Microstructuring

  • 文章类型: Journal Article
    纳米纤维素作为天然材料正在出现,具有涂料行业的有利性能,可以通过最先进的喷涂技术应用。虽然通常通过化学修饰引入额外的官能团,具有高通量方法的纳米纤维素涂层的表面微结构化仍未开发。这里,飞秒激光用于纹理化由纤维素纳米原纤维(CNF)或纤维素纳米晶体(CNC)制成的喷涂涂层。对于1.5至8μm的涂层厚度,确定加工极限,最大烧蚀能量随涂层厚度线性增加,最小烧蚀能量根据表观涂层密度而减少或增加。在脉冲速率和功率设置的适用处理窗口内,确定了创建一维和二维表面图案的操作范围,与CNF涂层相比,CNC需要更高的激光能量,并产生最薄的可能分辨的17μm图案,由激光光斑直径确定。低能量下的激光烧蚀对应于表面粗糙度的增加,并增强表面亲水性,而线条图案能够以高达90°的上升水接触角钉住水滴。目前的可行性研究为在需要调整表面亲水性的应用中管理纳米纤维素涂层的表面性能开辟了未来的可能性。
    Nanocelluloses are emerging as natural materials with favourable properties for coating industry and can be applied by state-of-the-art spraying technology. While additional functionalities are commonly introduced through chemical modification, the surface microstructuring of nanocellulose coatings with high throughput methods remains unexplored. Here, a femtosecond laser is used for texturing spray-coated coatings made of cellulose nanofibrils (CNF) or cellulose nanocrystals (CNC). For coating thickness of 1.5 to 8 μm, processing limits were determined with maximum ablation energy linearly increasing with coating thickness and minimum ablation energy decreasing or increasing depending on the apparent coating density. Within applicable processing window of pulse rate and power setting, the operational ranges were determined for creating one-dimensional and two-dimensional surface patterns, requiring a higher laser energy for CNC compared to CNF coatings and yielding thinnest possible resolved patterns of 17 μm as determined by the laser spot diameter. The laser ablation under low energy corresponds to an increase in surface roughness and intensifies surface hydrophilicity, while the line patterns are able to pin water droplets with rising water contact angles up to 90°. Present feasibility study opens future possibilities for managing surface properties of nanocellulose coatings in applications where tuning of surface hydrophilicity is required.
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  • 文章类型: Journal Article
    激光微结构化在过去的几十年中由于其用途广泛而得到了广泛的研究,非接触式加工和出色的精度和结构质量对广泛的材料。该方法的局限性已被确定在利用高平均激光功率,扫描仪的运动从根本上受到惯性定律的限制。在这项工作中,我们应用在固有脉冲按需模式下工作的纳秒紫外激光器,确保在0至20m/s的扫描速度下最大限度地利用最快的商用检流计扫描仪。从处理速度方面分析了高频脉冲按需操作的影响,消融效率,产生的表面质量,重复性,和方法的精确度。此外,激光脉冲持续时间在个位数的纳秒脉冲持续时间中变化,并应用于高通量微结构。我们研究了扫描速度对脉冲按需操作的影响,单程和多程激光冲击钻孔性能,敏感材料的表面结构,脉冲持续时间在1-4ns范围内的消融效率。我们确认了按需脉冲操作在低于1kHz至1.0MHz的频率范围内以5ns的定时精度进行微结构化的适用性,并将扫描仪确定为即使在充分利用时也是限制因素。随着脉冲持续时间的延长,消融效率得到了提高,但结构质量下降。
    Laser microstructuring has been studied extensively in the last decades due to its versatile, contactless processing and outstanding precision and structure quality on a wide range of materials. A limitation of the approach has been identified in the utilization of high average laser powers, with scanner movement fundamentally limited by laws of inertia. In this work, we apply a nanosecond UV laser working in an intrinsic pulse-on-demand mode, ensuring maximal utilization of the fastest commercially available galvanometric scanners at scanning speeds from 0 to 20 m/s. The effects of high-frequency pulse-on-demand operation were analyzed in terms of processing speeds, ablation efficiency, resulting surface quality, repeatability, and precision of the approach. Additionally, laser pulse duration was varied in single-digit nanosecond pulse durations and applied to high throughput microstructuring. We studied the effects of scanning speed on pulse-on-demand operation, single- and multipass laser percussion drilling performance, surface structuring of sensitive materials, and ablation efficiency for pulse durations in the range of 1-4 ns. We confirmed the pulse-on-demand operation suitability for microstructuring for a range of frequencies from below 1 kHz to 1.0 MHz with 5 ns timing precision and identified the scanners as the limiting factor even at full utilization. The ablation efficiency was improved with longer pulse durations, but structure quality degraded.
