aramid fibers

芳纶纤维
  • 文章类型: Journal Article
    本文介绍了发展,表征,和测试PP/PE-g-MA复合材料与10和15重量%的表面改性芳纶纤维,和铝基颜料,作为用于碰撞保护的小型无人机机身的覆盖物。通过FTIR证实了使用TEOS通过溶胶-凝胶法用SiO2成功地进行纤维表面改性,SEM,和EDS分析。通过FTIR和SEM分析以及表面能和水接触角测量对复合材料进行了表征,并在拉伸方面进行了测试。弯曲,影响,和热性能。材料表现出疏水特性和致密均匀的形态结构,表面能随着纤维含量的增加而增加,这归因于改性纤维与基质之间的粘合性。与对照样品相比,具有改性纤维的复合材料的拉伸强度提高了20%,模量为36-52%,弯曲强度增加26-33%,模量增加30-47%,在室温下具有较高的值。与对照样品相比,改性纤维复合材料的抗冲击性增加了20-40%,由于改进了SiO2改性纤维与马来酸酐之间的相互作用,抑制裂纹形成,允许更高的能量吸收。这些复合材料在3D打印模具上真空热成型,作为无人机机身的两部分覆盖,成功地经受住了飞行测试。
    This paper presents the development, characterization, and testing of PP/PE-g-MA composites with 10 and 15 wt% surface-modified aramid fibers, and aluminum-based pigment, as covers for a small drone body for collision protection. The successful fiber surface modification with SiO2 by the sol-gel method using TEOS was confirmed by FTIR, SEM, and EDS analyses. The composites were characterized by FTIR and SEM analyses and surface energy and water contact angle measurements and tested in terms of tensile, flexural, impact, and thermal properties. The materials exhibited hydrophobic character and compact and uniform morphostructures, with increased surface energy with fiber content owed to improved adhesion between modified fibers and the matrix. Compared to the control sample, composites with modified fibers showed an increase by 20% in tensile strength, and 36-52% in the modulus, and an increase by 26-33% in flexural strength and 30-47% in the modulus, with higher values at room temperature. Impact resistance of modified fiber composites showed an increase by 20-40% compared to the control sample, due to improved interaction between SiO2-modified fibers and maleic anhydride, which inhibits crack formation, allowing higher energies\' absorption. The composites were vacuum-thermoformed on 3D-printed molds as a two-part cover for the body of a drone, successfully withstanding the flight test.
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  • 文章类型: Journal Article
    制动系统在任何车辆中都非常重要。它们将运动的动能转化为散发到大气中的热能。不同的车辆组有不同的标称和最大速度和质量,因此,需要被摩擦垫吸收然后消散的热能的量可以显著变化。传统的摩擦材料是能够承受高温(约500-600°C)和由制动强度和车辆重量引起的高机械载荷的复合材料。在低速行驶的小型车辆中,热能的数量和密度都是有限的,可以考虑使用具有更好生态特性的稍弱的摩擦材料。这项工作提出了一种原型复合摩擦材料使用亚麻纤维作为增强代替常用的芳纶。制备多个样品并进行实验室测试。样品是使用植物来源的成分制备的,特别是亚麻纤维。该成分在复合摩擦材料中起到增强作用,取代通常用于此目的的芳纶。确定了主要摩擦学特征,例如摩擦系数和磨料磨损率系数的值。为此,使用了一种使用球形接触的作者方法。结果采用统计学方法进行分析。发现使用亚麻纤维的复合材料在摩擦学性能上与常规溶液没有显着差异;因此,可以假设它可以用于车辆的制动系统。
    Braking systems are extremely important in any vehicle. They convert the kinetic energy of motion into thermal energy that is dissipated into the atmosphere. Different vehicle groups have different nominal and maximum speeds and masses, so the amount of thermal energy that needs to be absorbed by the friction pads and then dissipated can vary significantly. Conventional friction materials are composite materials capable of withstanding high temperatures (in the order of 500-600 °C) and high mechanical loads resulting from braking intensity and vehicle weight. In small vehicles traveling at low speeds, where both the amount of thermal energy and its density are limited, the use of slightly weaker friction materials with better ecological properties can be considered. This work proposes a prototype composite friction material using flax fibers as reinforcement instead of the commonly used aramid. A number of samples were prepared and subjected to laboratory tests. The samples were prepared using components of plant origin, specifically flax fibers. This component acted as reinforcement in the composite friction material, replacing aramid commonly used for this purpose. The main tribological characteristics were determined, such as the values of the coefficients of friction and the coefficients of abrasive wear rate. For this purpose, an authorial method using ball-cratering contact was used. The results were analyzed using statistical methods. It was found that the composite material using flax fibers does not differ significantly in its tribological properties from conventional solutions; so, it can be assumed that it can be used in the vehicle\'s braking system.
