Dimensional accuracy

  • 文章类型: Journal Article
    即使在数字工作流程中,在牙科假体的制造过程中,需要模型进行拟合。本研究考察了不同参数对三维打印模型尺寸精度的影响。从主模型(SOLL)生成立体光刻数据记录。使用数字光处理(DLP)和立体光刻(SLA)打印系统,在几次打印运行中生产了126个型号-SolFlex350(S)(DLP,n=24),CaraPrint4.0(C)(DLP,n=48)和Form2(F)(SLA,n=54)-并将其准确性与石膏和研磨的聚氨酯模型进行了比较。除了在构建平台上的定位,在打印机前面的模型的平行和交叉排列之间进行了区分,实心和空心模型,和打印有和没有支撑结构。对于准确性评估,在模型(A-E)上定义了五个测量部分,并使用校准的数字卡尺和数字扫描结合GOMInspectProfessional软件2021进行测量。所有距离的测量方法之间的平均偏差为79µm。S系列模型与数字SOLL模型的平均偏差为207.1µm,C系列为25.1µm,F系列为141.8µm。虽然定位没有影响,有临床相关的差异,主要是关于打印机的选择,但也单独对齐,模型结构和支撑结构。
    Even in digital workflows, models are required for fitting during the fabrication of dental prostheses. This study examined the influence of different parameters on the dimensional accuracy of three-dimensionally printed models. A stereolithographic data record was generated from a master model (SOLL). With digital light processing (DLP) and stereolithography (SLA) printing systems, 126 models were produced in several printing runs-SolFlex350 (S) (DLP, n = 24), CaraPrint 4.0 (C) (DLP, n = 48) and Form2 (F) (SLA, n = 54)-and their accuracy was compared with plaster and milled polyurethane models. In addition to the positioning on the build platform, a distinction was made between parallel and across arrangement of the models to the printer\'s front, solid and hollow models, and printing with and without support structures. For accuracy assessment, five measurement sections were defined on the model (A-E) and measured using a calibrated digital calliper and digital scans in combination with the GOM Inspect Professional software 2021. The mean deviation between the measurement methods for all distances was 79 µm. The mean deviation of the models from the digital SOLL model were 207.1 µm for the S series, 25.1 µm for the C series and 141.8 µm for the F series. While positioning did not have an influence, there were clinically relevant differences mainly regarding the choice of printer, but also individually in alignment, model structure and support structures.
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  • 文章类型: Journal Article
    熔融沉积建模(FDM),一种广泛使用的增材制造(AM)技术,在汽车制造商中得到了极大的青睐。聚丙烯(PP)化合物由于其优异的机械性能和可成形性而广泛用于汽车部件的生产。然而,针对纯PP零件尺寸精度差的问题,通过优化工艺参数的组合,可以提高产品的质量。在本文中,研究了由纯PP材料制成的3D打印组件的尺寸精度。关键影响因素,如填充百分比、填充模式,层厚度,并考虑了挤出温度。为了获得更深入的理解,进行了流体模拟,并建立数学模型,将加工参数与尺寸精度相关联。此外,设计了Taguchi的实验,并对实验数据进行了严格的信噪比和方差分析。在实验范围内,较低的挤出温度,填充百分比和层厚度产生最佳的尺寸精度。考虑X的影响因素,Y和Z方向,使用螺旋挤出3D打印机进行PP打印的最佳加工参数确定如下:挤出温度为210°C,填充百分比为40%,一层厚度为0.3毫米,和同心圆填充图案。该研究为后续提高打印件的尺寸精度提供了参考价值。
    Fused Deposition Modeling (FDM), a widely-utilized additive manufacturing (AM) technology, has found significant favor among automotive manufacturers. Polypropylene (PP) compound is extensively employed in the production of automotive parts due to its superior mechanical properties and formability. However, aiming at the problem of poor dimensional accuracy of pure PP parts, the quality of products can be enhanced by optimizing the combination of processing parameters. In this paper, the dimensional accuracy of 3D-printed components made from pure PP material is investigated. Key influencing factors such as infill percentage, infill pattern, layer thickness, and extrusion temperature are considered. To gain a deeper understanding, fluid simulation is conducted, and mathematical models are established to correlate processing parameters with dimensional accuracy. Furthermore, the Taguchi\'s experiments are designed and the experimental data are subjected to rigorous Signal-to-Noise ratio and ANOVA analyses. Within the experimental range, the lower extrusion temperature, infill percentage and layer thickness yield the best dimensional accuracy. Considering the influence factors of X, Y and Z directions, the optimal processing parameters for PP prints using screw extrusion 3D printers are determined as follows: an extrusion temperature of 210 °C, an infill percentage of 40 %, a layer thickness of 0.3 mm, and a concentric circle infill pattern. This study provides reference value for the subsequent improvement of the dimensional accuracy of the printed parts.
