增材制造(AM)是一项快速增长的技术,指的是3D设计过程,数字数据通过沉积打印材料来分层构建物理对象。AM在航空中进化,汽车,和医疗行业。纤维增强复合材料的AM开发是当前关注的焦点,大多数研究集中在使用短纤维。然而,尽管技术特别复杂,与短纤维相比,连续长丝具有优异的拉伸性能。因此,该手稿基于聚合材料挤出(ME)技术为AM开发了一种自适应连续增强方法。它结合了原材料生产过程,包括改变成分的能力(例如,灯丝材料,钢筋百分比,和再生塑料替代率),并对实验验证的数值模型进行了加固效率分析。文献综述已经确定了兼容材料,以确保连续纤维增强的可持续和高性能塑料复合材料。此外,它确定了回收聚合物在开发ME工艺中的适用性。因此,该研究包括一个实验程序,以研究3D打印样品的机械性能(聚乳酸,PLA,用连续芳纶长丝增强的基质)通过拉伸试验。再循环聚合物替代了40%的原始PLA。测试结果没有证明再生聚合物对印刷样品的机械性能的负面影响。此外,再生材料使PLA成本降低了近两倍。然而,加上开发的自适应制造技术的潜在效率,印刷材料的机械特性揭示了印刷技术改进的空间,包括印刷产品和印刷参数设置中的对齐钢筋分布。
Additive manufacturing (AM) is a rapidly growing technology, referring to a 3D design process by which digital data builds a physical object in layers by depositing the printed material. The AM has evolved in the aviation, automotive, and medical industries. The AM development for fiber-reinforced composites is the point of current interest, with most research focused on using short fibers. However, notwithstanding particular technological complexities, continuous filaments have superior tensile properties compared to short fibers. Therefore, this manuscript develops an adaptive continuous reinforcement approach for AM based on polymeric material extrusion (ME) technology. It combines the raw material production process, including the ability to vary constituents (e.g., filament materials, reinforcement percentage, and recycled plastic replacement ratio), and the reinforcement efficiency analysis regarding the experimentally verified numerical model. The literature review has identified compatible materials for ensuring sustainable and high-performance plastic composites reinforced with continuous fibers. In addition, it identified the applicability of recycled polymers in developing ME processes. Thus, the study includes an experimental program to investigate the mechanical performance of 3D printed samples (polylactic acid, PLA, matrix reinforced with continuous aramid filament) through a tensile test. Recycled polymer replaced 40% of the virgin PLA. The test results do not demonstrate the recycled polymer\'s negative effect on the mechanical performance of the printed samples. Moreover, the recycled material reduced the PLA cost by almost twice. However, together with the potential efficiency of the developed adaptive manufacturing technology, the mechanical characteristics of the printed material revealed room for printing technology improvement, including the aligned reinforcement distribution in the printed product and printing parameters\' setup.