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  • 文章类型: Journal Article
    由于排放的污染物及其造成的破坏,火灾构成了重大威胁。参加消防行动的人员必须配备适当的工具,包括允许他们工作和保证安全的特殊服装。威胁之一是来自PAH(多环芳烃)基团的化合物,具有高毒性和致癌性的特点。因此,重要的是所使用的材料构成对污染的屏障。对制造特殊消防员服装的各种材料进行了测试。此外,分析了高度对PAH化合物在给定类型材料上吸附的可能性的影响。根据获得的分析结果,人们发现,材料的类型和使用衣物的区域在污染物的吸附过程中都很重要。例如,高分子量的多环芳烃最有可能沉淀在橡胶上,即,鞋子的材质,除了Chrysene,它的存在主要存在于芳纶纤维中,即,裤子和夹克的材料。然而,在低分子量的多环芳烃中,化合物如甲基萘,1-和芴大量吸附在橡胶表面上。在所有材料中以相当的量存在的唯一化合物是乙炔。该领域的数据对于采取与特殊消防队服装及其清洁过程中使用的材料的改性有关的进一步行动可能很重要。
    Fires constitute a significant threat due to the pollutants emitted and the destruction they cause. People who take part in firefighting operations must be equipped with appropriate tools, including special clothing that will allow them to work and guarantee safety. One of the threats is represented by compounds from the PAH (Polycyclic Aromatic Hydrocarbons) group, which are characterized by high toxicity and carcinogenicity. Therefore, it is important that the materials used constitute a barrier to contamination. Various materials from which individual elements of special firefighter\'s clothing are made were tested. Additionally, the effect of height on the possibility of sorption of PAH compounds on a given type of material was analyzed. Based on the obtained analysis results, it was found that both the type of material and the zone in which the clothing items are used are important in the sorption processes of pollutants. For example, PAHs with high molecular weight are most likely to settle on rubber, i.e., the material from which shoes are made, with the exception of Chrysene, whose presence was found primarily in aramid fibers, i.e., the material from which trousers and jackets are made. However, among PAHs with low molecular weight, compounds such as Methylnaphthalene,1- and Fluorene were sorbed on the rubber surface in large quantities. The only compound that is present in comparable amounts in all materials is Acenaphthylene. Data in this area may be important for taking further actions related to the modification of materials used in special fire brigade clothing and in their cleaning processes.