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  • 文章类型: Journal Article
    本研究通过控制两个参数:加热温度和保温时间,研究了热处理如何影响3D打印黑色碳纤维HTPLA的机械性能。3D打印黑色碳纤维HTPLA组件的机械性能对于评估其结构完整性和性能至关重要。还使用游标卡尺探索了3D打印零件的收缩和尺寸精度。使用扫描电子显微镜检查了热处理和未热处理的HTPLA黑色碳纤维3D打印零件的微观结构。准备好样品,已打印,热处理,机械测试,观察并记录了它们的微观结构。结果表明,热处理提高了材料的强度,硬度,和结晶度,导致更好的机械性能。然而,统计分析表明,没有明确的证据表明这两个因素,最佳加热温度和保温时间,影响热处理印刷零件的机械性能。尽管如此,进一步的研究表明,这些因素可能是重要的优化热处理工艺。
    This present study investigated how heat treatment affects the mechanical properties of 3D-printed black carbon fiber HTPLA by manipulating two parameters: heating temperature and holding time. The mechanical properties of 3D-printed black carbon fiber HTPLA components are crucial for assessing their structural integrity and performance. The shrinkage and dimensional accuracy of the 3D-printed parts were also explored using a vernier caliper. The microstructure of both heat-treated and non-heat-treated HTPLA black carbon fiber 3D-printed parts was examined using scanning electron microscopy. Samples were prepared, printed, heat-treated, and mechanically tested, and their microstructure was observed and recorded. The results showed that heat treatment improved the material\'s strength, hardness, and crystallinity, leading to better mechanical properties. However, statistical analysis indicates no clear evidence that the two factors, optimum heating temperature and holding time, affect the mechanical properties of heat-treated printed parts. Nonetheless, further study suggests that these factors might be important in optimizing the heat treatment process.
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  • 文章类型: Journal Article
    这项研究的目的是与从常规印模获得的石膏模型相比,验证不同类型的口内扫描仪和3D打印机对打印模型准确性的影响。
    牙科研究模型被用作参考模型并且与聚乙烯基硅氧烷一起模制以产生由参考扫描仪扫描的石膏模型。两种类型的口内扫描仪和数字文件由两种类型的3D打印机打印。为了衡量各组之间的准确性(真实性和精确度),利用3D分析程序(GeomagicVerify;3DSystems)通过最佳拟合对齐方法叠加数据集。通过将参考模型的STL文件数据与从其他扫描仪获得的STL文件数据叠加来评估完整拱的真实性。通过在每组内叠加扫描数据来评估完整牙弓的精度。通过3D分析程序基于均方根(RMS)自动计算定量值。
    观察到扫描仪和3D打印机的所有测试组合显示出与参考的差异,这是非显著的。然而,Trios4口内扫描仪和Formlabs3D打印机是显示出最佳真实性和精度值的组合。
    得出的结论是,由于模型的真实性,印刷和石膏模型的准确性受到了损害。打印机的类型影响了打印模型的准确性,而扫描仪的类型没有。必须对获得印刷模型的方法进行标准化,以提供高质量模型的生产。然而,技术之间会有差异。
    UNASSIGNED: The aim of this study was to verify the influence of different types of intraoral scanners and 3D printers on the accuracy of printed models in comparison to plaster models obtained from conventional impressions.
