3D printed

3D 打印
  • 文章类型: Journal Article
    头架或颅骨钳是神经外科手术中不可或缺的工具,便于手术头部的精确定位和稳定。由于缺乏合适的非临床头架,尸体实验室的神经外科培训领域面临着明显的挑战。
    我们描述了一种用于神经外科尸体实验室培训的3D打印不锈钢头架。
    使用计算机辅助设计软件来设计头架,利用三针颅骨固定。通过涉及塑料3D打印原型的迭代过程,最终使用3D不锈钢打印机制造了一个强大的模型。
    头架固定在多角度可调虎钳上,实现最佳定位,以支持神经外科住院医师和尸体实验室工作人员对神经外科方法的模拟和解剖培训。
    这种定制的头架为神经外科训练期间尸体头骨的安全固定提供了有效的解决方案,有助于尸体解剖的实用性和效率。尽管缺乏神经外科头架使用的循证指南,该设备为神经外科学员提供了一个有价值的工具来练习正确的放置,了解相关并发症,提高他们的动手能力。数字可用的3D模型可以优化,共享,并由其他神经外科单位和受训人员进一步改善,促进神经外科培训的协作进步。
    UNASSIGNED: Headholders or skull clamps serve as indispensable tools in neurosurgery, facilitating the precise positioning and stabilization of the head for surgery. The realm of neurosurgical training in cadaver labs presents a clear challenge due to the lack of suitable non-clinical headholders.
    UNASSIGNED: We describe a 3D printed stainless-steel headholder for use in neurosurgical cadaver lab training.
    UNASSIGNED: Computer-aided design software was used to design a headholder, utilizing a three-pin skull fixation. Through an iterative process involving a plastic 3D printed prototype, ultimately a robust model was manufactured using a 3D stainless-steel printer.
    UNASSIGNED: The headholder was fixed to a multi-angle adjustable vise, enabling optimal positioning to support simulation of neurosurgical approaches and dissection training by neurosurgical residents and staff in the cadaver lab.
    UNASSIGNED: This custom-made headholder offers an effective solution for secure fixation of cadaver skulls during neurosurgical training, contributing to practicality and efficiency in cadaver dissection. Despite the lack of evidence-based guidelines for neurosurgical headholder use, this device provides a valuable tool for neurosurgical trainees to practice proper placement, understand associated complications, and improve their hands-on skills. The digitally available 3D model can be optimized, shared, and further improved by other neurosurgical units and trainees, fostering collaborative advancements in neurosurgical training.
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  • 文章类型: Journal Article
    三维打印硅橡胶泡沫,具有可设计和高度有序的孔隙结构,在工程应用中显示出非凡的潜力,特别是在需要能量吸收和缓冲的领域。然而,通过结构设计优化这些泡沫的机械性能仍然是一个重大挑战。这项研究通过制定研究问题来解决这一挑战:不同的3D打印拓扑和打印参数如何影响硅橡胶泡沫的机械性能,我们如何设计一个新颖的拓扑结构呢?我们探索了两种常见结构的力学行为-简单立方(SC)和面心四方(FCT)-通过改变印刷参数,如长丝间距,灯丝直径,和层高度。此外,我们提出了一种新颖的两级3D打印结构,结合SC和FCT配置,以提高性能。结果表明,两级SC-SC结构的比能量吸收比SC结构大8.2至21.0倍,比FCT结构大2.3至7.2倍。总之,这项研究为3D打印硅橡胶泡沫的设计提供了新的见解,为开发具有卓越能量吸收能力的先进缓冲材料提供了一种有前途的方法。
    Three-dimensional-printed silicone rubber foams, with their designable and highly ordered pore structures, have shown exceptional potential for engineering applications, particularly in areas requiring energy absorption and cushioning. However, optimizing the mechanical properties of these foams through structural design remains a significant challenge. This study addresses this challenge by formulating the research question: How do different 3D-printed topologies and printing parameters affect the mechanical properties of silicone rubber foams, and how can we design a novel topological structure? To answer this, we explored the mechanical behavior of two common structures-simple cubic (SC) and face-centered tetragonal (FCT)-by varying printing parameters such as filament spacing, filament diameter, and layer height. Furthermore, we proposed a novel two-level 3D-printed structure, combining SC and FCT configurations to enhance performance. The results demonstrated that the two-level SC-SC structure exhibited a specific energy absorption of 8.2 to 21.0 times greater than the SC structure and 2.3 to 7.2 times greater than the FCT structure. In conclusion, this study provides new insights into the design of 3D-printed silicone rubber foams, offering a promising approach to developing advanced cushioning materials with superior energy absorption capabilities.