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  • 文章类型: Journal Article
    增材制造(AM)是一项快速增长的技术,指的是3D设计过程,数字数据通过沉积打印材料来分层构建物理对象。AM在航空中进化,汽车,和医疗行业。纤维增强复合材料的AM开发是当前关注的焦点,大多数研究集中在使用短纤维。然而,尽管技术特别复杂,与短纤维相比,连续长丝具有优异的拉伸性能。因此,该手稿基于聚合材料挤出(ME)技术为AM开发了一种自适应连续增强方法。它结合了原材料生产过程,包括改变成分的能力(例如,灯丝材料,钢筋百分比,和再生塑料替代率),并对实验验证的数值模型进行了加固效率分析。文献综述已经确定了兼容材料,以确保连续纤维增强的可持续和高性能塑料复合材料。此外,它确定了回收聚合物在开发ME工艺中的适用性。因此,该研究包括一个实验程序,以研究3D打印样品的机械性能(聚乳酸,PLA,用连续芳纶长丝增强的基质)通过拉伸试验。再循环聚合物替代了40%的原始PLA。测试结果没有证明再生聚合物对印刷样品的机械性能的负面影响。此外,再生材料使PLA成本降低了近两倍。然而,加上开发的自适应制造技术的潜在效率,印刷材料的机械特性揭示了印刷技术改进的空间,包括印刷产品和印刷参数设置中的对齐钢筋分布。
    Additive manufacturing (AM) is a rapidly growing technology, referring to a 3D design process by which digital data builds a physical object in layers by depositing the printed material. The AM has evolved in the aviation, automotive, and medical industries. The AM development for fiber-reinforced composites is the point of current interest, with most research focused on using short fibers. However, notwithstanding particular technological complexities, continuous filaments have superior tensile properties compared to short fibers. Therefore, this manuscript develops an adaptive continuous reinforcement approach for AM based on polymeric material extrusion (ME) technology. It combines the raw material production process, including the ability to vary constituents (e.g., filament materials, reinforcement percentage, and recycled plastic replacement ratio), and the reinforcement efficiency analysis regarding the experimentally verified numerical model. The literature review has identified compatible materials for ensuring sustainable and high-performance plastic composites reinforced with continuous fibers. In addition, it identified the applicability of recycled polymers in developing ME processes. Thus, the study includes an experimental program to investigate the mechanical performance of 3D printed samples (polylactic acid, PLA, matrix reinforced with continuous aramid filament) through a tensile test. Recycled polymer replaced 40% of the virgin PLA. The test results do not demonstrate the recycled polymer\'s negative effect on the mechanical performance of the printed samples. Moreover, the recycled material reduced the PLA cost by almost twice. However, together with the potential efficiency of the developed adaptive manufacturing technology, the mechanical characteristics of the printed material revealed room for printing technology improvement, including the aligned reinforcement distribution in the printed product and printing parameters\' setup.
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  • 文章类型: Journal Article
    作为最有前途的烧蚀填料之一,多壁碳纳米管(MWCNT)已用于通过促进二氧化硅的碳热还原反应来改善乙烯-丙烯-二烯单体(EPDM)绝缘体的耐烧蚀性。然而,MWCNTs对绝缘子炭层结构的贡献尚不清楚。在这项工作中,在含和不含二氧化硅的EPDM基绝缘子中,研究了MWCNTs对炭层结构和耐烧蚀性的影响。结果表明,仅添加3phrMWCNTs可以使无二氧化硅的EPDM基绝缘子的线性烧蚀率降低31.7%,而6phrMWCNT需要获得类似的结果在EPDM基绝缘体与二氧化硅。随着MWCNTs含量的增加,两种绝缘子的炭层形态逐渐演变为致密的多孔结构,但是它们的形成机制不同。XRD和拉曼光谱表明,在不同的炭化组分下,MWCNTs周围发生了不同的物理化学反应。通过设计MWCNTs和二氧化硅的交替多层分布进一步验证了所提出的烧蚀机理。这项工作可以指导所需的炭层结构的构造,以提高基于EPDM的绝缘子的耐烧蚀性。
    As one of the most promising ablative fillers, multi-walled carbon nanotubes (MWCNTs) have been used to improve the ablative resistance of Ethylene-Propylene-Diene Monomer (EPDM) insulators by facilitating the carbothermal reduction reaction of silica. However, the contribution of MWCNTs to char layer structure of the insulators was unclear. In this work, the effects of MWCNTs on char layer structure and ablative resistance were investigated in different EPDM-based insulators with and without silica. The results showed that adding only 3 phr MWCNTs can reduce the linear ablation rate of EPDM-based insulators without silica by 31.7%, while 6 phr MWCNTs are required to obtain similar results in EPDM-based insulators with silica. The char layer morphology of the two insulators gradually evolved into a dense porous structure as MWCNTs content increased, but their formation mechanisms were different. The XRD and Raman spectrum showed that different physicochemical reactions occurred around MWCNTs under different charring components. The proposed ablation mechanism was further verified by designing alternating multilayer distribution of MWCNTs and silica. This work can guide the construction of desirable char layer structure for increasing the ablative resistance of EPDM-based insulators.
