FMEA

FMEA
  • 文章类型: Journal Article
    背景:患者安全在提供优质医疗保健方面至关重要,并构成了医疗保健系统的全球关注。对分化良好的甲状腺癌患者进行放射性碘治疗并非没有风险。本研究的目的是确定,评估和减轻与此程序相关的风险。
    方法:进行了单中心描述性研究,通过使用FMEA方法建立风险图来进行风险管理。
    结果:基于过程图,分析了处理过程三个阶段的6个子过程和23种故障模式。根据风险优先数(RPN),风险最高的子流程是行政管理(RPN82),其次是治疗本身和治疗后成像(均为RPN70)。整个过程RPN为300(156预处理,74处理和70后处理)获得。与患者直接相关的失败构成高风险。实施核查制度,尽早执行任务和提供高质量的医疗信息是最相关的预防措施。
    结论:FMEA方法在放射性碘治疗风险管理中的应用是提高该过程质量和安全性的宝贵工具。风险图已经能够识别不同阶段的故障,评估其原因和影响,对已识别的风险进行优先排序,并实施可监控的预防和纠正措施,确保所采取的行动的有效性。
    BACKGROUND: Patient safety is paramount in providing quality healthcare and constitutes a global concern for healthcare systems. Radioiodine treatment to patients with well-differentiated thyroid cancer is not without risks. The aim of this study is to identify, evaluate and mitigate the risks associated with this procedure.
    METHODS: A single-centre descriptive study was conducted in which risk management was carried out by establishing a risk map using FMEA methodology.
    RESULTS: Based on the process map 6 sub-processes and 23 failure modes in the three phases of the treatment process were analysed. According to risk priority number (RPN), the sub-process with the highest risk was administrative management (RPN 82), followed by treatment per se and post-treatment imaging (both with RPN 70). An overall process RPN of 300 (156 pre-treatment, 74 treatment and 70 post-treatment) was obtained. Failures directly related to the patient pose a high risk. The implementation of verification systems, performing tasks earlier and providing quality medical information are the most relevant preventive measures to be implemented.
    CONCLUSIONS: The application of the FMEA methodology in the risk management for radioiodine treatment is a valuable tool for improving the quality and safety of this process. The risk map has been able to identify failures at different stages, assess their causes and effects, prioritise the risks identified and implement preventive and corrective measures that can be monitored, ensuring the effectiveness of the actions taken.
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  • 文章类型: Journal Article
    在故障模式和影响分析(FMEA)中,故障模式(FM)的风险优先数(RPN)的组成部分通常是通过共识选择的。我们描述了一种用于估计RPN的发生(O)和可检测性(D)分量的经验方法。对于给定的FM,该方法要求其相关联的质量控制措施被执行两次,如同在初始物理检查中检查FM时以及在每周物理检查期间再次检查的情况。如果记录了这些检查捕获的FM实例,可以计算O和D。合并剩余的RPN组件,严重性,正在讨论。该方法可以在预期的FMEA之前或之后用作质量管理设计的一部分,以验证共识值。
    In failure modes and effects analysis (FMEA), the components of the risk priority number (RPN) for a failure mode (FM) are often chosen by consensus. We describe an empirical method for estimating the occurrence (O) and detectability (D) components of a RPN. The method requires for a given FM that its associated quality control measure be performed twice as is the case when a FM is checked for in an initial physics check and again during a weekly physics check. If instances of the FM caught by these checks are recorded, O and D can be computed. Incorporation of the remaining RPN component, Severity, is discussed. This method can be used as part of quality management design ahead of an anticipated FMEA or afterwards to validate consensus values.