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  • 文章类型: Journal Article
    背景:在翻修全髋关节置换术(THA)中,带有3D扫描计划的多孔定制三法兰髋臼植入物的出现为提高植入准确性和旋转中心(COR)的解剖学恢复提供了新的视角。这个问题是使用CT扫描作为测量工具进行调查的,但是在有限的系列(±10例)中,并且没有调查可能影响定位错误的因素。因此,我们进行了一项回顾性研究,旨在:(1)评估此类植入物相对于术前计划的放置准确性,(2)检查为了应用植入物而要切除的骨的体积是否对这种准确性有影响,(3)评估手术中的位置错误是否对功能有任何影响,并发症和生存。
    目的:当植入多孔定制髋臼植入物时,可以准确地再现术前计划,方法:这项单中心回顾性研究包括20例使用多孔定制髋臼植入物进行THA翻修的患者。平均随访时间为17.9个月±9.4[2-45.1]。使用3D扫描图建模进行术前计划。进行了术后CT扫描,以评估定向和COR恢复方面的植入准确性。人口统计数据,牛津成绩,记录并发症和生存率.
    结果:倾斜与术前计划的平均偏差,前倾和旋转分别为4.3°±2.5、6.1°±4.7和7°±4.6。COR的恢复显示前后平均偏差为2.1±1.3mm,内侧2.5±2mm,内侧2.2±1.3mm。总的来说,45%(9/20)的植入物被定位为取向(±10°)和COR(±5mm)的完美恢复。平均计划骨切除为8.1±4.9cm3,当要切除的骨体积超过2.7cm3时,放置精度和COR恢复显着降低。发现一个位错(5%,1/20)。最后一次随访时的生存率为100%,随访时的平均牛津评分为31.7±7.9[16-52],不受位置错误或COR恢复原状的影响。
    结论:总共45%的植入物按计划恢复了取向和COR,特别是当要切除的骨的体积小于2.7cm3时。虽然这些都是有大量骨质流失的复杂病例,3D制造可以给我们带来更高精度的希望。更好的精度和低骨切除量之间的联系可能是与制造商一起开发的领域,以改善结果。
    方法:III;在横向回顾性研究中使用CT进行诊断。
    BACKGROUND: In revision total hip arthroplasty (THA), the advent of porous custom-made triflange acetabular implants with 3D scan planning offers a new perspective to improve implantation accuracy and anatomical restoration of the center of rotation (COR). This issue was investigated using CT-scan as the measurement tool, but in limited series (±10 cases) and without investigating the factors that may influence errors in positioning. Therefore we performed a retrospective study aiming to: (1) assess the placement accuracy of such implants with respect to the preoperative planning, (2) examine whether the volume of bone to be resected in order to apply the implant had an impact on this accuracy, (3) assess if errors in position at surgery had any influence on function, complications and survival.
    OBJECTIVE: Preoperative planning could be accurately reproduced when implanting porous custom-made acetabular implants, and that accuracy would decrease in proportion to the volume of bone to be resected METHOD: Twenty patients undergoing THA revision with porous custom-made acetabular implants were included in this single-center retrospective study. Mean follow-up was 17.9 months ± 9.4 [2-45.1]. Preoperative planning was performed using 3D scanographic modeling. A post-operative CT scan was performed to assess implantation accuracy in terms of orientation and COR restitution. Demographic data, Oxford scores, complications and survival were recorded.
