Incorporating iron tailings (ITs) into asphalt represents a new method for waste-to-resource conversion. The objective of this study is to evaluate the fatigue performance of ITs as fillers in asphalt mastic and investigate the interaction and interfacial adhesion energy between asphalt and ITs. To achieve that, the particle size distributions of two ITs and limestone filler (LF) were tested through a laser particle size analyzer; the morphology and structure characteristics were obtained by scanning electronic microscopy (SEM), the mineral compositions were conducted through X-ray diffraction (XRD), and the chemical compositions were tested through X-ray Fluorescence Spectrometer (XRF). Furthermore, the fatigue properties of asphalt mastic and the interaction between asphalt binder and mineral fillers (ITs and LFs) were evaluated by Dynamic Shear Rheometer (DSR). The interfacial adhesion energy between ITs and asphalt binder were calculated through molecular dynamics simulation. In the end, the correlation between the test results and the fatigue life is established based on the gray correlation analysis, the environmental and economic benefits of iron tailings asphalt pavement are further evaluated. The results show that the particle size distribution of ITs is concentrated between 30 μm and 150 μm, and the main component is quartz. ITs have rich angularity and a higher interaction ability with asphalt. The adhesion energy of iron tailings filler to asphalt is less than that of limestone. The correlation degree of the interfacial adhesion energy and interaction between asphalt and mineral filler with asphalt mastic fatigue life is close to 0.58. Under the combined action of interaction ability and interfacial adhesion energy, the fatigue life of IT asphalt mastic meets the requirements. ITs as a partial replacement for mineral fillers in asphalt pavement have great environmental and social effectiveness.

The continuous growth of industrial solid waste production has generated many environmental problems. We evaluated the potential of industrial solid waste as a substitute filler in asphalt mastic, with the aim of increasing the use of sustainable road construction materials. In this study, X-ray fluorescence spectroscopy (XRF) and scanning electron microscopy (SEM) were used to characterize the oxide composition and micromorphology of limestone (LS), red mud (RM), steel slag (SS), and ground granulated blast-furnace slag (GGBFS). Four asphalt mastics containing LS, RM, SS, and GGBFS with a filler-to-binder weight ratio of one were prepared. An evaluation of the rheology and wetting of the solid-waste-filler asphalt mastic was conducted using a frequency sweep, temperature sweep, linear amplitude sweep (LAS), multiple stress creep and recovery (MSCR), and surface free energy (SFE) methods. The results showed that SS increased the complex modulus, elastic component of the asphalt mastic and decreased the nonrecoverable creep compliance at stress levels of 0.1 and 3.2 kPa, which improved the rutting resistance of the asphalt mastic and reduced deformation under high-temperature conditions. The RM and GGBFS increased the fatigue performance of the asphalt mastic under strain loading, enhanced its fatigue life, and maintained good performance under long-term loading. The dispersive component of the SFE parameter of the solid-waste-filler asphalt mastic was larger than the polar component for the largest share of the surface energy composition. The SFE of the asphalt mastic prepared from the industrial solid-waste filler was reduced; however, the difference was insignificant compared to the limestone asphalt mastic. Solid-waste-filler asphalt mastic has performance characteristics, and its actual application can be based on different performance characteristics to select an appropriate solid-waste filler. The results of this study provide new technological solutions for solving the utilization rate of solid waste materials and sustainable road construction in the future.

Reclaimed asphalt pavement (RAP) has been widely utilized because it is an environmentally friendly and economical material. The performance of recycled asphalt mixtures will deteriorate gradually with the secondary aging process of asphalt, including the self-healing property. To further understand the self-healing characteristics of asphalt after secondary aging, taking 70# petroleum asphalt, SBS-modified asphalt, and extracted old asphalt mastics as objects, the fatigue self-healing test and fracture self-healing test were conducted to simulate the intermediate-and low-temperature healing behaviors of different asphalt mastics. The impact of healing time, healing temperature, and aging degree of mastics on the healing performance was systematically investigated. The results show that the original unaged asphalt mastics present excellent fatigue healing properties with an index of 0.796 and 0.888 for 70# petroleum and SBS-modified asphalt mastics, respectively. The secondary aging process causes significant impact on the healing properties, leading to a great drop in the corresponding index, which decreased to 47.5% and 72.5% of that of the unaged ones. The fracture healing ability of all mastics was much inferior to the fatigue healing. After secondary aging, the fracture healing index values of 70# petroleum asphalt, SBS-modified asphalt, and extracted old asphalt mastics were all as low as around 0.3, indicating similar performance can be found in the secondary aged SBS-modified asphalt mastics and 70# asphalt mastics. Overall, after secondary aging, the fatigue damage of SBS-modified asphalt mastics can be cured effectively by self-healing, but the fatigue and fracture self-healing properties of 70# asphalt mastics are difficult to recover. These results could provide an innovative view to understand the fatigue and fracture healing characteristics of recycled asphalt pavement after secondary aging.

