heat treatment

热处理
  • 文章类型: Journal Article
    高碳钢通常用作工具材料。这种用于建筑的钢由于其增加的脆性和差的可焊性而受到限制。然而,如果经过适当的热处理,高碳钢似乎具有一定的隐藏储备,可以增强塑性和强度。对碳共析钢(0.8wt。%C),以同时提高其强度和冲击韧性。将用于拉伸和冲击测试的样品在800°C下保持3分钟至9分钟的不同时间范围,随后在油中冷却。已经确定,对于每种类型的样本,一个最佳的保持时间存在,负责增加的强度和高冲击韧性。经过最佳热处理后,样品表面和表面下区域的硬度和显微硬度水平达到390HV。X射线显示,在最佳保持时间的热处理后,(211)α峰向较低的2θ角偏移;这表明α固溶体中碳含量增加了约0.12wt。%.因此,热处理后,在碳共析钢的下表面区域形成了低碳马氏体和渗碳体薄板的纳米结构混合物,在奥氏体化温度下控制保持时间。
    High-carbon steels are normally used as tool materials. The use of such steels for construction is limited due to their increased brittleness and poor weldability. However, it appears that high-carbon steels possess certain hidden reserves for enhanced plasticity and strength if properly heat-treated. An unconventional heat treatment was applied to carbon eutectoid steel (0.8 wt.% C) in order to increase its strength and impact toughness simultaneously. Samples for tensile and impact testing were held at 800 °C for different time ranges from 3 min to 9 min with subsequent cooling in oil. It was established that for each type of sample, an optimal holding time exists that is responsible for increased strength and high impact toughness. The hardness and microhardness levels of the surface and under-surface regions of the samples reached 390 HV after optimal heat treatment. An X-ray revealed a shift of the (211)α-peak to the lower 2-theta angles after heat treatment with the optimal holding time; this indicates an increase in carbon content in alpha solid solutions of approximately 0.12 wt.%. Thus, a nanostructured mixture of low-carbon martensite and thin cementite plates is formed in the under-surface region of carbon eutectoid steel after heat treatment, with a controlled holding time at the austenitizing temperature.
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  • 文章类型: Journal Article
    本研究考察了在873K热处理72和192h后,四元AlCoCrNi高熵合金的微观组织演变和力学性能。基于热处理时间的纳米结构和相变变化如下:72h后的B2枝晶+BCC枝晶间和σ相;192h后的B2枝晶和枝晶间σ相+BCC。退火后,树枝状区域的形态从球形转变为针状,树枝间区域从旋节状转变为板状形态。此外,在纳米尺度的退火合金的枝晶区域中观察到相变。AlCoCrNi高熵合金中σ相的存在显著提高了屈服强度至1172MPa左右;然而,它使压缩应变迅速降低到0.62%。
    This study examines the microstructural evolution and mechanical properties of quaternary AlCoCrNi high-entropy alloys after heat treatment at 873 K for 72 and 192 h. The changes in nanostructure and phase transformation based on the heat treatment duration were as follows: B2 dendrite + BCC interdendrite and sigma phases after 72 h; B2 dendrite and interdendritic sigma phases + BCC after 192 h. After annealing, the morphology of the dendritic region shifted from spherical to needle-like, and the interdendritic region transformed from a spinodal-like to a plate-like morphology. Additionally, a phase transformation was observed in the dendritic regions of the annealed alloys at the nano-scale. The presence of the sigma phase in AlCoCrNi high-entropy alloys significantly improved the yield strength to around 1172 MPa; nevertheless, it decreased the compressive strain rapidly to 0.62%.
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  • 文章类型: Journal Article
    铬(Cr)添加范围为0.1-0.3wt。%对Al-7Si-4Cu-0.25Mg(wt.%)合金已被研究。铸造的无铬合金由α-Al组成,共晶Si,Q-Al5Mg8Cu2Si6和θ-Al2Cu相.Cr的掺杂导致具有立方结构的多面体形状的α-Al13Cr4Si4相的出现。发现Al13Cr4Si4颗粒嵌入Al2Cu块并导致Al2Cu块的尺寸减小。Al13Cr4Si4的面积分数随Cr含量单调增加。T6治疗后,在含Cr合金中,Al2Cu块几乎完全溶解并转化为θ'-Al2Cu沉淀物。TEM观察显示,相对较大尺寸的θ'沉淀物附着在Al13Cr4Si4弥散体上。含Cr合金表现出令人印象深刻的机械性能,与峰值强度高达452MPa在室温下。延性随着Cr含量的增加而呈现增加的趋势,但是当Cr含量达到0.3wt时,强度急剧下降。%.建议Al13Cr4Si4相的强度贡献有限,尤其是在高温下.
