Continuous stirred tank reactor

连续搅拌釜反应器
  • 文章类型: Journal Article
    在连续搅拌釜反应器(CSTR)系统中使用光催化剂可以实现高效和连续的水处理,从而满足大规模实施中对可扩展技术和比较数据的需求。因此,这项研究旨在探索CSTR系统中浮动光催化剂用于连续水处理的可行性。一种发泡聚苯乙烯(EPS)-TiO2复合材料的合成遵循既定的方法,并比较了分批和CSTR系统去除水污染物亚甲基蓝(MB)的功效。非线性一阶模型被确定为在实验条件下准确模拟MB降解的最合适方法,并且发现CSTR系统的计算的伪一级降解速率常数(k\')(0.0126-0.0172/min)优于分批系统的观察值(0.0113/min)。此外,流量的增加减少了保留时间,导致CSTR系统的MB去除效率较低。此外,根据计算的量子产率(Φ=2.86×10-4)和每阶电能(EEO=857.46kWh/m3/阶),发现具有CSTR配置的EPS-TiO2/UV系统可以有效利用光和能量。这项研究的结果有助于制定可持续和有效的水处理策略,为实际水处理工艺的实施提供有价值的见解。
    The use of photocatalysts in continuous stirred tank reactor (CSTR) systems allows for efficient and continuous water treatment, thus meeting the demand for scalable technology and comparative data in large-scale implementations. Hence, this study aims to explore the feasibility of a floating photocatalyst within a CSTR system for continuous water treatment. An expanded polystyrene (EPS)-TiO2 composite was synthesized following established methodologies, and their efficacy in removing the water pollutant methylene blue (MB) was compared for both batch and CSTR systems. A nonlinear first-order model was identified as the most suitable approach to accurately simulate MB degradation under experimental conditions, and the calculated pseudo-first-order degradation rate constant (k\') for the CSTR system (0.0126-0.0172/min) was found to be superior to that observed for the batch system (0.0113/min). In addition, an increase in the flow rate reduced the retention time, leading to lower MB removal efficiency for the CSTR system. In addition, the EPS-TiO2/UV system with a CSTR configuration was found to efficiently use light and energy based on the calculated quantum yield (Φ = 2.86 × 10-4) and electrical energy per order (EEO = 857.46 kWh/m3/order). The findings of this study contribute to the development of sustainable and efficient water treatment strategies, offering valuable insight into the implementation of practical water treatment processes.
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  • 文章类型: Journal Article
    UNASSIGNED: Pharmaceutical wastewater frequently contains high levels of toxic pollutants. If they are discharged untreated, they pose a threat to the environment. The traditional activated sludge process and the advanced oxidation process do not sufficiently remove toxic and conventional pollutants from pharmaceutical wastewater treatment plants (PWWTPs).
    UNASSIGNED: We designed a pilot-scale reaction system to reduce toxic organic pollutants and conventional pollutants from pharmaceutical wastewater during the biochemical reaction stage. This system included a continuous stirred tank reactor (CSTR), microbial electrolysis cells (MECs), an expanded sludge bed reactor (EGSB), and a moving bed biofilm reactor (MBBR). We used this system to further investigate the benzothiazole degradation pathway.
    UNASSIGNED: The system effectively degraded the toxic pollutants (benzothiazole, pyridine, indole, and quinoline) and the conventional chemicals (COD, NH4 +-N, TN). During the stable operation of the pilot-scale plant, the total removal rates of benzothiazole, indole, pyridine, and quinoline were 97.66, 94.13, 79.69, and 81.34%, respectively. The CSTR and MECs contributed the most to the removal of toxic pollutants, while the EGSB and MBBR contributed less to the removal of the four toxic pollutants. Benzothiazoles can be degraded via two pathways: the benzene ring-opening reaction and the heterocyclic ring-opening reaction. The heterocyclic ring-opening reaction was more important in degrading the benzothiazoles in this study.
    UNASSIGNED: This study provides feasible design alternatives for PWWTPs to remove both toxic and conventional pollutants at the same time.