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  • 文章类型: Journal Article
    由于商业航空系统的重要性,还,这个行业中存在着无数的事故和不幸事件,近年来,需要一种结构化的方法来处理这些问题。因此,这项研究提出了一个全面和顺序的模型,用于分析基于历史数据和报告的商业航空事故。该模型首先采用失效模式和效应分析(FMEA)技术对存在的风险进行判断和评分;然后,使用两种多属性决策(MADM)方法和两种新颖创新的技术对风险进行优先级排序,包括基于直觉模糊风险优先数的排序和基于Vague集的排序。这些技术基于直觉模糊环境来处理不确定性和FMEA特征。模糊认知图用于评估风险因素之间存在的相互作用,此外,实施各种方案来分析每种风险的作用,一组风险,以及系统在不同条件下的行为。最后,该模型进行了一个真实的案例研究,以阐明其适用性和两个新颖的风险优先级划分技术。尽管该模型可用于具有足够数据的其他类似复杂运输系统,它主要用于说明最关键的风险,并分析系统概念之间的现有关系。
    Due to the importance of the commercial aviation system and, also, the existence of countless accidents and unfortunate occurrences in this industry, there has been a need for a structured approach to deal with them in recent years. Therefore, this study presents a comprehensive and sequential model for analyzing commercial aviation accidents based on historical data and reports. The model first uses the failure mode and effects analysis (FMEA) technique to determine and score existing risks; then, the risks are prioritized using two multi-attribute decision making (MADM) methods and two novel and innovative techniques, including ranking based on intuitionistic fuzzy risk priority number and ranking based on the vague sets. These techniques are based in an intuitionistic fuzzy environment to handle uncertainties and the FMEA features. A fuzzy cognitive map is utilized to evaluate existing interactions among the risk factors, and additionally, various scenarios are implemented to analyze the role of each risk, group of risks, and behavior of the system in different conditions. Finally, the model is performed for a real case study to clarify its applicability and the two novel risk prioritization techniques. Although this model can be used for other similar complex transportation systems with adequate data, it is mainly employed to illustrate the most critical risks and for analyzing existing relationships among the concepts of the system.
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  • 文章类型: Journal Article
    在这篇文章中,作者重点介绍了使用动态主元分析(DPCA)和基于贝叶斯网络(BNs)的故障方法和影响分析(FMEA)的基于风险的故障检测(FD)的混合方法。FD问题在工业应用中引起了极大的兴趣,然而,将过程风险纳入检测程序的方法仍然很少。是的,然而,评估每个可能的过程故障的关键风险,以区分非安全关键和安全关键的异常,从而最大限度地减少报警率。所提出的方法利用通过对监督过程的FMEA分析和动态主成分分析的结果建立的BN来估计不同过程状态的修改后的风险优先级数(RPN)。RPN与FD程序并行使用。合并两者的结果,以区分过程异常并突出关键问题。使用工业基准问题以及新兴的液体有机氢载体(LOHC)技术中使用的反应器模型来展示该方法。
    In this article, the authors focus on the introduction of a hybrid method for risk-based fault detection (FD) using dynamic principal component analysis (DPCA) and failure method and effect analysis (FMEA) based Bayesian networks (BNs). The FD problem has garnered great interest in industrial application, yet methods for integrating process risk into the detection procedure are still scarce. It is, however, critical to assess the risk each possible process fault holds to differentiate between non-safety-critical and safety-critical abnormalities and thus minimize alarm rates. The proposed method utilizes a BN established through FMEA analysis of the supervised process and the results of dynamical principal component analysis to estimate a modified risk priority number (RPN) of different process states. The RPN is used parallel to the FD procedure, incorporating the results of both to differentiate between process abnormalities and highlight critical issues. The method is showcased using an industrial benchmark problem as well as the model of a reactor utilized in the emerging liquid organic hydrogen carrier (LOHC) technology.