    The effects of chromium (Cr) addition ranging 0.1-0.3 wt.% on the microstructure and mechanical properties of Al-7Si-4Cu-0.25Mg (wt.%) alloy have been investigated. The cast Cr-free alloy consisted of α-Al, eutectic Si, Q-Al5Mg8Cu2Si6 and θ-Al2Cu phases. Doping of Cr resulted in the appearance of a polyhedron-shaped α-Al13Cr4Si4 phase with a cubic structure. The Al13Cr4Si4 particles were found to embed with Al2Cu blocks and bring about size reduction for the Al2Cu blocks. The area fraction of Al13Cr4Si4 monotonously increased with Cr content. After T6 treatment, the Al2Cu blocks almost fully dissolved and transformed to θ\'-Al2Cu precipitates in the Cr-containing alloys. TEM observation revealed relatively large-sized θ\' precipitates attached to Al13Cr4Si4 dispersoids. The Cr-containing alloys showed impressive mechanical properties, with the peak strength up to 452 MPa at room temperature. The ductility exhibited an increasing trend with Cr content, but the strength dropped dramatically when the Cr content reached 0.3 wt.%. It is suggested that the strength contribution from the Al13Cr4Si4 phase is limited, especially at an elevated temperature.
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  • 文章类型: Journal Article
    铝及其化合物的使用增加了铝废物的体积。为了减轻对环境的影响并减少制造费用,最近进行了广泛的调查,以回收铝化合物。本文概述了通过连续铸造使用工业和二次废料制造标准ENAW-2007合金的研究结果。分析了所得的再生棒的化学组成,并检查了铸态和T4态的微观结构特征。正在进行机械性能评估。这项研究通过LM确定了铸造形式的几个阶段,SEM+EDS,和XRD技术:Al7Cu2Fe,θ-Al2Cu,β-Mg2Si,Q-Al4Cu2Mg8Si7和α-Al15(FeMn)3(SiCu)2以及Pb颗粒。大多数初级金属间沉淀物,如θ-Al2Cu,β-Mg2Si,和Q-Al4Cu2Mg8Si7在固溶热处理期间溶解在α-Al固溶体中。在随后的自然老化过程中,θ-Al2Cu相主要作为精细分散的硬化相出现。ENAW-2007合金的峰值硬度为124.8HB,在500°C下进行固溶热处理并在25°C下时效80小时。静态拉伸试验评估了ENAW-2007合金在铸造和T4热处理状态下的机械和延展性能。在500°C固溶热处理6小时后,获得了优异的强度参数,然后在25°C/9h下进行水淬火和自然时效,抗拉强度为435.0MPa,屈服强度为240.5MPa,和18.1%的明显断裂伸长率。研究结果表明,使用连续铸造技术从回收废料中生产出具有优异机械性能的无缺陷ENAW-2007合金锭是可行的。
    The growing use of aluminum and its compounds has increased the volume of aluminum waste. To mitigate environmental impacts and cut down on manufacturing expenses, extensive investigations have recently been undertaken to recycle aluminum compounds. This paper outlines the outcomes of a study on fabricating standard EN AW-2007 alloy using industrial and secondary scrap through continuous casting. The resultant recycled bars were analyzed for their chemical makeup and examined for microstructural features in both the cast and T4 states, undergoing mechanical property evaluations. The study identified several phases in the cast form through LM, SEM + EDS, and XRD techniques: Al7Cu2Fe, θ-Al2Cu, β-Mg2Si, Q-Al4Cu2Mg8Si7, and α-Al15(FeMn)3 (SiCu)2, along with Pb particles. Most primary intermetallic precipitates such as θ-Al2Cu, β-Mg2Si, and Q-Al4Cu2Mg8Si7 dissolved into the α-Al solid solution during the solution heat treatment. In the subsequent natural aging process, the θ-Al2Cu phase predominantly emerged as a finely dispersed hardening phase. The peak hardness achieved in the EN AW-2007 alloy was 124.8 HB, following a solution heat treatment at 500 °C and aging at 25 °C for 80 h. The static tensile test assessed the mechanical and ductility properties of the EN AW-2007 alloy in both the cast and T4 heat-treated states. Superior strength parameters were achieved after solution heat treatment at 500 °C for 6 h, followed by water quenching and natural aging at 25 °C/9 h, with a tensile strength of 435.0 MPa, a yield strength of 240.5 MPa, and an appreciable elongation of 18.1% at break. The findings demonstrate the feasibility of producing defect-free EN AW-2007 alloy ingots with excellent mechanical properties from recycled scrap using the continuous casting technique.