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  • 文章类型: Journal Article
    处理高能材料(EM)时,由于其对外部刺激的敏感性,可能会发生事故。机械(摩擦,冲击)和电(静电放电(ESD))刺激可以触发EM的非自愿点火。纳米热敏电阻,定义为金属和金属氧化物的高活性混合物,显示有趣的反应特性(高温/热量)。然而,它们对ESD的极端敏感性是它们发展中的一个显著缺点。灵敏度阈值低于一毫焦耳,考虑到人体容量放电是几十毫焦耳,处理这种高能混合物是极其危险的。因此,ESD脱敏对于这些材料的使用至关重要。为了实现这一目标,聚吡咯(PPy)导电聚合物用作Al/SnO2高能配方中的添加剂。这种聚合物能够很容易地传导静电电荷,这对于避免火花刺激后的点火是有用的。通过制备SnO2-PPy复合材料将PPy添加到纳米铝热剂中。在吡咯聚合过程中延迟SnO2的引入时间(t=0、1、24h)改变了复合材料的微观结构。各种SnO2-PPy复合材料强调,添加剂在复合材料中的分布是调节ESD灵敏度的关键成分。例如,该阈值对于在t=0h时(96.5mJ,具有7.5体积%的聚合物)配制的复合材料的纳米铝热剂高于在t=24h时基于复合材料的组合物(16.9mJ,具有8.2体积%的聚合物)。同时,反应性能降低。反应性(例如燃烧速度)的损失由添加剂的绝热性质来解释。总的来说,这项研究的目的是帮助理解纳米热敏材料的ESD脱敏,以使它们对操作员更安全并适应所需的应用。
    Incidents can occur when handling energetic materials (EMs) due to their sensitivity to external stimuli. Mechanical (friction, impact) and electrical (electrostatic discharge (ESD)) stimuli can trigger involuntary ignition of EMs. Nanothermites, defined as highly reactive mixtures of a metal and a metal oxide, show interesting reactive properties (high temperature/amount of heat). However, their extreme sensitivity to ESD is a significant drawback in their development. With a sensitivity threshold of lower than a millijoule and considering the human body capacity discharge is a few tens of millijoules, the handling of such energetic mixtures is extremely hazardous. ESD desensitization is therefore of crucial importance for the use of these materials. To achieve this goal, polypyrrole (PPy) conductive polymer was used as an additive within an Al/SnO2 energetic formulation. This polymer is able to easily conduct the electrostatic charges, which is useful to avoid an ignition after a spark stimulus. PPy was added to the nanothermite through the elaboration of SnO2-PPy composites. Delaying the SnO2 introduction time during pyrrole\'s polymerization (t = 0, 1, 24 h) changed the microstructures of the composites. The various SnO2-PPy composites highlighted that the additive\'s distribution within the composite is a key component for the modulation of ESD sensitivity. For example, this threshold is higher for a nanothermite formulated with the composite elaborated at t = 0 h (96.5 mJ with 7.5 vol % of polymer) than a composition based on the composite at t = 24 h (16.9 mJ with 8.2 vol % of polymer). Meanwhile, the reactive properties are decreased. The loss of reactivity (e.g. combustion speed) was explained by the thermal insulating property of the additive. Overall, the aim of this study is to help in the understanding of ESD desensitization of nanothermites in order to make them safer for operators and adapted to the required applications.
