Gas turbine

燃气轮机
  • 文章类型: Journal Article
    本文旨在监测从燃气轮机的低压涡轮(LPT)结束的排气温度(EGT),为期6个月。为了实现这一点,有策略地放置了16个热电偶,以在排气系统的不同点收集数据。这种全面的方法可以详细分析废气温度,这是燃气轮机热段健康的关键因素。这项研究的结果提供了有价值的见解,可用于优化燃气轮机的定期检查并改善其决策。已使用两种统计方法-标准偏差和偏度-对可能导致热组件损坏的热波动进行了调查。通过分析标准差,可以确定温度值与每个单元的平均值和相对正常条件的变化程度。偏度有助于识别温度数据是否偏向高值或低值,表明存在潜在的异常。这些统计方法的应用旨在了解温度波动对热组件的影响,并制定维护策略以减轻其影响。为了验证统计结果的准确性,根据维护手册对燃气轮机进行彻底的管道镜检查。这些检查以三个不同的间隔进行,以确保对燃气轮机状况性能和状况进行全面评估。该检查的结果作为确定燃气轮机的最佳维护和修理计划的关键因素。
    This paper aimed to monitor the exhaust gas temperature (EGT) from the end of the low-pressure turbine (LPT) of a gas turbine for period of 6 months. To achieve this, 16 thermocouples were strategically placed to gather data at different points in the exhaust system. This comprehensive approach allowed for a detailed analysis of the exhaust gas temperature, which is a critical factor in the health of hot section of gas turbines. The results of this study provide valuable insights that can be used to optimize the periodic inspections of gas turbines and improve their decisions. The investigation of thermal fluctuations that can cause damage to hot components has been carried out using two statistical methods - Standard deviation and Skewness. By analyzing the standard deviation, the degree to which the temperature values vary from the mean and relative normal condition of each unit can be determined. Skewness helps to identify whether the temperature data is skewed towards the high or low values, indicating the presence of potential anomalies. The application of these statistical methods is aimed at understanding the impact of temperature fluctuations on hot components and developing maintenance strategies to mitigate their effects. In order to verify the accuracy of the statistical results, a thorough borescope inspection of the gas turbine is carried out in accordance with the maintenance manual. These inspections were conducted at three distinct intervals to ensure a comprehensive evaluation of the gas turbine condition performance and condition. The results of this inspection serve as a critical component in determining the optimal maintenance and repair plan for the gas turbine.
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  • 文章类型: Journal Article
    燃气涡轮振动数据在时变条件下可能表现出相当大的差异,这对神经网络异常检测提出了挑战。我们首先提出了在时变运行条件下的燃气轮机振动频谱过程的框架,辅助神经网络捕获弱信息的能力。该框架涉及缩放频谱,以调整与转速相关的所有频率分量,并以自适应方式归一化频率幅度。Degressivebeta变分自编码器用于学习光谱特征和异常检测,同时提出了多类别异常指数以适应各种运行条件。最后,使用在时变操作条件下发生的叶片外来物体损坏(FOD)故障的数据集来验证框架和异常检测。结果表明,该方法能有效减小时变条件下的光谱差异,并在操作过程中检测FOD故障,使用传统方法进行识别是具有挑战性的。
    Gas turbine vibration data may exhibit considerable differences under time-varying conditions, which poses challenges for neural network anomaly detection. We first propose a framework for a gas turbine vibration frequency spectra process under time-varying operation conditions, assisting neural networks\' ability to capture weak information. The framework involves scaling spectra for aligning all frequency components related to rotational speed and normalizing frequency amplitude in a self-adaptive way. Degressive beta variational autoencoder is employed for learning spectra characteristics and anomaly detection, while a multi-category anomaly index is proposed to accommodate various operating conditions. Finally, a dataset of blade Foreign Object Damage (FOD) fault occurring under time-varying operating conditions was used to validate the framework and anomaly detection. The results demonstrate that the proposed method can effectively reduce the spectra differences under time-varying conditions, and also detect FOD fault during operation, which are challenging to identify using conventional methods.