The utilization of reclaimed asphalt pavement (RAP) could reduce the cost of pavements containing epoxy polymer (EP) materials. This study was aimed at improving the homogeneity of an EP-reclaimed asphalt mixtures (ERAMs) at both the micro- and meso-scale to provide a reference for an ERAM production process. At the microscale, nanoindentation tests were conducted to characterize the diffusion between the EP and aged asphalt mastic. At the mesoscale, computerized tomography (CT) X-ray scanning and MATLAB analysis were employed to investigate the distribution of the aggregate within the ERAM. The results revealed that mixing temperature played a significant role in the diffusion and distribution between the EP and the aged asphalt mastic, thus impacting the mechanical properties of the material. Heating at 180 °C (the recommended mixing temperature of EP) resulted in a wider blending zone between the EP and the aged asphalt mastic compared to heating at 160 °C (the usual mixing temperature of ordinary reclaimed asphalt mixtures). The overall dispersion of the aggregate in the ERAM exhibited greater homogeneity in the vertical direction than in the horizontal direction. Adjusting the gradation of the RAP was found to be effective in reducing horizontal variability in the distribution of the coarse aggregate, fine aggregate, and air voids in the ERAM. Adjusting the RAP gradation further enhanced the vertical homogeneity in the distribution of the fine aggregate, while its impact on the vertical distribution of the coarse aggregate was minimal. Short-term aging led to increased variability in the distribution of the coarse aggregate, fine aggregate, and air voids within the ERAM. However, adjusting the gradation was effective in mitigating the adverse effects of short-term aging on both horizontal and vertical homogeneity in the aggregate distribution.

In this study, basalt fiber having two types of diameters (16 μm and 25 μm) was selected and added to asphalt mastic and asphalt mixtures using different fiber proportions. The influences of fiber diameters and proportions on the properties of asphalt mastic and mixtures were studied. The adhesion behavior of the fiber-asphalt mastic (FAM) interface was evaluated by a monofilament pullout test, and the rheological properties of FAM were evaluated by temperature sweep, linear amplitude sweep, and bending beam rheological tests. In addition, the high-temperature stability, intermediate and low-temperature cracking resistance, and water stability of fiber-modified mixtures were studied by wheel tracking, ideal cracking, a low-temperature bending beam, and a water-immersed Marshall test. The results showed that the interface adhesion behavior between 16 μm fiber and asphalt mastic was more likely in the fiber failure mode at both -12 °C and 25 °C. Adding basalt fiber can significantly improve the high-temperature and fatigue properties of asphalt mastics. Moreover, 16 μm fiber had a better modifying effect on asphalt mastic than 25 μm fiber. The same enhancement trend can be observed in asphalt mixtures. Basalt fibers with 16 μm diameters can improve the high-temperature performance of asphalt mixtures more significantly. In addition, 16 μm fiber could sharply enhance the cracking performance of the mixtures at intermediate and low temperatures, while the enhancing effect of 25 μm fiber on the mixture is insignificant, though both diameters of the fibers have a minor effect on the water stability.

Glass fiber reinforced polymer (GFRP) is the main composite material used in wind turbine blades. In recent years, zero-carbon energy sources such as wind power have been widely used to reduce carbon emissions, resulting in a large amount of waste GFRP, and causing serious environmental problems. To explore efficient ways to recycle waste GFRP, this study explores the impact of adding GFRP powder (nominal maximum particle size ≤ 0.075 mm) on the high and low temperature properties of asphalt mastic. Samples of GFRP asphalt mastics were prepared with filler-asphalt mass ratios of 0.01:1, 0.1:1, 0.8:1, and 1:1, as well as two control samples of limestone filler asphalt mastics with filler-asphalt mass ratios of 0.8:1 and 1:1. The study analyzed the effect of GFRP on the asphalt mastic\'s performance using temperature sweep, MSCR, and BBR tests. Results showed that the presence of GFRP improved the high-temperature resistance and recovery of asphalt mastic but led to decreased low-temperature crack resistance. The results suggest that GFRP has the potential to be used as a filler in asphalt mastic, with a recommended filler-asphalt mass ratio range of less than 0.8:1 for optimal low-temperature performance. However, further research is necessary to determine the optimal content of GFRP in asphalt mastic and to study its impact on other road performance metrics.

The asphalt mastic-aggregate interaction plays an important role in the overall properties of asphalt mixtures and their durability in service in flexible pavements. This paper aims to study the influence of the physico-chemical features of fillers and the rheological properties of asphalt mastics on the bonding behavior between asphalt and aggregate, and the interfacial deterioration mechanism when subjected to static water immersion and pressured water immersion. It was found that the filler type (limestone powder, basalt powder, and granite powder) had a certain influence on the complex modulus of asphalt mastics, and its pore volume and specific surface area had significant effects on the phase angles and permeability of asphalt mastics. The effect of water pressure can accelerate the deterioration of bond strength of the asphalt mastic-aggregate interface in the short term, indicating that the dynamic water pressure generated by the driving load promotes the water damage process in asphalt pavements. In comparison, the residual bond strength ratio of the granite-asphalt mastic aggregate was the highest, while its bond strength was lower than that of the interface between limestone-asphalt mastics and limestone aggregate. This demonstrated that a low asphalt mastic complex modulus and a high phase angle are helpful in improving the durability of asphalt mixtures subjected to static and pressured water immersion conditions.