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  • 文章类型: Journal Article
    从宝石色度的新角度研究了热处理对锆石颜色的影响。通过结合红外光谱研究锆石颜色增强的机理,X射线衍射,拉曼光谱,和紫外可见光谱。研究表明,锆石的颜色与变质程度没有显著相关性,随着加热温度的升高而降低。锆石中的I型和II型缺陷的特征是在Zr4占据的与Y3最近的位置上缺失了氧原子,并且在与Y3最近的下一个氧原子上损失了电子,分别。这些缺陷导致在340nm和500nm的UV-vis光谱中的宽吸收带,分别。此外,锆石的颜色与两个吸收带的强度之间存在相关性。热处理后,首先要修复的缺陷是II型,其次是类型I。随后,两种类型的缺陷得到纠正后,锆石出现无色。
    The effect of heat treatment on zircon color was studied from a new perspective of chromaticity of gemstones. The mechanism behind zircon color enhancement was investigated through the combination of infrared spectroscopy, X-ray diffraction, Raman spectroscopy, and UV-vis spectroscopy. The study reveals that the color of zircon has no significant correlation to the degree of metamorphism, which decreases as heating temperature rises. Type I and Type II defects in zircon are characterized by the deletion of an oxygen atom at the nearest site to Y3+ occupied by the Zr4+ and the loss of electrons at the next nearest oxygen atom to Y3+, respectively. These defects lead to broad absorption bands in the UV-vis spectra ranging from 340 nm and 500 nm, respectively. Additionally, there is a correlation between the color of zircon and the strength of the relationship between the two absorption bands. After undergoing heat treatment, the first defects to be repaired were type II, followed by type I. Subsequently, the zircon appeared colorless after both types of defects had been corrected.
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  • 文章类型: Journal Article
    为了提高益生菌在胃肠消化和热处理期间的生存能力,使用海带多糖/酪蛋白酸钠/明胶(LJP/SC/GE)复合材料通过喷雾干燥将植物乳杆菌微囊化。热重分析和差示扫描量热分析结果表明,LJP/SC/GE微胶囊的变性需要比SC/GE微胶囊更高的热能,LJP的加入可以改善热稳定性。Zeta电位测量表明,在胃液的低pH值,带负电荷的LJP吸引带正电荷的SC/GE,有助于保持完整的微观结构而不崩解。植物乳杆菌负载LJP/SC/GE微胶囊的包封率达到93.4%左右,在模拟胃液(SGF)中2h的存活率为46.9%,在模拟肠液(SIF)中2h的存活率为96.0%。体外释放实验表明,LJP/SC/GE微胶囊可以保护植物乳杆菌在SGF中的活力,并在SIF中缓慢释放益生菌。与SC/GE微胶囊和游离细胞相比,LJP/SC/GE微胶囊在热处理过程中的细胞存活率显著提高。LJP/SC/GE微胶囊可通过维持乳酸脱氢酶和Na+-K+-ATP酶活性来提高植物乳杆菌的存活率。总的来说,这项研究证明了LJP/SC/GE微胶囊在食品和药物系统中保护和递送益生菌的巨大潜力。
    To improve probiotics\' survivability during gastrointestinal digestion and heat treatment, Lactobacillus plantarum was microencapsulated by spray-drying using Laminaria japonica polysaccharide/sodium caseinate/gelatin (LJP/SC/GE) composites. Thermogravimetry and differential scanning calorimetry results revealed that the denaturation of LJP/SC/GE microcapsules requires higher thermal energy than that of SC/GE microcapsules, and the addition of LJP may improve thermal stability. Zeta potential measurements indicated that, at low pH of the gastric fluid, the negatively charged LJP attracted the positively charged SC/GE, helping to maintain an intact microstructure without disintegration. The encapsulation efficiency of L. plantarum-loaded LJP/SC/GE microcapsules reached about 93.4%, and the survival rate was 46.9% in simulated gastric fluid (SGF) for 2 h and 96.0% in simulated intestinal fluid (SIF) for 2 h. In vitro release experiments showed that the LJP/SC/GE microcapsules could protect the viability of L. plantarum in SGF and release probiotics slowly in SIF. The cell survival of LJP/SC/GE microcapsules was significantly improved during the heat treatment compared to SC/GE microcapsules and free cells. LJP/SC/GE microcapsules can increase the survival of L. plantarum by maintaining the lactate dehydrogenase and Na+-K+-ATPase activity. Overall, this study demonstrates the great potential of LJP/SC/GE microcapsules to protect and deliver probiotics in food and pharmaceutical systems.