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  • 文章类型: Journal Article
    长链脂肪酸(LCFAs)是含油食品垃圾厌氧消化的关键中间体,由于其长的烃链具有疏水性,因此不完全溶于水主导的厌氧系统。它们的有效浓度影响高产甲烷潜力的释放和系统稳定性。油性食品废物的长期连续厌氧消化表明,在厌氧连续搅拌釜反应器(CSTR)中,过量的甲烷产量甚至超过原料。假设原料COD为100%,大约120%的COD作为甲烷可以实现。发现CSTR中LCFAs的分布异质性导致的油漂浮和Ca盐结晶是导致甲烷过量产生的原因。此外,具有相对较低溶解度的饱和LCFAs的缓慢转化和积累也起着重要作用。与不饱和油酸(C18:1)和亚油酸(C18:2)相比,对于那些饱和的LCFAs,可以观察到大约两倍慢的甲烷产生速率和更长的滞后时间。混合强度被证明是甲烷生成和稳定性的关键控制因素,可能是通过影响油/LCFAs与厌氧菌之间的相互作用来改变有效的脂质负载。
    Long chain fatty acids (LCFAs) are the key intermediate of anaerobic digestion of oily food waste, not completely soluble in a water-dominant anaerobic system due to their long hydrocarbon chains with hydrophobic property. Their effective concentration affects release of high methanogenic potential and system stability. A long-term continuous anaerobic digestion of oily food waste demonstrated excess methane production of even more than feedstock in an anaerobic continuous stirred tank reactor (CSTR). Assuming feedstock COD at 100%, approximately 120% of COD as methane could be achieved. Oil floating and crystallization with Ca salt resulting from the distribution heterogeneity of LCFAs in the CSTR were found responsible for the excess methane production. Moreover, slow conversion and accumulation of saturated LCFAs with relatively lower solubility played an important role as well. Compared with unsaturated oleic (C18:1) and linoleic acids (C18:2), around twice slower methane production rate and longer lag time could be observed for those saturated LCFAs. Mixing intensity was proved to be a critical controlling factor for methanogenesis and stability possibly by affecting interaction between oil/LCFAs and anaerobes to change effective lipid loading.
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  • 文章类型: Journal Article
    在过去的40年中,使用立体选择性相转移催化作为使用非手性席夫碱酯对映选择性合成光学活性α-氨基酸衍生物的可靠方法已经得到了广泛的发展。最近,连续流动技术已成为学术界和工业界的极大兴趣,因为它提供了更安全的工艺操作条件和更高的效率相比,传统的批处理。在这里,我们希望报道丙氨酸席夫碱酯的对映选择性相转移苄基化的第一个例子,在连续流条件下。研究了两种不同的方法:使用填充床反应器的液-固相转移催化苄基化和在连续搅拌釜反应器中的液-液相转移催化苄基化。流动中的液-液相转移过程显示出比间歇过程略好的生产率,而固-液相转移苄基化在生产率和时空产率方面被证明更有利。此外,连续流动系统允许苄基化产物的分离,而无需任何后处理,过程的大大简化。在这两种情况下,Maruoka催化剂促进的相转移不对称苄基化表现出目标季氨基酯在流动中的高对映选择性,高达93%ee。
    The use of stereoselective phase-transfer catalysis as a reliable method for the enantioselective synthesis of optically active α-amino acid derivatives using achiral Schiff base esters has been well-developed in batch in the last 40 years. Recently, continuous flow technology has become of great interest in the academy and industry, since it offers safer process operating conditions and higher efficiency compared to a traditional batch processing. Herein, we wish to report the first example of enantioselective phase transfer benzylation of alanine Schiff base ester, under continuous flow conditions. Two different methodologies were investigated: a liquid-solid phase transfer catalytic benzylation using a packed-bed reactor and a liquid-liquid phase transfer catalytic benzylation in continuous stirred-tank reactors. Liquid-liquid phase transfer process in flow showed slightly better productivity than the batch process, while solid-liquid phase transfer benzylation proved much more advantageous in terms of productivity and space-time yield. Furthermore, continuous flow system allowed the isolation of benzylated product without any work up, with a significant simplification of the process. In both cases, phase transfer asymmetric benzylation promoted by Maruoka catalyst demonstrated high enantioselectivity of target quaternary amino ester in flow, up to 93% ee.
