byproduct utilization

  • 文章类型: Journal Article
    发酵切碎的胡椒由于其诱人的风味而在中国被广泛食用。切碎的辣椒种子(CPS)是切碎的辣椒生产过程中产生的副产品,通常作为废物丢弃。在这项研究中,研究了3种CPS的挥发性有机物(VOCs)和营养价值。结果表明,3个CPS品种的营养成分差异显著。所有CPS样品均含有17种氨基酸,富含脂肪酸,以不饱和脂肪酸为主,占总脂肪酸的79%。通过气相色谱-离子迁移谱共鉴定出53种VOCs,可以分为9组,醛,酯类,和酒精组成的三个最大的群体。这三个品种的CPS有显著不同的香气,而有五个关键的VOC(即,2-戊基呋喃,methional,3-甲基丁酸乙酯,二甲基二硫醚,和非肛门)在所有CPS样本中。网络相关分析表明,VOCs与氨基酸和脂肪酸密切相关。因此,本研究为了解不同CPS品种的营养价值和风味特征提供了有益的依据,它可以用作配料,在食品工业中可能有很大的潜力。
    Fermented-chopped pepper is a widely consumed condiment in China due to its attractive flavor. Chopped pepper seed (CPS) is the byproduct generated during the production of chopped pepper and is generally discarded as waste. In this study, the volatile organic compounds (VOCs) and nutritional value of three varieties of CPS were investigated. Results indicated that the nutritional compositions of the three CPS varieties exhibited significant differences. All CPS samples contained 17 amino acids and were rich in fatty acids, with unsaturated fatty acids being predominant and accounting for 79 % of the total fatty acids. A total of 53 VOCs were identified by gas chromatography-ion mobility spectrometry, which could be classified into 9 groups, with aldehydes, esters, and alcohols comprising the three largest groups. The three varieties of CPS had remarkably varied aromas whereas there are five key VOCs (i.e., 2-pentylfuran, methional, ethyl 3-methylbutanoate, dimethyl disulfide, and nonanal) in all CPS samples. Network correlation analysis revealed that VOCs are closely correlated with amino and fatty acids. Thus, this study provides a useful basis for understanding the nutritional values and flavor characteristics of different CPS varieties, which could be used as an ingredient and might have great potential in the food industry.
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  • 文章类型: Journal Article
    鱼糜行业生产大量的副产品,目前正被用来生产低价值的商品。本研究旨在使用绿色单步提取方法从鱼糜行业获得的粉红色鲈鱼皮和骨中提取明胶。除了使用绿色溶剂,也就是说,乙酸,新方法将预处理和水解的多个步骤结合为一个单步提取过程。响应面法用于优化提取参数(pH,温度,和时间)以最大化产量和l-羟脯氨酸(l-hyp)含量。明胶提取的最佳条件是在pH3,75°C,和30分钟。在最佳条件下,明胶产量和l-hyp含量分别为16.07%和41.26mgg-1,分别。在优化条件下获得的明胶在化学组成和质地方面进一步与商业牛明胶(BG)进行了比较,功能,和流变特性。结果表明,优化后的粉红色鲈鱼明胶具有较高的蛋白质含量(92.06%),更好的凝胶强度(251.08克),高亚氨基酸(18.01%),以及比市售BG改善的质地和功能特性。从粉红色鲈鱼皮肤和骨骼中优化的一步明胶提取方法是一种有前途的,快速,和生产优质明胶的有效方法,可进一步用于食品配方等高价值产品的开发。实际应用:鱼明胶广泛用于食品的开发。大多数现有的方法开发高价值的产品如明胶,使用多步法和苛刻的无机酸,因此,既费时又对环境有害。本研究提供了一种绿色的单步明胶提取方法,快速,和方便的明胶提取方法,以及鱼类工业副产品利用的可持续解决方案。通过这项实验室规模的研究获得的数据为扩大研究提供了坚实的基础。
    Surimi industry produces a large quantity of byproducts that are currently being utilized to produce low-value commodities. This study aims to extract gelatin from pink perch skin and bone obtained from the surimi industry using a green single-step extraction method. In addition to using a green solvent, that is, acetic acid, the new method combines the multiple steps of pre-treatment and hydrolysis into one single-step extraction process. Response surface methodology was used to optimize extraction parameters (pH, temperature, and time) to maximize yield and l-hydroxyproline (l-hyp) content. The optimum condition for gelatin extraction was obtained at pH 3, 75°C, and 30 min. At optimum conditions, gelatin yield and l-hyp content were observed to be 16.07% and 41.26 mg g-1 , respectively. The gelatin obtained at optimized condition was further compared with commercial bovine gelatin (BG) in terms of chemical composition and textural, functional, and rheological properties. The results suggested that the optimized pink perch gelatin had higher protein content (92.06%), better gel strength (251.08 g), higher imino acid (18.01%), and improved textural and functional properties than the commercially available BG. The optimized single-step gelatin extraction method from pink perch skin and bones is a promising, rapid, and efficient method for the production of good-quality gelatin, which can be further used for the development of high-value products such as food formulations. PRACTICAL APPLICATION: Fish gelatin is widely used in food product development. Most of the existing methods of the development of high-value product such as gelatin, use multi-step process and harsh mineral acid, therefore, are time-consuming and harmful to the environment. This study provides a green single-step gelatin extraction method that provides an efficient, rapid, and convenient method of gelatin extraction and a sustainable solution for fish industry byproduct utilization. The data obtained with this laboratory-scale study provides a strong basis for scale-up studies.