    UNASSIGNED: A dental study model was used as the reference model and was molded with polyvinyl siloxane to produce the plaster models which were scanned by a reference scanner. Two types of intraoral scanners and digital files were printed by two types of 3D printers. To measure the accuracy (trueness and precision) amongst the groups, the datasets were superimposed via a best-fit alignment method utilizing a 3D analysis program (Geomagic Verify; 3D Systems). The trueness of the complete arch was evaluated by superimposing the STL file data of the reference model with STL file data obtained from other scanners. The precision of the complete arch was evaluated by superimposing the scan data within each group. The quantitative values were automatically calculated by the 3D analysis program based on the root mean square (RMS).
    UNASSIGNED: It was observed that all the tested combinations of the scanner and 3D printer showed variation from reference which was nonsignificant. However, Trios 4 intraoral scanner and Formlabs 3D printer was the combination that showed the best trueness and precision values.
    UNASSIGNED: It was concluded that the accuracy of printed and plaster models was impaired due to the trueness of the models. The type of printer influenced the accuracy of the printed models, while the type of scanner did not. The standardization of the method of obtaining printed models must be carried out to provide the production of quality models. However, there will be differences between the technologies.
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  • 文章类型: Journal Article
    目的:在法医学中,浸渍对于检查骨表面通常是必不可少的,用于识别切割标记等目的,进行几何测量,并确定受害者的年龄。虽然热水浸渍有效去除软组织,已知会导致骨表面收缩。这就提出了一个问题,即这种影响是永久性的,还是可以通过复水部分逆转,考虑到软组织的存在。
    方法:对20对人体前臂解剖标本的半径进行计算机断层扫描(CT)扫描。随后,提取了半径,浸渍在60°C的水中,在空气环境中进行CT扫描,再水合,重新植入前臂,并再次进行CT扫描。
    结果:浸渍导致外骨表面平均收缩0.12mm。补液后,骨干的这种收缩几乎可以完全恢复,并考虑到骨骼周围的软组织。相比之下,骨phy表现出永久性收缩,可能是由于小骨头碎片的丢失。对内骨表面的分析表明影响较小,但是有显著的标准偏差,特别是对于骨的骨,可能与内骨表面不太明确的性质有关。
    结论:热水浸渍骨的骨phy表面会,平均而言,大约0.15mm的放气,并且不能保持原始表面。另一方面,骨干表面受影响较小,在补液后可以几乎完全恢复,并考虑到骨骼周围的软组织。
    OBJECTIVE: In forensic medicine, maceration is often essential for examining bone surfaces, serving purposes such as identifying cut marks, making geometric measurements, and determining the victim\'s age. While hot water maceration removes soft tissue effectively, it is known to cause bone surface shrinkage. This raises the question of whether this effect is permanent or if it can be partially reversed through rehydration, considering the presence of soft tissue.
    METHODS: Computed tomography (CT) scans were conducted on the radii of 20 paired human anatomic forearm specimens. Subsequently, the radii were extracted, macerated in 60 °C water, CT-scanned in an air environment, rehydrated, re-implanted into the forearms, and CT-scanned again.
    RESULTS: Maceration resulted in a mean shrinkage of 0.12 mm on the outer bone surface. This shrinkage was nearly fully recoverable for the diaphysis after rehydration and accounting for soft tissue surrounding the bone. In contrast, the epiphysis showed permanent shrinkage, likely due to the loss of small bone fragments. Analysis of the inner bone surface indicated a smaller effect, but with significant standard deviations, especially for the epiphysis, possibly related to the less well-defined nature of the inner bone surface.