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  • 文章类型: Journal Article
    基于锥形束计算机断层扫描(CBCT)的在线适应越来越多地引入许多诊所。在实施新的治疗技术后,前瞻性风险分析是必需的,并提高了工作流程的安全性。在引入在线适应性治疗计划后,我们使用故障模式和影响分析(FMEA)进行了风险分析(Wegener等人。,Z医学物理。2022年)。前瞻性风险分析,缺乏对治疗方式或治疗机的深入临床经验,依赖于对不同故障模式发生的想象和估计。因此,我们系统地记录了在线适应第一年的所有违规行为,即质量保证检测到可能导致负面后果的不良状态的所有情况。此外,评估了自动轮廓的质量。根据这些定量数据,风险分析由跨专业团队更新.此外,前瞻性分析中包括了在适应性会议期间仅假设的放射治疗师工作流程,与跨专业团队参与执行每种适应性治疗相反。第一年共记录了126项违规行为。在此期间,许多以前预期的故障模式(几乎)发生,表明最初的前瞻性风险分析捕获了相关的故障模式。然而,有些情况是没有预料到的,强调前瞻性风险分析的局限性。这突出表明需要定期更新风险分析。提出了最关键的故障模式以及可能的缓解策略。进一步指出,几乎一半的报告的不规则性应用于该治疗机上的非适应性治疗,主要是由于在机构的工作流程中实施了手动计划导入步骤。
    Cone-beam computed tomography (CBCT)-based online adaptation is increasingly being introduced into many clinics. Upon implementation of a new treatment technique, a prospective risk analysis is required and enhances workflow safety. We conducted a risk analysis using Failure Mode and Effects Analysis (FMEA) upon the introduction of an online adaptive treatment programme (Wegener et al., Z Med Phys. 2022). A prospective risk analysis, lacking in-depth clinical experience with a treatment modality or treatment machine, relies on imagination and estimates of the occurrence of different failure modes. Therefore, we systematically documented all irregularities during the first year of online adaptation, namely all cases in which quality assurance detected undesired states potentially leading to negative consequences. Additionally, the quality of automatic contouring was evaluated. Based on those quantitative data, the risk analysis was updated by an interprofessional team. Furthermore, a hypothetical radiation therapist-only workflow during adaptive sessions was included in the prospective analysis, as opposed to the involvement of an interprofessional team performing each adaptive treatment. A total of 126 irregularities were recorded during the first year. During that time period, many of the previously anticipated failure modes (almost) occurred, indicating that the initial prospective risk analysis captured relevant failure modes. However, some scenarios were not anticipated, emphasizing the limits of a prospective risk analysis. This underscores the need for regular updates to the risk analysis. The most critical failure modes are presented together with possible mitigation strategies. It was further noted that almost half of the reported irregularities applied to the non-adaptive treatments on this treatment machine, primarily due to a manual plan import step implemented in the institution\'s workflow.
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  • 文章类型: Journal Article
    产品安全专业人员必须评估与可预见的产品使用和滥用相关的消费者风险。在这项研究中,我们研究了生成人工智能(AI)的效用,特别是大型语言模型(LLM),如ChatGPT,跨越产品风险评估过程中涉及的多项任务。对于一组六种消费品,开发了与故障模式识别相关的提示,失效模式和影响分析(FMEA)表的构建和填充,风险缓解识别,以及对产品设计师的指导,用户,和监管者。将这些提示输入ChatGPT并记录输出。对产品安全专业人员进行了一项调查,以确定产出的质量。我们发现,ChatGPT通常在不同的思维任务中表现更好,例如头脑风暴潜在的故障模式和风险缓解。然而,一些结果存在错误和不一致,提供的指导被认为过于笼统,偶尔古怪,并且不能反映主题专家所拥有的知识深度。当针对其他LLM的样本进行测试时,在优势和劣势方面表现出相似的模式。尽管面临这些挑战,LLM的作用可能仍然存在于产品风险评估中,以协助构思,而专家可能会将重点转移到对人工智能生成内容的批判性审查上。
    Product safety professionals must assess the risks to consumers associated with the foreseeable uses and misuses of products. In this study, we investigate the utility of generative artificial intelligence (AI), specifically large language models (LLMs) such as ChatGPT, across a number of tasks involved in the product risk assessment process. For a set of six consumer products, prompts were developed related to failure mode identification, the construction and population of a failure mode and effects analysis (FMEA) table, risk mitigation identification, and guidance to product designers, users, and regulators. These prompts were input into ChatGPT and the outputs were recorded. A survey was administered to product safety professionals to ascertain the quality of the outputs. We found that ChatGPT generally performed better at divergent thinking tasks such as brainstorming potential failure modes and risk mitigations. However, there were errors and inconsistencies in some of the results, and the guidance provided was perceived as overly generic, occasionally outlandish, and not reflective of the depth of knowledge held by a subject matter expert. When tested against a sample of other LLMs, similar patterns in strengths and weaknesses were demonstrated. Despite these challenges, a role for LLMs may still exist in product risk assessment to assist in ideation, while experts may shift their focus to critical review of AI-generated content.