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  • 文章类型: Journal Article
    通过混合后的分配系数(KPL)评估了磷脂(PL)在冰淇淋制造的脂肪和血清相内的分布,巴氏灭菌,冻结,和硬化。每克脂肪中含有约40.41±3.45(对照配方)和112.29±9.06(富含PL配方)mgPL的冰淇淋用脱脂奶粉和β-血清配制,分别。总的来说,KPL低于1,表明PL主要存在于脂肪期,血清和沉积物中只剩下少量。共焦显微照片在视觉上证实了这种概括。PL的添加显著增加了4-9倍之间的混合物的粘度,取决于剪切速率。此外,含有高PL的混合物比低PL的混合物表现出更高的屈服应力(0.15±0.09和0.016±0.08Pa,分别)。具有高PL的冰淇淋延迟了融化的开始,并且比低PL的冰淇淋表现出较慢的融化速度(18.53±0.57和14.83±0.85分钟,和1.01±0.05和0.71±0.04%min-1)。这项研究为制造富含牛奶PL的冰淇淋提供了有用的指南。此外,使用β-血清,副产品流,作为PL的来源。开发将需要研究产品的感官描述以及消费者的接受度。
    The distribution of phospholipids (PL) within the fat and serum phase of ice cream manufacturing was evaluated through partition coefficients (KPL) after mixing, pasteurization, freezing, and hardening. Ice creams containing about 40.41 ± 3.45 (± standard deviation; control formulation) and 112.29 ± 9.06 (enriched PL formulation) mg of PL per g of fat were formulated with nonfat dry milk and β-serum, respectively. Overall, the KPL were lower than 1, indicating that the PL were predominantly found in the fat phase, and only a small amount was left in the serum and sediment. Confocal micrographs visually confirmed this generalization. The addition of PL significantly increased the viscosity of the mixes between 4- and 9-fold, depending on the shear rate. Additionally, mixes containing high PL exhibited higher yield stress than those formulated with low PL (0.15 ± 0.09 and 0.016 ± 0.08 Pa, respectively). Ice creams with high PL delayed the onset of meltdown and exhibited a slower rate of a meltdown than low-PL ice creams (18.53 ± 0.57 and 14.83 ± 0.85 min, and 1.01 ± 0.05 and 0.71 ± 0.04% min-1, respectively). This study provides useful guidelines for manufacturing ice cream enriched in milk PL. Additionally, the use of β-serum, a byproduct stream, as a source of PL is illustrated. The development will require studying the sensorial description of the product as well as consumer acceptance.
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  • 文章类型: Journal Article
    Several novel antimicrobials with different concentrations of olive, pomegranate, and orange fruit pulp extracts were produced from agricultural byproducts and, after lyophilization, their antimicrobial activity and potential synergistic effects were evaluated in vitro and in food samples against foodborne pathogenic and spoilage bacteria and fungi. The Minimum Inhibitory of the tested bacteria was 7.5% or 10%, while fungi were inhibited at a concentration of 10% or above. The optical density of bacterial and yeast cultures was reduced to a different extent with all tested antimicrobial powders, compared to a control without antimicrobials, and mycelium growth of fungi was also restricted with extracts containing at least 90% olive extract. In food samples with inoculated pathogens and spoilage bacteria and fungi, the 100% olive extract was most inhibitory against E. coli, S. typhimurium, and L. monocytogenes in fresh burger and cheese spread samples (by 0.6 to 1.8 log cfu/g), except that S. typhimurium was better inhibited by a 90% olive and 10% pomegranate extract in burgers. The latter extract was also the most effective in controlling the growth of inoculated fungi (Aspergillus niger, Penicillium italicum, Rhodotorula mucilaginosa) in both yogurt and tomato juice samples, where it reduced fungal growth by 1-2.2 log cfu/g at the end of storage period. The results demonstrate that these novel encapsulated extracts could serve as natural antimicrobials of wide spectrum, in order to replace synthetic preservatives in foods and cosmetics.