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  • 文章类型: Journal Article
    零热膨胀(ZTE)复合材料通常是通过将正热膨胀(PTE)和负热膨胀(NTE)材料作为补偿器而设计的,并且具有许多不同的应用。包括高精度仪器和生物医学设备。La(Fe1-x,六)13基化合物显示出几个显著的特性,如巨磁热效应和室温下非常大的NTE。两者都通过强磁体积耦合连接,这导致在一阶相变期间同时发生急剧的磁性和体积变化;这些变化的突然性质使它们不适合用作热膨胀补偿器。为了使这些材料更实用,控制发生这种转变的温度和收缩幅度的机制需要控制。在这项工作中,球磨用于减少LaFe11.9Mn0.27Si1.29Hx合金中的颗粒和微晶尺寸并增加应变。这种尺寸和应变调整有效地扩大了发生这种转变的温度。材料的NTE工作温度窗口扩大,其峰值被抑制了高达85%。这项工作表明,诱导应变是控制这些材料相变的关键机制。这允许对室温中兴通讯应用的热膨胀进行优化。
    Zero thermal expansion (ZTE) composites are typically designed by combining positive thermal expansion (PTE) with negative thermal expansion (NTE) materials acting as compensators and have many diverse applications, including in high-precision instrumentation and biomedical devices. La(Fe1-x,Six)13-based compounds display several remarkable properties, such as giant magnetocaloric effect and very large NTE at room temperature. Both are linked via strong magnetovolume coupling, which leads to sharp magnetic and volume changes occurring simultaneously across first-order phase transitions; the abrupt nature of these changes makes them unsuitable as thermal expansion compensators. To make these materials more useful practically, the mechanisms controlling the temperature over which this transition occurs and the magnitude of contraction need to be controlled. In this work, ball-milling was used to decrease particles and crystallite sizes and increase the strain in LaFe11.9Mn0.27Si1.29Hx alloys. Such size and strain tuning effectively broadened the temperature over which this transition occurs. The material\'s NTE operational temperature window was expanded, and its peak was suppressed by up to 85%. This work demonstrates that induced strain is the key mechanism controlling these materials\' phase transitions. This allows the optimization of their thermal expansion toward room-temperature ZTE applications.
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  • 文章类型: Journal Article
    Photoembossing is a powerful photolithographic technique to prepare surface relief structures relying on polymerization-induced diffusion in a solventless development step. Conveniently, surface patterns are formed by two or more interfering laser beams without the need for a lithographic mask. The use of nanosecond pulsed light-based interference lithography strengthens the pattern resolution through the absence of vibrational line pattern distortions. Typically, a conventional photoembossing protocol consists of an exposure step at room temperature that is followed by a thermal development step at high temperature. In this work, we explore the possibility to perform the pulsed holographic exposure directly at the development temperature. The surface relief structures generated using this modified photoembossing protocol are compared with those generated using the conventional one. Importantly, the enhancement of surface relief height has been observed by exposing the samples directly at the development temperature, reaching approximately double relief heights when compared to samples obtained using the conventional protocol. Advantageously, the light dose needed to reach the optimum height and the amount of photoinitiator can be substantially reduced in this modified protocol, demonstrating it to be a more efficient process for surface relief generation in photopolymers. Kidney epithelial cell alignment studies on substrates with relief-height optimized structures generated using the two described protocols demonstrate improved cell alignment in samples generated with exposure directly at the development temperature, highlighting the relevance of the height enhancement reached by this method. Although cell alignment is well-known to be enhanced by increasing the relief height of the polymeric grating, our work demonstrates nano-second laser interference photoembossing as a powerful tool to easily prepare polymeric gratings with tunable topography in the range of interest for fundamental cell alignment studies.