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  • 文章类型: Journal Article
    上肢康复装置对于恢复和改善偏瘫患者的运动功能至关重要。然而,开发满足用户需求的产品设计具有挑战性。当前的设计工具和方法受到诸如单个模型,集成模型之间的协同性差,以及在分析用户需求并将其转化为产品属性时的主观偏见。为了解决这些问题,本研究提出了一种新的基于行为分析的结构设计决策模型(B),失效模式影响分析(FMEA),和TeoriyaResheniyaIzobreatatelskikhZadatch(TRIZ理论)。该模型已开发并应用于设计偏瘫上肢康复外骨骼。在本文中,在徐州市多家康复医院进行了实证调查,并使用用户旅程图识别行为过程中的潜在故障点。然后,根据FMEA计算的模糊风险优先数(FRPN)对故障模型进行排序,并使用TRIZ理论确定解决矛盾和生成产品创新设计解决方案的原则。通过整合B,FMEA,和TRIZ理论,它消除了产品设计中的主观偏见,改进了设计决策过程,为辅助康复器具及类似产品的设计提供了新的方法和思路。所提出的方法的框架可以在其他情况下使用,以开发满足用户需求的有效和精确的产品设计。
    Upper-limb rehabilitation devices are essential in restoring and improving the motor function of hemiplegic patients. However, developing a product design that meets the needs of users is challenging. Current design tools and methods suffer from limitations such as a single model, poor synergy between integrated models, and subjective bias in analysing user needs and translating them into product attributes. To address these issues, this study proposes a new structural design decision-making model based on Behaviour Analysis (B), Failure Mode Effect Analysis (FMEA), and Teoriya Resheniya Izobreatatelskikh Zadatch (TRIZ theory). The model was developed and applied to design an upper-limb rehabilitation exoskeleton for hemiplegia. In this paper, an empirical investigation was conducted in several rehabilitation hospitals in Xuzhou City and used user journey mapping to identify potential failure points in the behaviour process. Then, the fault models were ranked according to the Fuzzy Risk Priority Number (FRPN) calculated by FMEA and used TRIZ theory to determine principles for resolving contradictions and generating creative design solutions for the product. By integrating B, FMEA, and TRIZ theory, it eliminated subjective bias in product design, improved the design decision-making process, and provided new methods and ideas for designing assistive rehabilitation devices and similar products. The framework of the proposed approach can be used in other contexts to develop effective and precise product designs that meet the needs of users.
