中降解,通风,和空调(HVAC)系统,电线损坏,和害虫侵扰。人工辅助假天花板检查是一项费力且冒险的任务。这项工作提出了使用基于深度神经网络的对象检测算法和远程操作的“Falcon”机器人的虚假天花板恶化检测和映射框架。对象检测算法是使用我们的自定义假天花板劣化图像数据集进行训练的,该数据集由以下四类组成:结构缺陷(剥落,裂缝,凹陷表面,和水损坏),暖通空调系统中的降解(腐蚀,成型,和管道损坏),电气损坏(电线磨损),和侵扰(白蚁和啮齿动物)。通过各种实验和实时现场试验评估了训练后的CNN算法和劣化映射的效率。实验结果表明,在真实的假天花板环境下,劣化检测和映射结果是准确的,检测准确率达到89.53%。
    Periodic inspection of false ceilings is mandatory to ensure building and human safety. Generally, false ceiling inspection includes identifying structural defects, degradation in Heating, Ventilation, and Air Conditioning (HVAC) systems, electrical wire damage, and pest infestation. Human-assisted false ceiling inspection is a laborious and risky task. This work presents a false ceiling deterioration detection and mapping framework using a deep-neural-network-based object detection algorithm and the teleoperated \'Falcon\' robot. The object detection algorithm was trained with our custom false ceiling deterioration image dataset composed of four classes: structural defects (spalling, cracks, pitted surfaces, and water damage), degradation in HVAC systems (corrosion, molding, and pipe damage), electrical damage (frayed wires), and infestation (termites and rodents). The efficiency of the trained CNN algorithm and deterioration mapping was evaluated through various experiments and real-time field trials. The experimental results indicate that the deterioration detection and mapping results were accurate in a real false-ceiling environment and achieved an 89.53% detection accuracy.
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  • 文章类型: Journal Article
    Routine rodent inspection is essential to curbing rat-borne diseases and infrastructure damages within the built environment. Rodents find false ceilings to be a perfect spot to seek shelter and construct their habitats. However, a manual false ceiling inspection for rodents is laborious and risky. This work presents an AI-enabled IoRT framework for rodent activity monitoring inside a false ceiling using an in-house developed robot called \"Falcon\". The IoRT serves as a bridge between the users and the robots, through which seamless information sharing takes place. The shared images by the robots are inspected through a Faster RCNN ResNet 101 object detection algorithm, which is used to automatically detect the signs of rodent inside a false ceiling. The efficiency of the rodent activity detection algorithm was tested in a real-world false ceiling environment, and detection accuracy was evaluated with the standard performance metrics. The experimental results indicate that the algorithm detects rodent signs and 3D-printed rodents with a good confidence level.
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