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  • 文章类型: Journal Article
    在文献中,关于生物塑料在厌氧共消化中的行为的研究很少,其中大多数是以分批模式进行的。尽管连续的实验证实了或增加了新的见解,从批次获得的发现,仍然缺乏这样的研究。这项工作旨在弥补这一差距,对食物垃圾和醋酸纤维素进行半连续厌氧共消化(其在厌氧环境下的行为也尚未探索)。在以批量规模对每种底物的潜在甲烷产量进行首次评估之后,在三种配置中进行了食物垃圾和醋酸纤维素的半连续共消化。在半连续工艺中,从食物垃圾和醋酸纤维素的共消化产生331NmlCH4/gVS的甲烷产率,而生物塑料样品的重量损失约为45%。结果均低于分批共消化获得的结果,尽管无论是否添加生物塑料,甲烷的生产率都相当。半连续工艺65天后出现增加,由于CA标本的积累。这证实了生物塑料和食物垃圾之间的不同降解趋势。
    Only few studies on the behaviour of bioplastics in anaerobic co-digestion could be found in literature and most of them are conducted in batch mode. Despite the fact that continuous experiments confirm or add new insight to the findings acquired from batch ones, there is still lack of such studies. This work aims to cover this gap, carrying out a semi-continuous anaerobic co-digestion of food waste and cellulose acetate (which its behaviour under anaerobic environment is also quite unexplored). After a first evaluation of the potential methane production from each substrate at batch scale, the semi-continuous co-digestion of food waste and cellulose acetate was carried out in three configurations. During the semi-continuous process, a methane yield of 331 NmlCH4/gVS was generated from the co-digestion of food waste and cellulose acetate while bioplastics specimens achieved a weight loss of about 45 %. The results were both lower than the one obtained from batch co-digestion, although methane production rates were comparable regardless of being fed with or without bioplastics. An increase was registered after 65 days of semi-continuous process, due to the accumulation of CA specimens. This confirms the different degradation trends between bioplastics and food waste.
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  • 文章类型: Journal Article
    Dehalococcoidesmccartyi菌株CBDB1是一种严格的厌氧有机卤化物呼吸细菌,具有很强的应用潜力,可修复含水层和被卤化芳烃污染的土壤。迄今为止,菌株CBDB1的培养主要是在瓶或补料分批反应器中进行的。此类系统的挑战包括低生物量产量和难以控制生长条件。这里,我们报道了浮游D.mccartyi菌株CBDB1在连续搅拌釜反应器(CSTR)中的培养,导致高细胞密度(〜8×108细胞mL-1)和菌株CBDB1的优势。反应器培养物接受乙酸盐,氢气,和溴化氨基酸D-或L-3,5-二溴酪氨酸作为底物。D-和L-3,5-二溴酪氨酸都被用作呼吸电子受体,并且由于它们在水中的良好溶解度和无毒的脱溴产物的形成而有望用于生物质生产。酪氨酸。通过监测表明氢气消耗的顶部空间压力下降,实时跟踪有机卤化物呼吸速率。蛋白质组学分析显示,还原性脱卤素酶CbdbA238与D-和L-3,5-二溴酪氨酸高表达,而其他还原性脱卤酶,包括那些以前被建议组成型表达的,被压抑了。扩增的16SrRNA基因的变性梯度凝胶电泳(DGGE)表明,尽管CSTR在非无菌条件下运行,但群落中的大多数细胞属于Dehalococcoides。因此,严格控制CSTR培养Dehalococcoides开辟了新的选择,以提高生物质生产的生物强化和先进的生化研究。
    Dehalococcoides mccartyi strain CBDB1 is a strictly anaerobic organohalide-respiring bacterium with strong application potential to remediate aquifers and soils contaminated with halogenated aromatics. To date, cultivation of strain CBDB1 has mostly been done in bottles or fed-batch reactors. Challenges with such systems include low biomass yield and difficulties in controlling the growth conditions. Here, we report the cultivation of planktonic D. mccartyi strain CBDB1 in a continuous stirring tank reactor (CSTR) that led to high cell densities (∼8 × 108 cells mL-1) and dominance of strain CBDB1. The reactor culture received acetate, hydrogen, and the brominated amino acid D- or L-3,5-dibromotyrosine as substrates. Both D- and L-3,5-dibromotyrosine were utilized as respiratory electron acceptors and are promising for biomass production due to their decent solubility in water and the formation of a non-toxic debromination product, tyrosine. By monitoring headspace pressure decrease which is indicative of hydrogen consumption, the organohalide respiration rate was followed in real time. Proteomics analyses revealed that the reductive dehalogenase CbdbA238 was highly expressed with both D- and L-3,5-dibromotyrosine, while other reductive dehalogenases including those that were previously suggested to be constitutively expressed, were repressed. Denaturing gradient gel electrophoresis (DGGE) of amplified 16S rRNA genes indicated that the majority of cells in the community belonged to the Dehalococcoides although the CSTR was operated under non-sterile conditions. Hence, tightly controlled CSTR cultivation of Dehalococcoides opens novel options to improve biomass production for bioaugmentation and for advanced biochemical studies.