    CONCLUSIONS: The epiphyseal surface of hot water-macerated bone will, on average, be approximately 0.15 mm deflated and cannot retain the original surface. On the other hand, the diaphyseal surface is less affected and can be nearly completely restored after rehydration and accounting for soft tissue surrounding the bone.
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  • 文章类型: Journal Article
    电火花线切割加工是一种重要的非传统加工方法,广泛应用于各行各业。本研究工作涉及过程变量对从电火花线切割加工获得的加工试样质量的影响。制造模具结构的工艺参数包括送丝速度,导线张力和发电机功率,在目前的研究中,这些变量对目标因素的影响,即尺寸精度,对产品表面的硬度和粗糙度进行了研究,同时。为了获得最佳的实验,采用离散求解区域的多目标优化。已使用基于标准去除效果的方法(MEREC)和加权骨料和乘积评估(WASPAS)技术,目的是对目标函数进行加权并发现最佳的实际实验。在下文中,回归分析已用于研究变量对响应因素的影响。观察到从两种分析方法获得的结果之间具有良好的相关性。基于MEREC-WASPAS混合技术,粗糙度的重量,加工零件的硬度和尺寸精度计算约为89%,9%和2%,分别。在选定的最佳实验中,送丝速度,考虑了导线张力和发电机功率变量,反过来,2cm/s,2.5kg,和10%。
    Wire electrical discharge machining (WEDM) is one of the most important non-traditional machining methods that is widely used in various industries. The present research work is concerned with the influences of process variables on quality of machined specimen obtained from WEDM process. The process parameters to manufacture mold structure included wire feed speed, wire tension and generator power, and in the current research, the effects of these variables on the aim factors, namely dimensional accuracy, hardness and roughness of product surface have been investigated, simultaneously. In order to obtain the optimal experiment, the multi-objective optimization with discrete solution area has been employed. Method based on the removal effects of criteria (MEREC) and weighted aggregates sum product assessment (WASPAS) techniques have been used with the aim of weighting the objective functions and discovering the best practical experiment. In the following, the regression analysis has been employed to study the effects of variables on response factors. A good correlation between the results gained from two analysis methods was observed. Based on MEREC-WASPAS hybrid technique, the weights of roughness, hardness and dimensional accuracy of machined part were calculated to about 89%, 9% and 2%, respectively. In the selected optimal experiment, the amount of wire feed speed, wire tension and generator power variables were considered to, in turn, 2 cm/s, 2.5 kg, and 10%.
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  • 文章类型: Journal Article
    背景:这项体外研究的目的是评估尺寸准确性,真实,和精度乙烯基硅氧烷醚(VSXE)和聚乙烯硅氧烷(PVS)印模材料使用不同的印模技术。
    方法:具有植入物和金属棒的三维(3D)打印下颌模型作为参考模型。印象是在定制托盘中拍摄的,导致四组:PVS封闭托盘,VSXE封闭托盘,PVS-开式托盘,和VSXE开式托盘。使用3D分析软件扫描和分析参考模型和印象,以评估每组内的真实性和准确性。
    结果:两组之间的真实性存在显着差异,PVS封闭托盘显示出比VSXE封闭托盘和PVS开放托盘更高的偏差。VSXE开式托盘的偏差最小,具有统计学意义。在精度方面,PVS封闭托盘显示出最高的偏差,而其他组之间没有发现显着差异。
    结论:采用开放式托盘技术的VSXE印模材料始终显示出最高水平的准确性和精密度。相反,采用封闭托盘技术的PVS印模材料产生的效果较差。
    结论:通过新的印模技术更好地理解新的印模材料的真实性和精确性将提高其临床有效性。
    BACKGROUND: The purpose of this in vitro study was to evaluate the dimensional accuracy, trueness, and precision of vinyl siloxane ether (VSXE) and polyvinylsiloxane (PVS) impression materials using different impression techniques.