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  • 文章类型: Journal Article
    热电(TE)余热回收在过去的几十年中引起了极大的关注,由于其直接热电转换能力和可靠的运行。然而,特定于应用程序的方法,系统级TE设计尚未经过彻底调查。这项工作为TE余热回收系统提供了详细的设计优化策略和分析。为此,我们建议使用配备在燃气轮机发电厂排气装置上的TE系统进行排气余热回收,并将其用作案例研究。已经开发了一种数值工具来求解耦合的电荷和热流方程,该方程具有与温度相关的材料特性和与热侧废气和散热器侧环境空气的界面处的对流热传递。我们的计算表明,在最佳设计中,填充因子为50%,支腿厚度为6mm,由最先进的Bi2Te3合金制成,对于连接在2m长的TE系统,所提出的系统可以达到10.5kW的功率输出,0.5×0.5m2-面积的排气管道,系统效率为5%,每功率的材料成本为0.23$/W。我们广泛的火用分析表明,在此热量回收过程中,仅利用了废气中火用含量的1%,TE系统的火用效率可以达到8%,改进潜力为85%。
    Thermoelectric (TE) waste heat recovery has attracted significant attention over the past decades, owing to its direct heat-to-electricity conversion capability and reliable operation. However, methods for application-specific, system-level TE design have not been thoroughly investigated. This work provides detailed design optimization strategies and exergy analysis for TE waste heat recovery systems. To this end, we propose the use of TE system equipped on the exhaust of a gas turbine power plant for exhaust waste heat recovery and use it as a case study. A numerical tool has been developed to solve the coupled charge and heat current equations with temperature-dependent material properties and convective heat transfer at the interfaces with the exhaust gases at the hot side and with the ambient air at the heat sink side. Our calculations show that at the optimum design with 50% fill factor and 6 mm leg thickness made of state-of-the-art Bi2Te3 alloys, the proposed system can reach power output of 10.5 kW for the TE system attached on a 2 m-long, 0.5 × 0.5 m2-area exhaust duct with system efficiency of 5% and material cost per power of 0.23 $/W. Our extensive exergy analysis reveals that only 1% of the exergy content of the exhaust gas is exploited in this heat recovery process and the exergy efficiency of the TE system can reach 8% with improvement potential of 85%.
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  • 文章类型: Journal Article
    考虑到人类对电力和淡水的持续需求,基于这两种产品的热电联产系统引起了研究人员的关注。本研究调查了以燃气轮机(GT)为原动机的电力和淡水热电联产系统。GT废气的浪费能量被热回收蒸汽发生器(HRSG)吸收,并供应蒸汽涡轮(ST)所需的过热蒸汽。为了生产淡水,采用多效脱盐(MED)系统。通过从ST提取蒸汽来提供所需的动力蒸汽。为了减少热电联产系统对环境的污染,提出了GT燃烧室(CC)的蒸汽喷射方法。该系统通过基于遗传算法(GA)的多目标优化工具进行优化。设计变量包括压缩机压力比(CPR),燃气轮机入口温度(TIT),CC中的蒸汽喷射质量流量,HRSG工作压力,HRSG蒸发器夹点温差(PPTD),MED喷射器的蒸汽压力,喷射器动力蒸汽流量,MED效果的数量,返回效果。目标是最小化总成本率(TCR),其中包括系统的初始投资和维护成本,消耗燃料的成本,以及处理CO和NO污染物的成本,以及最大化的效率。最后,据观察,CC中的蒸汽注入导致上述污染物指数的降低,并提出了一种合适的解决方案,以减少拟议的热电联产系统的污染。
    Considering the persistent human need for electricity and fresh water, cogeneration systems based on the production of these two products have attracted the attention of researchers. This study investigates a cogeneration system of electricity and fresh water based on gas turbine (GT) as the prime mover. The wasted energy of the GT exhaust gases is absorbed by a heat recovery steam generator (HRSG) and supplies the superheat steam required by the steam turbine (ST). In order to produce fresh water, a multi-effect desalination (MED) system is applied. The motive steam required is provided by extracting steam from the ST. In order to reduce the environmental pollution of this cogeneration system, the steam injection method is proposed in the GT\'s combustion chamber (CC). This system is optimized by a multi-objective optimization tool based on the Genetic Algorithm (GA). The design variables include pressure ratio of compressor (CPR), inlet temperature of gas turbine (TIT), steam injection mass flow rate in the CC, HRSG operating pressure, HRSG