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  • 文章类型: Journal Article
    目的:本研究通过将失效模式和效应分析(FMEA)方法与时间驱动的基于活动的成本计算(TDABC)相结合,为评估磁共振引导放射治疗(MRgRT)工作流程提供了一个新颖而全面的框架。我们评估工作流程的安全性,质量,和经济影响,提供对MRgRT实施的整体理解。目的是为医疗保健从业人员和管理人员提供有价值的见解,促进有关0.35TMRIdianMR-Linac系统临床工作流程的知情决策。
    方法:对于FMEA,一个多学科团队遵循TG-100方法学,以评估MRgRT工作流程的潜在失效模式.在缓解主要故障模式和工作流优化之后,建立了TDABC分析的处理过程。TDABC应用于MRgRT和计算机断层扫描引导的RT(CTgRT),用于典型的五部分立体定向体RT(SBRT)治疗,评估两个治疗工作流程之间的总工作流程和相关成本。
    结果:共识别出279种失效模式,有31人被归类为高风险,55为中等风险,其余为低风险。确定每个放射肿瘤护理团队成员的前20%风险优先数(RPN)。评估MRgRT和CTgRT总费用。实施技术进步,如实时多叶准直器(MLC)跟踪与体积调制电弧治疗(VMAT),自动分割,增加直线加速器的剂量率,为MRgRT节省了大量成本。
    结论:在这项研究中,我们将FMEA与TDABC相结合,以全面评估MRgRT与常规CTgRT治疗5个部分SBRT的工作流程和相关成本.FMEA分析确定了关键故障模式,提供见解,以提高患者的安全。TDABC分析显示,虽然MRgRT提供了独特的优势,这可能涉及更高的成本。我们的发现强调了探索具有成本效益的策略和关键技术进步的重要性,以确保MRgRT在临床实践中的广泛采用和财务可持续性。
    OBJECTIVE: This study presents a novel and comprehensive framework for evaluating magnetic resonance guided radiotherapy (MRgRT) workflow by integrating the Failure Modes and Effects Analysis (FMEA) approach with Time-Driven Activity-Based Costing (TDABC). We assess the workflow for safety, quality, and economic implications, providing a holistic understanding of the MRgRT implementation. The aim is to offer valuable insights to healthcare practitioners and administrators, facilitating informed decision-making regarding the 0.35T MRIdian MR-Linac system\'s clinical workflow.
    METHODS: For FMEA, a multidisciplinary team followed the TG-100 methodology to assess the MRgRT workflow\'s potential failure modes. Following the mitigation of primary failure modes and workflow optimization, a treatment process was established for TDABC analysis. The TDABC was applied to both MRgRT and computed tomography guided RT (CTgRT) for typical five-fraction stereotactic body RT (SBRT) treatments, assessing total workflow and costs associated between the two treatment workflows.
    RESULTS: A total of 279 failure modes were identified, with 31 categorized as high-risk, 55 as medium-risk, and the rest as low-risk. The top 20% risk priority numbers (RPN) were determined for each radiation oncology care team member. Total MRgRT and CTgRT costs were assessed. Implementing technological advancements, such as real-time multi leaf collimator (MLC) tracking with volumetric modulated arc therapy (VMAT), auto-segmentation, and increasing the Linac dose rate, led to significant cost savings for MRgRT.
    CONCLUSIONS: In this study, we integrated FMEA with TDABC to comprehensively evaluate the workflow and the associated costs of MRgRT compared to conventional CTgRT for five-fraction SBRT treatments. FMEA analysis identified critical failure modes, offering insights to enhance patient safety. TDABC analysis revealed that while MRgRT provides unique advantages, it may involve higher costs. Our findings underscore the importance of exploring cost-effective strategies and key technological advancements to ensure the widespread adoption and financial sustainability of MRgRT in clinical practice.
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  • 文章类型: Journal Article
    地面沉降是影响全球社区的普遍问题。了解地面沉降的原因和因素对于确定和优先考虑有效的缓解措施至关重要。优先考虑地面沉降原因的主要原因之一是对基础设施和环境的潜在影响。本文的主要目的是强调优先考虑地面沉降原因的重要性。通过根据地面沉降的影响和紧迫性了解和优先考虑导致地面沉降的因素,目的是制定有针对性的缓解战略,告知政策决定,并防止这些问题进一步恶化。这项研究包括三个阶段,该领域的专家提供他们的意见,并提出一个强大的混合框架。该框架将故障模式和影响分析(FMEA)和逐步权重评估比率分析(SWARA)与Hesitantq-rung正像模糊集(Hq-ROFS)集成在一起。然后将所提出的技术的性能与其他两种决策技术进行比较,以评估和排名地面沉降原因。根据结果,抽取地下水,过度使用地下水灌溉,有机土壤的氧化和排水被确定为沉降的主要驱动因素。
    Land subsidence is a widespread problem impacting communities worldwide. Understanding the causes and factors of land subsidence is crucial for identifying and prioritizing effective mitigation measures. One of the main reasons for prioritizing land subsidence causes is the potential impact on infrastructure and the environment. The main objective of this paper is to emphasize the importance of prioritizing the causes of land subsidence. By understanding and prioritizing the factors contributing to land subsidence based on their impact and urgency, the aim is to develop targeted strategies for mitigation, inform policy decisions, and prevent further exacerbation of this problems. The study comprises three phases, where experts in the field provide their opinions and propose a robust hybrid framework. This framework integrates the Failure Mode and Effect Analysis (FMEA) and Step-wise Weight Assessment Ratio Analysis (SWARA) with Hesitant q-rung orthopair fuzzy set (Hq-ROFS). The performance of the proposed technique was then compared with two other decision-making techniques for evaluating and ranking land subsidence causes. According to the results, extraction of groundwater, excessive irrigation using groundwater, and oxidation and drainage of organic soils were identified as primary drivers of subsidence.