Fiber materials as an asphalt mixture additive and stabilizer can effectively improve the performance index of asphalt pavement. In this study, lignin and carbon fiber were used as modifiers to study their effects on the road performance of asphalt mastic. Based on the frequency sweep, linear amplitude sweep (LAS) and multi-stress creep recovery (MSCR) experiments were conducted to test the high-temperature rutting and medium-temperature fatigue resistance of asphalt mastic with different fiber incorporation and low-temperature performance tests based on bending beam rheometer (BBR). The results indicate that adding fibers increased the stiffness of the asphalt mastic, and the modification effect of lignin fibers was better than that of carbon fibers. Meanwhile, the characteristic flow index of the asphalt mastic gradually increased with the increase in temperature, indicating that it gradually became a near-Newtonian fluid at higher temperatures. The addition of fibers also improved the high temperature rutting resistance of the asphalt mastic but did not have an advantageous effect on fatigue and low temperature cracking resistance. Additionally, the fitting results of the four-parameter Burgers model show that the use of fiber modification decreases the proportion of elasticity and viscous creep compliance but increases the delayed elasticity part.

The relationship between the various phases of asphalt materials, from asphalt binder to mastic and mixture, has received great attention over the years, with efforts being made to establish linkages among these phases. Many methods for predicting the rheology properties of asphalt mastics from those of asphalt and filler volume fractions exist. However, most prediction methods are based on an empirical formula and on the micromechanical model. Very few research studies focus on the constitutive model. In addition, relatively little research has explored the influence of asphalt-filler interaction on mastic\'s rheology properties, which is believed to be an important factor. In this study, the 2S2P1D (two springs, two parabolic elements, and one dashpot) model was applied to link the behavior of asphalt binder, filler volume fraction, asphalt-filler interaction and asphalt mastic. First, the interaction between asphalt and filler was evaluated, and the interaction parameter C of the Palierne model was used as an assessment indicator to calculate the effective filler volume fraction of asphalt mastic. Then, the relation between the 2S2P1D model parameters of asphalt mastic and those of asphalt binder and the effective filler volume fraction was analyzed. Finally, a simple relationship associating the 2S2P1D model parameters h, log(τ0) of mastic and that of asphalt binder and the effective filler volume fraction was developed. The proposed expression was validated, and the result showed that it was an efficient model for the shear complex modulus prediction of virgin asphalt mastic.

Adequate asphalt binder film thickness (ABFT) delivers skeletal integrity in recycled asphalt mixtures, resulting in long-lasting roadways when exposed to traffic and environment. The inaccurate measurement of ABFT and the consequences of not having adequate film thickness model has substantially introduced discrepancies in predicting actual performance of recycled asphalt mixtures. Expansion of the ultra-modern expertise and SuperPave requirements necessitate the revision of authentic ABFT at micro-level. The current study identifies the weaknesses of the current methods of estimating ABFT and provides results that are reliable and useful, using modern measurement methods. Using scanning electron microscope (SEM) and energy dispersive x-ray spectroscopy (EDS), this study measures the ABFT around the tiniest particle of 0.2 μm magnitude, entrenched in asphalt mastic in recycled asphalt mixtures. The ABFT, obtained through image analysis, is compared with those obtained through available analytical models. The study utilizes different asphalt mixtures, containing varying proportions of recycled asphalt mixture and rejuvenators. The aggregate, virgin, and recycled binders were characterized in terms of physical and rheological properties, respectively. Marshall mix design was carried out for the conventional and recycled mixture, containing 40%, 50%, and 60% recycled materials, rejuvenated with 3%, 6%, 9%, and 12% waste engine oil (WEO) at a mixing temperature of 160 °C, based on viscosity of the virgin and rejuvenated binder. ABFT was assessed through analytical models and image analysis for the aforesaid recycled asphalt mixtures, prepared at optimum binder and rejuvenator content as per protocol outlined in ASTM D1559. The analytical estimation of ABFT, in the aforesaid recycled asphalt mixtures, revealed that the ABFT fluctuates from 6.4 μm to 13.7 microns, with a significant association to recycled asphalt mixture and rejuvenator content. However, the image analysis revealed that the ABFT, in the aforesaid recycled asphalt mixtures, fluctuates from 0.4 μm to 2 microns, without any association to recycled asphalt mixture or rejuvenator content. The image analysis indicated that the recycled asphalt mixtures typically comprise of mortar, happening in uneven shape, and are used to grip large aggregates. The asphalt mastic, a blend of bitumen and mineral filler, was found to be an interlocking agent, used to grasp only fine particles in asphalt mortar. The asphalt binder film was discovered to be a deviating stand-alone entity that only exists around the mineral fillers in the asphalt mastic as a non-absorbed binder, occupying an imprecise space of 0.4 μm to 2 microns, among the filler particles. The current findings will be useful to design asphalt pavements through the aforesaid precise limit of SEM-based ABFT rather than traditionally measured ABFT to predict the actual performance of recycled asphalt mixtures.