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  • 文章类型: Journal Article
    具有高的多硫化物吸收性的隔膜对于改善锂硫(Li-S)电池的电化学性能至关重要。在这里,芳纶纤维涂层聚乙烯(AF-PE)薄膜是通过辊涂设计的,AFs的高极性可以大大提高AF/PE界面的结合力,以保证杂化膜的良好稳定性。正如显微镜分析所证实的,通过AF的最佳涂层含量,具有纳米多孔结构的AF-PE-6膜表现出最高的透气性。多硫化物对AF-PE-6薄膜的高吸收性能有效阻碍多硫化物的迁移,缓解Li-S电池的穿梭效应。AF-PE-6电池在0.1C下显示出661mAhg-1的比容量。经过200次充电/放电循环,可逆比容量为542mAhg-1,电容保持率为82%,这意味着AF-PE-6具有优异的稳定性。增强的电池性能归因于芳族聚酰胺层的多孔结构,用于捕获溶解的含硫物质并促进电荷转移,如在200个循环后的SEM和EDS所证实的。这项工作提供了一种简便的方法来构建芳族聚酰胺纤维涂覆的隔膜,以抑制Li-S电池中的多硫化物。
    The separators with high absorbability of polysulfides are essential for improving the electrochemical performance of lithium-sulfur (Li-S) batteries. Herein, the aramid fibers coated polyethylene (AF-PE) films are designed by roller coating, the high polarity of AFs can strongly increase the binding force at AF/PE interfaces to guarantee the good stability of the hybrid film. As confirmed by the microscopic analysis, the AF-PE-6 film with the nanoporous structure exhibits the highest air permeability by the optimal coating content of AFs. The high absorbability of polysulfides for AF-PE-6 film can effectively hinder the migration of polysulfides and alleviate the shuttle effect of the Li-S battery. AF-PE-6 cell shows the specific capacity of 661 mAh g-1 at 0.1 C. After 200 charge/discharge cycles, the reversible specific capacity is 542 mAh g-1 with the capacitance retention of 82%, implying the excellent stability of AF-PE-6. The enhanced cell performance is attributed to the porous architecture of the aramid layer for trapping the dissolved sulfur-containing species and facilitating the charge transfer, as confirmed by SEM and EDS after 200 cycles. This work provides a facile way to construct the aramid fiber-coated separator for the inhibition of polysulfides in the Li-S battery.
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  • 文章类型: Journal Article
    野地地区的消防员平均花费8到16小时,在此期间他遇到了巨大的体力劳动和非常苛刻的高温室外条件。研究表明,最常见的伤害是由于热应激的发生,而不是因为缺乏防止烧伤的保护。因此,对于这个非常特殊的消防领域,有必要提供衣服,除了足够的火焰保护,提供良好的舒适性,如轻便的西装,良好的孔隙率和透气性,这样,气体汗水和身体加热产生的热量可以释放到环境中。这项研究的目的是确定多纬机织物的结构参数对两个相互矛盾的性能-透气性和热防护的影响。在设计面料时,目标是产生具有高体积孔隙比例的结构,which,不管织物的体积增加,确保织物质量将是可接受的小。织物中的体积孔具有两个作用-作为热绝缘体和作为材料透气性的抑制剂。对所得结果的分析表明,织物的厚度和质量对抗水蒸气性影响较大,虽然传热性能受厚度的影响更大,孔隙率和纤维含量。
    A firefighter in the wildland fields spends an average of 8 to 16 h during which he encounters enormous physical effort and very demanding outdoor conditions of high temperatures. Research shows that the most common injuries are due to the occurrence of heat stress, and not due to lack of protection against burns. Therefore, for this very specific field of firefighting, it is necessary to provide clothing that will, in addition to adequate flame protection, provide good comfort properties such as lightweight suits, good porosity and breathability, so that gaseous sweat and heat generated by body heating can be released into the environment. The aim of this study was to determine the influence of structural parameters of multi-weft woven fabrics on two mutually contradictory properties-breathability and thermal protection. When designing fabrics, the goal was to produce a structure with a high proportion of volume pores, which, regardless of the increased volume of the fabric, insure the fabric mass would be acceptably small. Volume pores in the fabric have two roles-as a heat insulator and as an inhibitor of the breathability of the material. The analysis of the obtained results showed that the thickness and mass of the fabric have a greater influence on the water vapor resistance, while the heat transmission property is more affected by the thickness, porosity and fiber content.