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  • 文章类型: Journal Article
    使用故障模式和效应分析(FMEA)来识别妇科高剂量率(HDR)近距离放射治疗途径的故障模式,并对严重程度进行评分,发生,和可检测性。
    组织了一个研究小组观察妇科HDR近距离治疗途径,并绘制详细的过程图,以识别所有潜在的故障模式(FM)。整个团队根据三个参数对FM进行评分,包括事件(O),可检测性(D),和严重性(S),然后乘以三个分数得到风险优先数(RPN)。根据RPN和/或严重程度评分对所有FM进行排名,选择RPN评分最高(>100)和严重程度评分(>8)的FM进行深入分析。应用故障树分析(FTA)来寻找高风险FM的原始原因及其传播路径,并确定过程中需要更改和优化的步骤。分析了现有每种预防方法检测和停止FMs的效率,并提出了改进质量管理(QM)和确保患者安全的建议。
    整个妇科HDR近距离治疗途径由5个子过程和30个具体步骤组成,其中确定了57个FM。发现了12个高风险FM,包括7个RPN>100的FM和5个严重性评分>8的FM。对于这些FM,2个处于插入阶段,1在成像阶段,4在治疗计划阶段,和5在治疗交付的最后阶段。这些FMs中最严重的是在治疗递送期间(RPN=245.7)的危险器官(OAR)的变化。最常见的FM是患者转移期间的涂药器移位。
    故障模式和影响分析是一种基于风险的前瞻性工具,可以在故障发生之前识别高风险步骤,提供预防措施以阻止其发生,完善质量管理体系。
    UNASSIGNED: To use failure modes and effects analysis (FMEA) to identify failure modes for gynecological high-dose-rate (HDR) brachytherapy pathway and score with severity, occurrence, and detectability.
    UNASSIGNED: A research team was organized to observe gynecological HDR brachytherapy pathway, and draw detailed process map to identify all potential failure modes (FMs). The whole team scored FMs based on three parameters, including occurrence (O), detectability (D), and severity (S), and then multiplied three scores to obtain risk priority number (RPN). All FMs were ranked according to RPNs and/or severity scores, and FMs with the highest RPN scores (> 100) and severity scores (> 8) were selected for in-depth analysis. Fault tree analysis (FTA) was applied to find progenitor causes of high-risk FMs and their propagation path, and determine which steps in the process need to be changed and optimized. Efficiency of each existing preventive methods to detect and stop FMs was analyzed, and proposals to improve quality management (QM) and ensure patient safety were suggested.
    UNASSIGNED: The whole gynecological HDR brachytherapy pathway consisted of 5 sub-processes and 30 specific steps, in which 57 FMs were identified. Twelve high-risk FMs were found, including 7 FMs with RPNs > 100 and 5 FMs with severity scores > 8. For these FMs, 2 were in the insertion stage, 1 in the imaging stage, 4 in the treatment planning stage, and 5 in the final stage of treatment delivery. The most serious of these FMs was the change in organ at risk (OAR) during treatment delivery (RPN = 245.7). The FM that occurred most frequently was the applicator shift during patient transfer.
    UNASSIGNED: Failure modes and effects analysis is a prospective risk-based tool that can identity high-risk steps before failures occur, provide preventive measures to stop their occurrence, and improve quality management system.
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