Ultrasonic frequency pulse assisted TIG welding (UFP-TIG) experiments were conducted to join Inconel 690 alloy (IN690) by adding Inconel 718 alloy (IN718) as the filler. The effect of the filler on the microstructure, mechanical properties, and ductility dip cracking (DDC) susceptibility of IN690 joints were investigated. The results show that a variety of precipitates, including MC-type carbide and Laves phases, are formed in the weld zone (WZ), which are uniformly dispersed in the interdendritic region and grain boundaries (GBs). The increase in the thickness of the IN718 filler facilitates the precipitation and growth of Laves phases and MC carbides. However, the formation of Laves phases in the WZ exhibits a lower bonding force with the matrix and deteriorates the tensile strength of IN690 joints. Due to the moderate content of Laves phases in the WZ, the IN690 joint with 1.0 mm filler reaches the maximum tensile strength (627 MPa), which is about 96.5% of that of the base metal (BM). The joint with 1.0 mm filler also achieves the highest elongation (35.4%). In addition, the strain-to-fracture tests indicate that the total length of cracks in the joint with the IN718 filler decreases by 66.49% under a 3.8% strain. As a result, the addition of the IN718 filler significantly improves the mechanical properties and DDC resistance of IN690 joints.

The Inconel 690 alloy is widely used in the manufacturing of nuclear equipment, such as pipe welding for steam generators (SG) and pressure vessels, due to its excellent high-temperature strength, corrosion resistance, and thermal stability. However, coarse grains have been observed in the welded joint of Inconel 690. Considering its crucial role as a structural material under high pressure, temperature, and corrosive conditions, improvements should be made to the microstructure of the welded joint. The ultrasonic-assisted gas tungsten arc welding (UA-GTAW) was used in Inconel 690 welding. The influence of ultrasonic vibration on the microstructure and mechanical properties of welded joints was studied. The results show that the ultrasonic refined the microstructure further to improve the mechanical properties. The UA-GTAW sample performed superiorities over regular GTAW joint in multi perspective including refined solidification grains, less element segregation, higher tensile strength and hardness. The Yield strength, ultimate tensile strength, and elongation increased from 320 MPa, 591 MPa, and 25.1 % to 387 MPa, 672 MPa, and 31.6 %, respectively.