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  • 文章类型: Journal Article
    Poly-p-phenylene terephthamide (PPTA) is widely applied in bulletproof products and composite materials because of its high strength, high modulus, high temperature resistance and creep resistance. The PPTA molecule with highly symmetrical and regular structure is linear structure formed by the alternating connection of benzene ring and amide bond, and the amide bonds between the molecular chains form strong hydrogen bonds. Therefore, the dissolution and depolymerization of PPTA is very challenging. In this work, an efficient catalytic system was developed for the controllable degradation of waste PPTA, and the high-value added monomers terephthalic acid (TPA) and p-phenylenediamine (PPD) were recovered. The results show that the amide bonds of PPTA can be selectively cleaved by the strong Brönsted base catalysts in alcohols, especially in the NaOH/n-butanol system. Under the optimal degradation conditions (5 wt% NaOH in n-butanol, 180 °C, 6 h), the percentage degradation of PPTA is 100%, and the yields of TPA and PPD are 92.0% and 91.5%, respectively. In addition, it is found that the wettability of n-alcohols on PPTA monofilament and the addition of a small amount of water have important influences on the degradation of PPTA. The work elucidates the degradation mechanism of PPTA, and reveals the important factors affecting the depolymerization of PPTA.
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  • 文章类型: Journal Article
    Aramid fibers are high-strength and high-modulus technical fibers used in protective clothing, such as bulletproof vests and helmets, as well as in industrial applications, such as tires and brake pads. However, their full potential is not currently utilized due to adhesion problems to matrix materials. In this paper, we study how the introduction of mechanical adhesion between aramid fibers and matrix material the affects adhesion properties of the fiber in both thermoplastic and thermoset matrix. A microwave-induced surface modification method is used to create nanostructures to the fiber surface and a high throughput microbond method is used to determine changes in interfacial shear strength with an epoxy (EP) and a polypropylene (PP) matrix. Additionally, Fourier transform infrared spectroscopy, atomic force microscopy, and scanning electron microscopy were used to evaluate the surface morphology of the fibers and differences in failure mechanism at the fiber-matrix interface. We were able to increase interfacial shear strength (IFSS) by 82 and 358%, in EP and PP matrix, respectively, due to increased surface roughness and mechanical adhesion. Also, aging studies were conducted to confirm that no changes in the adhesion properties would occur over time.
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  • 文章类型: Journal Article
    芳纶纤维广泛应用于许多前沿领域,包括空间,航空,军事,和电子。然而,它们较差的抗紫外线性和表面惰性严重阻碍了它们的利用,尤其是在恶劣的环境中。这里,通过改进的原子层沉积(ALD)方法在芳族聚酰胺纤维上制备厚度为70-180nm的双层超薄Al2O3-TiO2涂层。在高温(>200℃)下暴露于强烈的紫外线(4260Wm-2)90分钟后,ALD涂覆的芳纶纤维的韧性仅下降约0.85%,相当于连续暴露在阳光下约17.500天。所制备的芳族聚酰胺纤维还显示出优异的耐洗性,热和化学稳定性。这项工作提出了一种绿色和无损害的方法,以实现高度抗紫外线芳纶纤维而不牺牲其出色的性能,这有望为未来功能纤维和器件的创新指导材料设计。
    Aramid fibers are widely used in many cutting-edge fields, including space, aviation, military, and electronics. However, their poor UV resistance and surface inertness seriously hinder their utilization, especially in harsh environments. Here, a dual-layer ultrathin Al2O3-TiO2 coating with a thickness of 70-180 nm is fabricated on aramid fibers by a modified atomic layer deposition (ALD) method. The tenacity of ALD-coated aramid fibers decreases only by ≈0.85% after exposure to intense UV light (4260 W m-2) under high temperature (>200 ℃) for 90 min, which equals to continuous exposure to sunlight for about 17 500 days. The as-prepared aramid fibers also show excellent laundering durability, thermal and chemical stabilities. This work presents a green and damage-free approach to achieve the highly anti-UV aramid fibers without sacrificing their outstanding performance, which is expected to guide material design for future innovations in functional fibers and devices.
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