evaporator pinch point temperature difference (PPTD), steam pressure of the MED ejector, ejector motive steam flow rate, number of MED effects, and return effect. The goals are to minimize the total cost rate (TCR), which includes the cost of initial investment and maintenance of the system, the cost of consumed fuel, and the cost of disposing of CO and NO pollutants, as well as maximizing the exergy efficiency. In the end, it is observed that the steam injection in the CC leads to the reduction of the mentioned pollutant index, and it is proposed as a suitable solution to reduce the pollution of the proposed cogeneration system.
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  • 文章类型: Journal Article
    在这篇文章中,为了实现可持续的环境,讨论了带有压缩过程中间冷却的GT的优化。为了限制中间冷却过程中的火用破坏,同时减少环境中的散热,ORC系统用于热回收和更多的发电。决策变量包括CPR,第一阶段CPR,TIT,中冷器效率,HRVG压力,和过热度。在参数研究期间,决策变量对包括火用效率在内的运行因素的影响,TCR,研究了环境污染物的归一化排放率。最后,通过执行双目标优化,并将火用效率和TCR视为OF,确定了最佳性能条件。最后,据观察,在最佳条件下,火用效率为33%,TCR为0.9$/s。
    In this article, in order to achieve a sustainable environment, the optimization of a GT equipped with intercooling of the compression process is discussed. To limit the exergy destruction in intercooling cooling process and also to reduce the heat dissipation in the environment, an ORC system is applied for heat recovery and more power generation. Decision variables include CPR, first stage CPR, TIT, intercooler effectiveness, HRVG pressure, and superheating degree. During a parametric study, the effect of decision variables on operating factors including exergy efficiency, TCR, and the normalized emission rate of environmental pollutants are investigated. Finally, by performing bi-objective optimization and considering exergy efficiency and TCR as OFs, optimal performance conditions are determined. Finally, it is observed that in optimum conditions, exergy efficiency is 33% and TCR is 0.9 $/s.
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  • 文章类型: Journal Article
    实现高效率和低排放环境污染物的发电系统是可持续环境的要求之一。在这项研究中,介绍了一种基于燃气轮机(GT)和回热器配置的混合发电系统。超临界二氧化碳(sCO2)循环用于从GT废气中回收废热。为了减少环境污染物的排放,氢气和甲烷的组合用作GT燃料。为了研究在燃料组合物中使用氢的效果,氢的分数在0到50%之间变化,其对性能的影响,环境,并对经济因素进行了调查。此外,GT和sCO2循环的压缩机压力比(CPR)和涡轮入口温度(TIT)等设计参数对火用效率的影响,总成本率(TCR),并对归一化污染物排放指数进行了研究。然后,通过执行双目标优化过程,以实现最大的火用效率和最小的TCR,提取最优操作点。在最佳操作点,火用效率为44%,TCR为6美元/秒。
    Achieving power generation systems with high efficiency and low emission of environmental pollutants is one of the requirements of a sustainable environment. In this study, a hybrid power generation system based on gas turbine (GT) with regenerator configuration is introduced. A supercritical carbon dioxide (sCO2) cycle is used to recover the waste heat from GT exhaust gases. In order to reduce the emission of environmental pollutants, the combination of hydrogen and methane is used as GT fuel. In order to investigate the effect of using hydrogen in the fuel composition, the fraction of hydrogen is changed between 0 and 50% and its effect on performance, environmental, and economic factors is investigated. Also, the effect of design parameters such as compressor pressure ratio (CPR) and turbine inlet temperature (TIT) of GT and sCO2 cycles on exergy efficiency, total cost rate (TCR), and normalized pollutants emission index are investigated. Then, by performing a bi-objective optimization process with the aim of achieving maximum exergy efficiency and minimum TCR, the optimal operating point is extracted. At the optimal operating point, exergy efficiency is 44% and TCR is 6 dollars/second.