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  • 文章类型: Journal Article
    在这项研究中,验证了高压辅助液体萃取从牛皮废料中制备氧化明胶的可行性。不同的加工条件,包括高压时间(15至25分钟),压力(250至350MPa),和液固比(1:3至1:5),通过响应面法进行了优化。在最佳制造条件下,当高压处理(HPP)时间为22分钟时,压力为289兆帕,液固比为1:4时,提取率最高(36%),凝胶强度最高(224g)。基于DSC,XRD,FTIR,SEM,胶凝和熔化温度,HPP导致糊化胶原蛋白的结构修饰,在凝胶化过程中增强了凝胶结构的重排,使其具有更好的胶凝性能。此外,与商业样本相比,它们在制备的氧化物明胶的弛豫时间和峰面积上没有显着差异。这些发现为HPP在制备氧化物明胶过程中的实用性提供了新的见解,可显著缩短加工时间,应用于工业生产。实际应用:与传统加工相比,高压辅助提取工艺可以显着减少处理时间,同时产生具有相似物理化学和功能特性的牛皮凝胶。同时,高压处理(HPP)导致牛皮和糊化胶原蛋白的结构破坏,这增强了明胶在凝胶化过程中结构的重排,使其具有更好的胶凝性能。重要的是,高压辅助提取可以方便地使用低成本的原料,提高明胶的制备效率,在大规模高效的工业生产和氧化明胶的质量控制方面显示出巨大的潜力。
    In this study, the feasibility of preparing oxhide gelatin from cowhide scrap by high pressure assisted-liquid extraction was verified. Different processing conditions, including high pressure time (15 to 25 min), pressure (250 to 350 MPa), and liquid-to-solid ratio (1:3 to 1:5), were optimized through response surface methodology. Under the optimum manufacturing conditions, when the high-pressure processing (HPP) time was 22 min, the pressure was 289 MPa, and the liquid-to-solid ratio was 1:4, the highest extraction yield (36%) and gel strength (224 g) were achieved. Based on DSC, XRD, FTIR, SEM, gelling and melting temperatures, HPP led to the structural modification of the gelatinized collagen, which enhanced the rearrangement of the gel structure during the gelation process and made it have better gelling properties. In addition, compared with the commercial sample, they do not differ significantly in the relaxation time and peak area of prepared oxhide gelatin. These findings provide new insights into the practicability of HPP during the preparation of oxhide gelatin, which can noticeably reduce the processing time and be applied to industrial production. PRACTICAL APPLICATION: Compared with traditional processing, a high pressure-assisted extraction process can noticeably reduce the processing time while producing cowhide gelation with similar physicochemical and functional properties. Meanwhile, high pressure processing (HPP) led to the structural destruction of the cowhide and gelatinized collagen, which enhanced the rearrangement of the gelatin structure during the gelation process and made it have better gelling properties. Importantly, high pressure-assisted extraction can facilitate the use of a low-cost raw material and improve the preparation efficiency of oxhide gelatin, which shows great potential in large-scale and efficient industrial production and the quality control of oxhide gelatin.
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  • 文章类型: Journal Article
    This study aimed to utilize effectively industrial byproducts, yeast suspension (Y) and wheat gluten (W), to produce umami protein hydrolysates as seasonings. Y and W were mixed to yield YW, followed by a pretreatment (ultrasound, transglutaminase (TG), or their combination) and then proteolysis with a yeast extract enzyme and trypsin. Premixing Y and W promoted their dispersibility, and suppressed gluten aggregation and hydrolysate\'s bitterness. All pretreatments increased protein recovery. Ultrasound alone or ultrasound with TG increased the embedding of yeasts in W, umami and salty tastes, hydrolysis degree and proportion of molecules < 3 kDa of the YW hydrolysate. For the first time, premixing Y and W, and pretreating YW (by ultrasound then TG-catalyzed protein crosslinking), were found to increase the β-sheet and random coil contents and decreased the β-turn content and surface hydrophobicity, leading to a low-cost umami and non-bitter protein hydrolysate with 56% of species < 1 kDa.
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  • 文章类型: Journal Article
    Brewer\'s spent grain (BSG) and wheat bran (WB) are industrial byproducts that accumulate in millions of tons per year and are typically applied as animal feed. Since both byproducts show a great potential as substrates for fermentation, the approach developed in this study consists of utilizing these lignocellulosic byproducts for biomass production of the medicinal fungus Hericium erinaceus through submerged cultivation. To increase the biological efficiency of the bioconversion, acidic pretreatment was applied yielding a bioconversion of 38.6% for pretreated BSG and 34.8% for pretreated WB. This study shows that the complete degradation of (hemi)cellulose into monosaccharides was not required for an efficient bioconversion. The produced fungal biomass was applied in a second fermentation step to induce the secondary metabolite erinacine C production. Thus, biomass was produced as a functional food ingredient with erinacine C contents of 174.8mg/g for BSG and 99.3mg/g for WB based bioconversions.
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