    METHODS: A three-dimensional (3D) printed mandibular model with implants and metal rods served as the reference model. Impressions were taken in custom trays, resulting in four groups: PVS-closed-tray, VSXE-closed-tray, PVS-open-tray, and VSXE-open-tray. The reference model and impressions were scanned and analyzed using 3D analysis software to assess the trueness and precision within each group.
    RESULTS: There was significant difference in trueness between the groups, with PVS closed tray showing a higher deviation than VSXE-closed-tray and PVS-open-tray. VSXE-open-tray had the lowest deviation, which was statistically significant. In terms of precision, PVS-closed-tray showed the highest deviation, while no significant differences were found among the other groups.
    CONCLUSIONS: VSXE impression material with an open tray technique consistently demonstrated the highest levels of accuracy and precision. Conversely, PVS impression material with a closed tray technique yielded less favorable results.
    CONCLUSIONS: Better understanding of trueness and precision of new impression materials with new impression techniques will increase their clinical effectiveness.
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  • 文章类型: Journal Article
    尽管熔融沉积建模(FDM)有许多优点,固有的逐层沉积行为导致相当大的表面粗糙度和尺寸可变性,限制其对关键应用程序的可用性。进行这项研究是为了选择FDM和蒸汽平滑(化学精加工)工艺的最佳参数,以最大程度地提高表面光洁度,硬度,和尺寸精度。已经证明了一种自适应布谷鸟搜索算法,用于对蒸汽平滑的FDM打印功能原型的表面和尺寸特征进行预测建模。使用丙酮的热蒸气(使用专用实验装置)对髋关节假体(基准)进行化学精加工。根据选定的实验技术设计,通过改变六个参数进行18组实验(重复三次)。之后,通过使用回归分析制定五个目标函数来选择最佳参数,实现了自适应布谷鸟搜索算法。使用自适应布谷鸟搜索算法开发了输出和输入参数之间的良好函数关系,该算法已成功找到了与不同响应相关的优化问题的解决方案。验证实验表明,预测和实际表面光洁度测量之间存在很强的相关性,随着硬度和尺寸精度。
    Despite numerous advantages of fused deposition modeling (FDM), the inherent layer-by-layer deposition behavior leads to considerable surface roughness and dimensional variability, limiting its usability for critical applications. This study has been conducted to select optimum parameters of FDM and vapour smoothing (chemical finishing) process to maximize surface finish, hardness, and dimensional accuracy. A self-adaptive cuckoo search algorithm for predictive modelling of surface and dimensional features of vapour-smoothened FDM-printed functional prototypes has been demonstrated. The chemical finishing has been performed on hip prosthesis (benchmark) using hot vapours of acetone (using dedicated experimental set-up). Based upon the selected design of experiment technique, 18 sets of experiments (with three repetitions) were performed by varying six parameters. Afterwards, a self-adaptive cuckoo search algorithm was implemented by formulating five objective functions using regression analysis to select optimum parameters. An excellent functional relationship between output and input parameters has been developed using a self-adaptive cuckoo search algorithm which has successfully found the solution to optimization issues related to different responses. The confirmatory experiments indicated a strong correlation between predicted and actual surface finish measurements, along with hardness and dimensional accuracy.