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  • 文章类型: Journal Article
    这项研究评估了24至3小时的水力停留时间(HRT)对在pH5.0、5.5、6.0和6.5下运行的四个生物反应器中连续暗发酵H2产生的影响。纤维二糖的混合物,木糖和阿拉伯糖用作底物。在pH6.5下观察到24和12h的HRT之间的最高氢气产生速率,而在pH6.0下HRT低于12h。在3小时的HRT下,其达到11.4LH2/L-d。因此,H2生产的最佳pH取决于HRT。在pH6.0和6.5时获得最高的糖利用率,并按以下顺序降低:纤维二糖>木糖>阿拉伯糖。pH条件,与HRT相比,被发现对细菌组成有显著影响。以梭菌属为主的细菌培养物中的低多样性允许稳定和高的H2生产性能。
    This study assessed the effect of hydraulic retention time (HRT) ranging from 24 to 3 h on continuous dark-fermentative H2 production in four bioreactors operated at pH 5.0, 5.5, 6.0 and 6.5. A mixture of cellobiose, xylose and arabinose was used as the substrate. The highest hydrogen production rate between HRTs of 24 and 12 h was observed at pH 6.5, while at HRT below 12 h at pH 6.0. At a HRT of 3 h it reached 11.4 L H2/L-d. Thus, the optimum pH for H2 production depends on the HRT. The highest sugar utilization was obtained at pH 6.0 and 6.5 and decreased in the following order: cellobiose > xylose > arabinose. The pH conditions, in contrast to HRT, were found to have a significant influence on the bacterial composition. Low diversity in bacterial culture dominated by the Clostridium genus allows for stable and high H2 production performance.
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  • 文章类型: Journal Article
    癌症仍然是现代社会死亡的主要原因;因此,需要改进和更多的reliablein体外癌症模型来加快基础研究和抗癌药物的开发。这里,我们描述了使用小型化连续搅拌釜反应器(mCSTR)来首先制造和成熟癌症球体(即源自MCF7细胞,DU145细胞,以及MCF7细胞和成纤维细胞的混合物),然后在连续灌注下进行抗癌药物测定。该3mlmCSTR具有偏心搅拌系统,其能够在低速下进行均匀混沌层流混合以支持细胞聚集。我们在超低附着板中孵育细胞悬浮液3d,以形成盘状细胞聚集体(直径约600µm)。然后将这些细胞聚集体转移到mCSTR中,并连续补料培养基。我们在长达4周的不同成熟时间对球状体形态和相关肿瘤生物标志物的表达进行了表征。在培养的前5-6天,球状体的大小逐渐增加,达到600至800µm的稳定直径。在原理验证实验中,我们证明了mCSTR在抗癌药物测试中的应用.乳腺癌治疗中常用的三种药物(阿霉素,多西他赛,和紫杉醇)在MCF7衍生的球体中以不同浓度进行探测。在这些实验中,我们评估了细胞活力,葡萄糖消耗,球体形态,乳酸脱氢酶活性,以及耐药相关基因(ABCB1和ABCC1)和抗凋亡基因(Bcl2)的表达。我们设想将这种搅拌系统用作芯片上的肿瘤平台,以加快新型抗癌药物的疗效和安全性测试,并可能用于个性化医疗应用。
    Cancer continues to be a leading cause of mortality in modern societies; therefore, improved and more reliablein vitrocancer models are needed to expedite fundamental research and anti-cancer drug development. Here, we describe the use of a miniaturized continuous stirred tank reactor (mCSTR) to first fabricate and mature cancer spheroids (i.e. derived from MCF7 cells, DU145 cells, and a mix of MCF7 cells and fibroblasts), and then to conduct anti-cancer drug assays under continuous perfusion. This 3 ml mCSTR features an off-center agitation system that enables homogeneous chaotic laminar mixing at low speeds to support cell aggregation. We incubated cell suspensions for 3 d in ultra-low-attachment plates to allow formation of discoid cell aggregates (∼600µm in diameter). These cell aggregates were then transferred into mCSTRs and continuously fed with culture medium. We characterized the spheroid morphology and the expression of relevant tumor biomarkers at different maturation times for up to 4 weeks. The spheroids progressively increased in size during the first 5-6 d of culture to reach a steady diameter between 600 and 800µm. In proof-of-principle experiments, we demonstrated the use of this mCSTR in anti-cancer drug testing. Three drugs commonly used in breast cancer treatment (doxorubicin, docetaxel, and paclitaxel) were probed at different concentrations in MCF7-derived spheroids. In these experiments, we evaluated cell viability, glucose consumption, spheroid morphology, lactate dehydrogenase activity, and the expression of genes associated with drug resistance (ABCB1andABCC1) and anti-apoptosis (Bcl2). We envision the use of this agitated system as a tumor-on-a-chip platform to expedite efficacy and safety testing of novel anti-cancer drugs and possibly in personalized medicine applications.