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  • 文章类型: Journal Article
    In numerous fields such as aerospace, the environment, and energy supply, ice generation and accretion represent a severe issue. For this reason, numerous methods have been developed for ice formation to be delayed and/or to inhibit ice adhesion to the substrates. Among them, laser micro/nanostructuring of surfaces aiming to obtain superhydrophobic behavior has been taken as a starting point for engineering substrates with anti-icing properties. In this review article, the key concept of surface wettability and its relationship with anti-icing is discussed. Furthermore, a comprehensive overview of the laser strategies to obtain superhydrophobic surfaces with anti-icing behavior is provided, from direct laser writing (DLW) to laser-induced periodic surface structuring (LIPSS), and direct laser interference patterning (DLIP). Micro-/nano-texturing of several materials is reviewed, from aluminum alloys to polymeric substrates.
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  • 文章类型: Journal Article
    动物的表面,植物和非生物结构不仅对生物体的生存很重要,但它们也激发了无数的仿生和工业应用。此外,动植物的表面呈现出前所未有的多样性,动物经常在植物表面移动。复制这些表面提供了许多优点,例如保留可能随着时间的推移而降解的表面,控制表面的非结构方面,比如顺应性和化学,并且能够产生大面积的小表面。在本文中,我们比较了多种植物的三种复制技术,技术表面和岩石。然后,我们使用两个模型参数(交叉协方差函数比和相对地形差异)来开发一种独特的方法来定量评估复制质量。最后,我们概述了可以采用高精度表面复制的未来方向,包括生态和进化研究,生物力学实验,工业应用和改善生物启发表面的触觉特性。与表面复制和成像技术相关的最新进展已经形成了将表面信息纳入生物科学并改善工业和仿生应用的基础。这篇文章是主题问题的一部分\'生物启发材料和表面的绿色科学和技术\'。
    The surfaces of animals, plants and abiotic structures are not only important for organismal survival, but they have also inspired countless biomimetic and industrial applications. Additionally, the surfaces of animals and plants exhibit an unprecedented level of diversity, and animals often move on the surface of plants. Replicating these surfaces offers a number of advantages, such as preserving a surface that is likely to degrade over time, controlling for non-structural aspects of surfaces, such as compliance and chemistry, and being able to produce large areas of a small surface. In this paper, we compare three replication techniques among a number of species of plants, a technical surface and a rock. We then use two model parameters (cross-covariance function ratio and relative topography difference) to develop a unique method for quantitatively evaluating the quality of the replication. Finally, we outline future directions that can employ highly accurate surface replications, including ecological and evolutionary studies, biomechanical experiments, industrial applications and improving haptic properties of bioinspired surfaces. The recent advances associated with surface replication and imaging technology have formed a foundation on which to incorporate surface information into biological sciences and to improve industrial and biomimetic applications. This article is part of the theme issue \'Bioinspired materials and surfaces for green science and technology\'.
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  • 文章类型: Journal Article
    通过连续的高碘酸盐氧化和冻融/碳二亚胺交联程序处理细菌纤维素(BC)-明胶(GEL)膜,首先促进各自醛和羟基之间的席夫碱反应,以及后来的凝胶稳定和微结构。在凝胶部分内形成高度微孔结构,底部和顶部之间存在显著差异,被阐明,并产生了27.6±3µm-108±5µm范围内的孔,超过约10µm的阈值,足以进行细胞运输。在过饱和模拟体液溶液中相对较短(6小时)的排气过程中,膜容纳了生物相关矿物质的组合,即,片状磷酸八钙(OCP)和(无定形)磷灰石,在他们的表面上,在4周的时间内形成具有强烈肿胀(650-1650%)和高达90%的体重减轻的膜。膜的6天洗脱液没有引起对人成纤维细胞的任何细胞毒性作用,MRC-5细胞。相同类型的细胞保持其形态与膜直接接触,附着到凝胶多孔部位,而不连接到GEL薄涂层BC侧,很可能是由于合并,显性β折叠构象和碳二亚胺交联的消融效应。再加上不列颠哥伦比亚省的扩散被捕,这些膜对潜在的引导组织再生(GTR)应用表现出有益的特性。
    Bacterial cellulose (BC)⁻gelatin (GEL) membranes were processed by successive periodate oxidation and a freeze-thawing/carbodiimide crosslinking procedure, first facilitating a Schiff-base reaction among respective aldehyde and hydroxyl groups, and later GEL stabilization and microstructuring. The formation of highly microporous structures within the GEL portion, with significant differences between bottom and top, was elucidated, and pores in the 27.6 ± 3 µm⁻108 ± 5 µm range were generated, exceeding the threshold value of ~10 µm sufficient for cell trafficking. During a relatively short (6 h) exhaustion procedure in supersaturated simulated body fluid solution, the membranes accommodated the combination of biologically relevant minerals, i.e., flake-like octacalcium phosphate (OCP) and (amorphous) apatite, onto their surface, forming a membrane with intensive swelling (650⁻1650%) and up to 90% weight loss in a 4-week period. The membranes´ 6-day eluates did not evoke any cytotoxic effects toward human fibroblast, MRC-5 cells. The same type of cells retained their morphology in direct contact with the membrane, attaching to the GEL porous site, while not attaching to the GEL thin-coated BC side, most probably due to combined, ablation effect of dominant β-sheet conformation and carbodiimide crosslinking. Together with arrested proliferation through the BC side, the membranes demonstrated beneficial properties for potential guided tissue regeneration (GTR) applications.