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  • 文章类型: Journal Article
    引言印模的消毒对于消除病毒和其他微生物负荷以防止疾病的交叉污染至关重要。这项研究的目的是比较不同的杀病毒消毒方法对印模材料的尺寸精度和表面细节再现(SDR)的影响。方法采用氧化锌丁香酚(第1组),用不同的印模材料制作160个样品,藻酸盐(第2组),聚醚(第3组),并添加硅胶(第4组)印模材料,每个包含40个样本(n=40)。这些组进一步分为A子组,B,C,和D(n=10)基于使用的消毒方法。使用0.2%过氧乙酸(A)进行消毒,葡萄糖胺的天然聚合物(B),紫外线(UV)辐射(C),和臭氧水(D)。消毒后的印模倒在四型石膏中,并检查获得的铸件的尺寸精度和表面细节再现(SDR)。对于尺寸精度,单向方差分析(ANOVA)检验,对于表面细节再现,用卡方检验分别比较每种印模材料的不同亚组。结果氧化锌丁香酚样品在用0.2%过乙酸消毒时显示出最低的平均尺寸变化(1A=154.1µm),使用臭氧水消毒时,藻酸盐显示出最低的平均尺寸变化(2D=134.9µm)。另一方面,在聚醚和添加有机硅样品中观察到的最低平均尺寸变化是使用紫外线辐射消毒的样品(3C=100.9µm和4C=113.5µm)。在大多数样品中充分再现了表面细节。结论0.2%过氧乙酸可用于氧化锌丁香酚印模消毒,用于藻酸盐印模的臭氧化水,和用于聚醚和附加有机硅印模的紫外线辐射。
    Introduction The disinfection of impressions is crucial to eliminate the viral and other microbial loads to prevent the cross contamination of diseases. The aim of this study was to compare the effect of different virucidal disinfecting methods on the dimensional accuracy and surface detail reproduction (SDR) of impression materials. Methods A total of 160 samples were fabricated with different impression materials using zinc oxide eugenol (Group 1), alginate (Group 2), polyether (Group 3), and addition silicone (Group 4) impression materials, each containing 40 samples (n=40). These groups were further divided into Subgroups A, B, C, and D (n=10) based on the disinfecting method used. Disinfection was carried out using 0.2% peracetic acid (A), a natural polymer of glucosamine (B), ultraviolet (UV) radiation (C), and ozonated water (D). The disinfected impressions were poured in type IV gypsum, and the obtained casts were checked for dimensional accuracy and surface detail reproduction (SDR). For dimensional accuracy, a one-way analysis of variance (ANOVA) test and, for surface detail reproduction, the chi-square test were used to compare the different subgroups of each impression material separately. Results Zinc oxide eugenol samples showed the lowest mean dimensional change when disinfected with 0.2% peracetic acid (1A=154.1 µm), and alginate showed the lowest mean dimensional change when disinfected using ozonated water (2D=134.9 µm). On the other hand, the lowest mean dimensional change observed in polyether and addition silicone samples was those which were disinfected using UV radiation (3C=100.9 µm and 4C=113.5 µm). Surface detail was reproduced adequately in most of the samples. Conclusion A 0.2% peracetic acid could be used to disinfect zinc oxide eugenol impressions, ozonated water for alginate impressions, and UV radiation for polyether and addition silicone impressions.
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  • 文章类型: Journal Article
    本文介绍了磨削工艺优化的选定方面,考虑到这一过程的特有概率特征。指出了研磨过程的特征,这些特征会影响优化过程中用于定义目标和限制的数量的显着分散。注意了使用研究结果不确定的原因,信息提取程序的缺陷以及在优化程序中使用模拟和回归模型的数据量有限。分析了在磨削工艺优化程序中确定磨具耐久性的问题。规定了定义刀具寿命的方法,考虑到受控过程参数值的分散性。在描述研磨效率和成本的关系中考虑了干扰的影响。确定了考虑过程的概率性质的优化的好处。
    The paper describes selected aspects of the optimization of grinding processes, taking into account the characteristic probabilistic features of this process. Characteristic features of the grinding process that influence the significant dispersion of the quantities used in the optimization process to define goals and limitations are indicated. Attention was paid to the reasons for uncertainty in the use of research results, imperfections in information extraction procedures and the limited amount of data in the use of simulation and regression models in optimization procedures. The issue of determining the durability of abrasive tools in grinding process optimization procedures was analyzed. Methodologies for defining tool life are specified, taking into account the dispersion of the values of controlled process parameters. The effects of interference were taken into account in the relationships describing grinding efficiency and costs. The benefits of optimization taking into account the probabilistic nature of the process were determined.
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