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  • 文章类型: Journal Article
    本研究旨在提高澳洲坚果分离蛋白(MPI)的溶解度和消化率,以在食品工业中潜在的利用。不同温度(80、90和100°C)和持续时间(15和30分钟)下的干热和湿热处理对澳洲坚果蛋白微观结构的影响,溶解度,分子量,二级和三级结构,热稳定性,和消化率进行了调查和评估。发现加热程度导致MPI表面的粗糙化。在100°C干热处理15分钟后,相对于未处理的蛋白质,MPI的溶解度达到290.96±2.80%。热处理后,蛋白质大分子的条带消失了,而MPI被自由和氢键键合的羟基的振动所拉伸。此外,观察到热稳定性增加。热处理后,蛋白质内部的疏水基团被暴露。热处置显著进步了MPI的体外消化率,达到未处理蛋白质的两倍。结果还表明,干热和湿热处理对MPI有不同的影响,而加热温度和持续时间影响改性程度。随着有序结构的减少和无规卷曲含量的增加,干热处理显著提高了MPI的体外消化率。与未处理的蛋白质相比,在90°C干热处理30分钟后,MPI的消化率增加了77.82±2.80%。因此,与湿热处理相比,干热处理对澳洲坚果蛋白的改性效果更好。在90°C下进行30分钟的干热处理被确定为最佳条件。实际应用:热处理增强MPI特性,有可能推进澳洲坚果衍生的食品生产,包括植物性饮料和蛋白质补充剂。
    This study aimed to enhance the solubility and digestibility of macadamia protein isolate (MPI) for potential utilization in the food industry. The impact of dry- and moist-heat treatments at various temperatures (80, 90, and 100°C) and durations (15 and 30 min) on macadamia protein\'s microstructure, solubility, molecular weight, secondary and tertiary structure, thermal stability, and digestibility were investigated and evaluated. The heating degree was found to cause roughening of the MPI surface. The solubility of MPI after dry-heat treatment for 15 min at 100°C reached 290.96 ± 2.80% relative to that of untreated protein. Following heat treatment, the bands of protein macromolecules disappeared, while MPI was stretched by vibrations of free and hydrogen-bonded hydroxyl groups. Additionally, an increase in thermal stability was observed. After heat treatment, hydrophobic groups inside the protein are exposed. Heat treatment significantly improved the in vitro digestibility of MPI, reaching twice that of untreated protein. The results also demonstrated that dry- and moist-heat treatments have distinct impacts on MPI, while heating temperature and duration affect the degree of modification. With a decreased ordered structure and increased random coil content, the dry-heat treatment significantly enhanced the in vitro digestibility of MPI. The digestibility of MPI after dry-heat treatment for 30 min at 90°C increased by 77.82 ± 2.80% compared to untreated protein. Consequently, compared to moist-heat treatment, dry-heat treatment was more effective in modifying macadamia protein. Dry-heat treatment of 30 min at 90°C was determined as the optimal condition. PRACTICAL APPLICATION: Heat treatment enhances MPI characteristics, potentially advancing macadamia-derived food production, including plant-based beverages and protein supplements.
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  • 文章类型: Journal Article
    本研究的重点是通过热处理提高膨润土的火山灰活性,以提高其抗压强度,同时还考虑了其应用的扩展特性。钠膨润土经受各种温度,并使用热重-差示扫描量热法(TG-DSC)进行分析,X射线衍射(XRD)和扫描电子显微镜-能量色散光谱(SEM-EDS)。结果表明,在100℃时,蒙脱石中的吸附和层间水丢失,并且在700°C下除去构成水。随着温度的进一步升高,蒙脱石在900℃时分解成非晶相。在1100°C时,非晶相重结晶成硅酸镁铝,进一步分解成方英石.该研究得出结论,在800-900°C热处理的膨润土可以有效地用作采矿回填材料中的添加剂,以提高抗压强度,同时保持其膨胀性能。
    This study focuses on enhancing the pozzolanic activity of bentonite through heat treatment to improve its compressive strength, while also considering its expansion properties for applications. Sodium bentonite was subjected to various temperatures and analyzed using thermogravimetric-differential scanning calorimetry (TG-DSC), X-ray diffraction (XRD), and scanning electron microscopy-energy dispersive spectroscopy (SEM-EDS). The results indicated that at 100 °C, adsorbed and interlayer water in montmorillonite was lost, and constitution water was eliminated at 700 °C. With further temperature increases, montmorillonite decomposes into an amorphous phase at 900 °C. At 1100 °C, the amorphous phase recrystallized into magnesium-aluminum silicate, which further decomposed into cristobalite. The study concludes that bentonite heat-treated at 800-900 °C can be effectively used as an additive in mining backfill materials to enhance compressive strength while maintaining its expansion properties.