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  • 文章类型: Journal Article
    组合冷却,加热和供电(CCHP)是提高能量转换系统效率的方法之一。在这项研究中,CCHP系统由气体涡轮(GT)作为顶部循环组成,与双效吸收式制冷机(DEACH)相关的有机朗肯循环(ORC)被确定为底部循环,以从GT废气中回收废热。对所考虑的冷电联产系统进行了调查,以维持电力,一个城镇的供暖和制冷需求。进行了参数研究,并研究了决策变量对绩效指标的影响,包括火用效率,总成本率(TCR),冷却能力,并检查ORC发电。ORC系统的决策变量包括HRVG压力,冷凝器压力和DEACH,包括蒸发器压力,condseser压力,浓缩溶液的浓度,浓度的弱溶液,和溶液质量流量。最后,使用遗传算法(GA)进行了多目标优化,并选择了最佳设计点。在最佳点观察到火用效率,TCR,可持续性指数为17.56%,74.49美元/小时,和1.21,分别。
    Combined cooling, heating and power (CCHP) is one of methods for enhancing the efficiency of the energy conversion systems. In this study a CCHP system consisting of a gas turbin (GT) as the topping cycle, and an organic Rankine cycle (ORC) associated with double-effect absorbtion chiller (DEACH) is decisioned as the bottoming cycle to recover the waste heat from GT exhaust gas. The considered CCHP system is investigated to maintain electricity, heating and cooling demand of a town. A parametric study is investigated and the effect decision variables on the performance indicators including exergy efficiency, total cost rate (TCR), cooling capacity, and ORC power generation is examined. Decision variables of the ORC system consist of HRVG pressure, and condenser pressure and the DEACH including evaporator pressure, condseser pressure, concentration of the concentrated solution, concentration of the weak solution, and solution mass flow rate. Finally a multi-objective optimization performed using Genetic Algorithm (GA) and the optimal design point is selected. It is observed at the optimum point the exergy efficiency, TCR, and sustainability index are 17.56%, 74.49 $/h, and 1.21, respectively.
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  • 文章类型: Journal Article
    离子传输膜(ITM)是一种通过分离膜中的空气来生产O2的新兴技术。为了减少空气分离单元中的能量损失并提高发电单元的整体效率,在此模型中,ITM与气化单元一起添加。陶瓷材料通常用于制造通过在指定温度下传导氧离子而产生氧的离子传输膜。通过将ITM技术与发电设备集成可以获得潜在的优势,因为从ITM生产99%的纯氧。与低温空气分离相比,使用ITM空气分离器更有益,因为ITM技术有助于提高IGCC的整体效率,并且比与低温集成的发电系统减少了设备辅助设备。本文提出了一种新颖有效的ITM集成方法,燃气轮机,HRSG系统,气体净化系统和气化装置生产可持续能源。设计此集成发电单元时考虑了环境影响。所提出的模型实现了47.58%的高总电力效率和296730kW的高净功率,与可用的基于低温ASU的联合循环发电厂相比,这表明了其潜力。
    Ion Transport Membrane (ITM) is an emerging technology for producing O2 by separating air in its membrane. To decrease energy loss in air separation unit and to increase the overall efficiency of a power generation unit ITM is added with the gasification unit in this model. Ceramic materials are generally used to make the ion transport membrane that produces oxygen by conducting oxygen ions at a specified temperature. Potential advantages can be gained by integrating ITM technology with power generation units as 99% pure oxygen is produced from ITM. Using ITM air separator is more beneficial compared to cryogenic air separation as ITM technology helps to improve IGCC overall efficiency and also reduces plant auxiliaries than that of power generation systems integrated with cryogenic. This paper proposed a novel and effective integration of ITM, gas turbine, HRSG system, gas clean up system and gasification unit to produce sustainable energy. Environmental impacts are considered to design this integrated power generation unit. The proposed model achieved a high gross electric efficiency of 47.58% and high net power of 296730 kW which revealed its potentiality compared to available cryogenic ASU-based combine cycle power plants.