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  • 文章类型: Journal Article
    The metal-organic framework (MOF) HKUST-1 was employed as an interaction matrix for fundamental loading studies of anthraquinone dyes. Chosen dyes were alizarin (A), alizarin S (AS), disperse blue 1 (B1), disperse blue 3 (B3), disperse blue 56 (B56) and purpurin (P). All materials were characterized by XRD, FTIR, TGA and SEM. Hence the interaction of dyes with the framework was characterized by theoretical-experimental differential analysis. One-pot loading strategy resulted in more efficient scavenging of dyes, and reached 100 % for B56 using 50 mg L-1 . SEM revealed important microstructural changes, the smaller crystals ranged 0.8-3 μm in size and almost all composite sizes were from this to higher values, reaching 70 μm, with varying shapes. Two composites were larger in size range (about 2500-1000 μm), and were shaped as rods, octahedrons and coffin lids. Indeed, the microstructure could be modulated depending on preparation conditions and type of loaded dye. For the higher loading series, N2 adsorption and XPS experiments were carried on to further evidence dye-MOF interactions. Ab initio prediction of structural properties for A@HKUST-1 and P@HKUST-1 were obtained by means of solid-state CRYSTAL14 code at the PBE0 level of theory. Computed findings evidenced two O→Cu coordinative bonds, one from O-ketone and the other from O-phenolate moiety as main interactions towards CuNET centers.
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  • 文章类型: Journal Article
    已证明,在溶液剪切过程中,可以通过调整刀片上微柱的形状和尺寸来控制小分子有机半导体的晶体尺寸。增加矩形柱的尺寸和间距会增加晶体尺寸,导致更高的薄膜迁移率。这种现象归因于微观结构改变弯月线曲率的程度和密度,从而控制成核过程。烯丙基杂化聚碳硅烷(AHPCS)的使用,一种无机聚合物,也被证明是用于溶液剪切的微结构刀片,对有机溶剂具有很高的抵抗力,可以很容易地通过成型微结构,灵活耐用。最后,结果表明,溶液剪切可以在曲面上使用弯曲刀片进行。这些演示使溶液剪切更接近工业应用,并将其适用性扩展到各种印刷柔性电子产品。
    It is demonstrated that the crystal size of small-molecule organic semiconductors can be controlled during solution shearing by tuning the shape and dimensions of the micropillars on the blade. Increasing the size and spacing of the rectangular pillars increases the crystal size, resulting in higher thin-film mobility. This phenomenon is attributed as the microstructure changing the degree and density of the meniscus line curvature, thereby controlling the nucleation process. The use of allylhybridpolycarbosilane (AHPCS), an inorganic polymer, is also demonstrated as the microstructured blade for solution shearing, which has high resistance to organic solvents, can easily be microstructured via molding, and is flexible and durable. Finally, it is shown that solution shearing can be performed on a curved surface using a curved blade. These demonstrations bring solution shearing closer to industrial applications and expand its applicability to various printed flexible electronics.
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