    RESULTS: Mean deviation from the preoperative planning in inclination, anteversion and rotation were 4.3 ° ± 2.5, 6.1 ° ± 4.7, and 7 ° ± 4.6, respectively. Restoration of the COR showed a mean deviation of 2.1 ± 1.3 mm anteroposteriorly, 2.5 ± 2 mm mediolaterally and 2.2 ± 1.3 mm proximodistally. In total, 45% (9/20) of implants were positioned with perfect restoration of orientation (±10 °) and COR (±5 mm). The mean planned bone resection was 8.1 ± 4.9 cm3, with placement accuracy and COR restitution decreasing significantly when the volume of bone to be resected exceeded 2.7 cm3. One dislocation was found (5%, 1/20). Survival at last follow-up was 100%, the mean Oxford score at follow-up was 31.7 ± 7.9 [16-52], without being influenced by errors in position or COR restitution.
    CONCLUSIONS: In total 45% of the implants restored an orientation and a COR as planned, particularly when the volume of bone to be resected is less than 2.7 cm3. Although these are complex cases with large amounts of bone loss, 3D manufacturing could give us hope of greater precision. The link between better precision and low bone resection volume could be an area to develop with the manufacturer in order to improve results.
    METHODS: III; diagnostic using CT in transversal retrospective study.
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  • 文章类型: Journal Article
    正在广泛研究非等离子体技术通过产生各种反应性物种来减轻微生物生长的潜力。主要是,研究利用大气非热等离子体产生等离子体活化液体。等离子体液体应用的发展导致了对等离子体激活的气溶胶(PAA)的研究。这项研究旨在生产一种快速原型的等离子体激活气溶胶装置,并对所得活化气溶胶进行化学和抗菌表征。该装置是使用立体光刻3D打印制作的,使用空气作为载气。该装置的新颖设计允许直接生产PAA,而无需事先生成等离子体活化水和随后的雾化。对产生的PAA进行亚硝酸盐评估,过氧化氢和臭氧含量使用比色测定法。对三种人类致病菌株进行了抗菌功效测试:大肠杆菌,铜绿假单胞菌,金黄色葡萄球菌和肠道沙门氏菌。观察到亚硝酸盐和臭氧接触浓度随暴露时间增加,但没有检测到过氧化氢。对于所有细菌菌株,产生的PAA显示出显著的无生长区域。这些设备,因此,显示有潜力用作抗菌消毒技术。
    Non-plasma technologies are being extensively investigated for their potential to mitigate microbial growth through the production of various reactive species. Predominantly, studies utilise atmospheric non-thermal plasma to produce plasma-activated liquids. The advancement of plasma-liquid applications has led to the investigation of plasma-activated aerosols (PAAs). This study aimed to produce a rapid-prototyped plasma-activated aerosol setup and perform chemical and anti-bacterial characterisation on the resultant activated aerosols. The setup was produced using stereolithography 3D printing, and air was used as the carrier gas. The novel design of the device allowed for the direct production of PAAs without the prior generation of plasma-activated water and subsequent aerosolisation. The generated PAAs were assessed for nitrite, hydrogen peroxide and ozone content using colourimetric assays. Anti-bacterial efficacy was tested against three human pathogenic strains: Escherichia coli, Pseudomonas aeruginosa, Staphylococcus aureus and Salmonella enterica. It was observed that nitrite and ozone contact concentration increased with exposure time, yet no hydrogen peroxide was detected. The generated PAAs showed significant zones of no growth for all bacterial strains. These devices, therefore, show potential to be used as anti-bacterial disinfection technologies.