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  • 文章类型: Journal Article
    TC21合金是一种高强度钛合金,因其优异的强度组合而受到各行业的关注,韧性,和耐腐蚀性。鉴于这种合金是难以切割的材料,因此,本研究旨在优化不同条件下Turing这种合金的工艺参数(即收到的合金,和热处理合金)。L9Taguchi基于方法的正交阵列用于确定最佳切割参数和所需的最少实验试验次数。实现这一目标,在实验工作中使用了三个不同的切削参数;每个切削参数有三个级别。切削速度选择为120、100和80m/min。进给速率值分别为0.15、0.1和0.05mm/rev,切削深度值为0.6、0.4和0.2mm。在进行三个步骤的热处理之后(第一步:将样品加热至920°C持续1小时,然后降至820°C也持续1小时,第二步:通过水淬火(WQ)将样品冷却至室温,第三步:将样品在600°C下保持4小时(老化过程))。结果表明,三重热处理导致微观结构从(αβ)到(αβ)的变化,在残留的β基体中形成次级α血小板(αs),导致表面粗糙度降低56.25%,工具磨损24.18%。影响刀具刀片磨损和表面粗糙度的两个最关键因素是切削死亡和切削速度,分别占总数的46.6%和46.7%,分别。进料速率,另一方面,最不重要的是,贡献分别为20.2%和31.9%。
    TC21 alloy is a high-strength titanium alloy that has been gaining attention in various industries for its excellent combination of strength, toughness, and corrosion resistance. Given that this alloy is hard to cut material, therefore this study aims to optimize the process parameters of Turing this alloy under different conditions (i.e. as-received alloy, and heat-treated alloy). The L9 Taguchi approach-base orthogonal array is used to determine the optimum cutting parameters and the least number of experimental trials required. The achievement of this target, three different cutting parameters are used in the experimental work; each cutting parameter has three levels. The cutting speeds are chosen as 120, 100, and 80 m/min. The feed rates\' values are 0.15, 0.1, and 0.05, mm/rev, and the depth of cut values are 0.6, 0.4, and 0.2 mm. After applying three steps of heat treatment (First step: is heating the sample to 920 °C for 1 h then decreasing to 820 °C also for 1 h, second step: cooling the sample to room temperature by water quenching (WQ), the third step: holding the sample at 600 °C for 4 h (Aging process)). The results revealed that the triple heat treatment led to the change in the microstructure from (α + β) to (α + β) with secondary α platelets (αs) formed in residual β matrix leading to a decreased surface roughness by 56.25% and tool wear by 24.18%. The two most critical factors that affect the tool insert wear and surface roughness are the death of cut and cutting speed, which contribute 46.6% and 46.7% of the total, respectively. Feed rate, on the other hand, has the least importance, contributing 20.2% and 31.9% respectively.
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  • 文章类型: Journal Article
    以奥氏体不锈钢波纹管为研究对象,基于ABAQUSCAE2022建立了奥氏体不锈钢波纹管热处理的有限元模型。采用实验和模拟曲线处理分析方法对热处理后波纹管的物理性能进行了分析。探讨了不同冷却时间下波纹管的残余应力和变形的变化,以及在一定冷却时间下的残余应力和变形的分布。结果表明,随着热处理冷却时间的增加,波纹管的残余应力显著降低,还原速度加快,变形程度逐渐减小。当热处理的冷却时间为900s时,波纹管中间位置的波峰的残余应力相对较小,波谷沿轴向的残余应力值变化不大。波峰和波谷轴方向的变形程度相对均匀。
    Taking austenitic stainless-steel bellows as the research object, a finite element model for the heat treatment of austenitic stainless-steel bellows was constructed based on ABAQUS CAE 2022. The physical properties of the bellows after the heat treatment were analyzed using experimental and simulated curve processing analysis methods. The changes in residual stress and deformation in relation to the bellows under different cooling times were explored, as well as the distribution of residual stress and deformation at a certain cooling time. The results show that as the cooling time of the heat treatment increases, the residual stress of the bellow decreases significantly, the reduction rate accelerates, and the degree of deformation gradually decreases. When the cooling time of the heat treatment is 900 s, the residual stress of the wave peak in the middle position of the bellow is relatively small, and the residual stress value of the wave valley along the axis direction does not change significantly. The deformation degree of the wave peak and valley axis direction is relatively uniform.
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