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  • 文章类型: Journal Article
    将人工智能识别技术应用于燃气轮机(GT),其非线性动力学行为难以通过微分方程和物理定律来描述,已经开始变得重要了十多年。NARX(具有外生输入的非线性自回归网络)是用于识别GT的模型之一,因为它提供了良好的结果。然而,现有的研究需要展示一种系统的方法来生成能够以令人满意的精度识别GT的鲁棒NARX模型。在这个意义上,提出了一种系统的方法来设计识别GT的NARX模型,其中包括从识别GT变量到获得优化的NARX模型的九个精确步骤。要验证该方法,它被应用于215MW西门子TG的案例研究,型号SGT6-5000F,使用一组2305个实时序列数据记录,获得NARX模型,MSE为1.945×10-5,RMSE为0.4411%,MAPE为0.0643。
    The application of identification techniques using artificial intelligence to the gas turbine (GT), whose nonlinear dynamic behavior is difficult to describe through differential equations and the laws of physics, has begun to gain importance for a little more than a decade. NARX (Nonlinear autoregressive network with exogenous inputs) is one of the models used to identify GT because it provides good results. However, existing studies need to show a systematic method to generate robust NARX models that can identify a GT with satisfactory accuracy. In this sense, a systematic method is proposed to design NARX models for identifying a GT, which consists of nine precise steps that go from identifying GT variables to obtaining the optimized NARX model. To validate the method, it was applied to a case study of a 215 MW SIEMENS TG, model SGT6-5000F, using a set of 2305 real-time series data records, obtaining a NARX model with an MSE of 1.945 × 10-5, RMSE of 0.4411% and a MAPE of 0.0643.
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  • 文章类型: Journal Article
    由于对来自可再生能源的发电的不断增长的需求,来自电网中的燃气轮机的电力需求正变得更加动态。因此,当稳态数据有限时,并且如果某些部件故障在瞬态条件下比在稳态条件下更可观察到,则包括故障诊断过程中的瞬态数据是重要的。这项研究分析了三轴工业燃气涡轮发动机在清洁和退化条件下的瞬态行为,同时考虑了二次空气系统和可变入口导向叶片的影响。模拟了不同的气路故障,以证明将瞬态测量偏差与稳态测量偏差进行了放大的比较。结果表明,某些关键测量偏差在瞬态模式下比在稳态下高得多。这证实了在早期故障检测和更准确的诊断解决方案中考虑瞬态测量的重要性。
    The power demand from gas turbines in electrical grids is becoming more dynamic due to the rising demand for power generation from renewable energy sources. Therefore, including the transient data in the fault diagnostic process is important when the steady-state data are limited and if some component faults are more observable in the transient condition than in the steady-state condition. This study analyses the transient behaviour of a three-shaft industrial gas turbine engine in clean and degraded conditions with consideration of the secondary air system and variable inlet guide vane effects. Different gas path faults are simulated to demonstrate how magnified the transient measurement deviations are compared with the steady-state measurement deviations. The results show that some of the key measurement deviations are considerably higher in the transient mode than in the steady state. This confirms the importance of considering transient measurements for early fault detection and more accurate diagnostic solutions.
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