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  • 文章类型: Journal Article
    As a new approach of creating the photo-exited electron (e-) and hole (h+) mediation zone for highly selective singlet oxygen (1O2) production, the rod-type graphitic carbon nitride (NCN) has been synthesized from the nitric acid-modified melamine followed by the calcination. The NCN exhibited a higher surface area and surface oxygen adsorption ability than bulk graphitic carbon nitride (BCN). The increment of CO and NHx groups on NCN corresponded to e- and h+ mediation groups, respectively, resulting in higher production of 1O2 than BCN. Moreover, those mediation groups on NCN result in higher recombination efficiency and longer e- decay time. As a result, the optimized NCN-0.5 (derived from 0.5 M of nitric acid-modified melamine) displayed 5.8 times higher kinetic rate constant of atrazine (ATZ) removal under UVA-LED irradiation compared to BCN. This study also evaluated the ATZ degradation pathways and toxicity effect of by-products. In addition, continuous flow experiments using NCN-0.5 showed superior ATZ removal performance with a hybrid concept between a slurry photocatalysis and a continuous stirred tank reactor system using actual effluent obtained from a wastewater treatment plant. Thus, this work provides an insight into the strategy for highly selective 1O2 production and the potential for water purification application.
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  • 文章类型: Journal Article
    Optimization of acetic acid and formic acid production efficient methanogenesis is always the research hot spot in anaerobic digestion. It is a promising approach to adjust the operation parameters to influence the functional microorganisms for better acetic acid and formic acid production in acidogenesis. Herein, the effects of pH, oxidation-reduction potential (ORP) and carbon-nitrogen (C/N) ratio were determined in batch experiments to probe acetic and formic acids production, and were further verified in continuous stirred tank reactor (CSTR). The results revealed that the content of volatile fatty acids (VFAs) reached to maximum at pH 6.0 or ORP -350 mV, while the production of acetic and formic acids was the highest at pH 7.0 or ORP -450 mV in 9 h fermentation. Also, fermentation products dominated by acetic and formic acids were adjusted in the CSTR under the operating conditions of pH 7.0 and ORP -450 mV. Microbiological analysis from batch test showed that fermentation at pH value of 7.0 enriched the diversity of microorganism, and provided a niche for microbes (Petrimonas, norank_f__Synergistaceae, vadinBC27_wastewater-sludge_group, and Trichococcus) to produce acetic and formic acids. Correspondingly, 78.70% of the carbon was converted to acetic and formic acids in pH 7.0. This study provides a promising strategy for the targeted regulation of acetic and formic acids production in acidogenesis of anaerobic digestion.
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