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  • 文章类型: Journal Article
    需要注意的一个全球性问题是,常规疫苗接种活动的针头短缺与此类活动造成的注射器和针头浪费呈指数增加之间的双重性,COVID-19大流行加剧了这种情况。针对这个问题,这项研究提出了一种基于热空化的3D打印无针注射器。这项工作的重点是研究所产生的液体射流与不同浓度(1-2%)的皮肤体模的相互作用,强调它们在重复制度中的影响和渗透深度。注射器是使用高分辨率3D打印机由半透明聚合物设计和制造的,允许喷射速度高达~73米/秒的液体射流。使用高速相机评估了这些射流对皮肤体模的影响。连续6次液体喷射(浓度为1%)后,达到~2.5mm的最大穿透深度,输送约4.7微升。对于最高浓度(2.0%)和相同的拍摄次数,穿透深度减小至~0.6mm,输送体积为~0.7微升。这项研究的一个重要发现是,具有最高压力的液体射流不会引起最大渗透深度,而是一系列连续拍摄的结果。此外,喷射射流的速度和形状由溶液的量和喷射器内部形成的弯月面决定。这些发现促进了精确有效的基于热空化的注射器的开发,在医疗和制药领域具有广泛的潜在应用。
    A global issue that requires attention is the duality between the shortage of needles for regular vaccination campaigns and the exponential increase in syringe and needle waste from such campaigns, which has been exacerbated by the COVID-19 pandemic. In response to this problem, this study presents a 3D printed needleless injector based on thermocavitation. The work focused on investigating the interaction of the resulting liquid jets with skin phantoms at different concentrations (1-2%), emphasizing their impact and penetration depth in a repetitive regime. The injector was designed and fabricated from a semi-transparent polymer using a high-resolution 3D printer, allowing the ejection of liquid jets with velocities up to ~ 73 m/s. The impact of these jets on skin phantoms was evaluated using a high-speed camera. After 6 consecutive liquid jets (1% concentration), a maximum penetration depth of ~ 2.5 mm was achieved, delivering approximately 4.7 µL. For the highest concentration (2.0%) and the same number of shots, the penetration depth was reduced to ~ 0.6 mm with a delivered volume of ~ 0.7 µL. An important finding of this study is that the liquid jet with the highest pressure does not cause the maximum penetration depth, but is the result of a series of successive shots. In addition, the velocity and shape of the ejected jet are determined by the amount of solution and the meniscus formed inside the injector. These findings advance the development of precise and efficient thermocavitation-based injectors with broad potential applications in medical and pharmaceutical fields.
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  • 文章类型: Journal Article
    目的:比较数字化和3D打印复位夹板与传统复位夹板治疗颞下颌关节盘前移的疗效。
    方法:本回顾性研究纳入了96例颞下颌前关节盘移位患者。他们使用数字设计和3D打印的重新定位夹板或传统夹板进行治疗,并随访至少六个月。记录治疗前后的体征和症状变化,如疼痛和张口,以评估治疗结果。
    结果:在治疗的第一个月,数字设计和3D打印的重新定位夹板组(B组)和传统的重新定位夹板组(A组)均显示出张嘴的显着增加,增加4.93±3.06mm和4.07±4.69mm,分别,两组间差异无统计学意义。两组患者疼痛视觉模拟评分(VAS)评分均显著降低,与A组的1.488±0.978相比,B组的降低幅度更大,为1.946±1.113(P<0.05)。到了第六个月,B组张口进一步改善为38.65±3.22mm(P<0.05),而A组的张口没有明显改善。关于疼痛,A组术后1个月VAS评分下降0.463±0.778,B组评分下降0.455±0.715;两组均显示显著下降,但两组间差异无统计学意义。
    结论:与传统的重新定位夹板相比,数字设计和3D打印的重新定位夹板在减轻患者疼痛和改善张口方面更有效。3D打印复位夹板是颞下颌关节盘移位的有效治疗方法,具有广泛的临床应用潜力。
    OBJECTIVE: To compare the treatment effectiveness of digitized and 3D-printed repositioning splints with that of conventional repositioning splints in the treatment of anterior displacement of the temporomandibular joint disc.
    METHODS: This retrospective study included 96 patients with disc displacement of the anterior temporomandibular joint. They were treated with either digitally designed and 3D-printed repositioning splints or traditional splints and followed up for at least six months. Changes in signs and symptoms such as pain and mouth opening before and after treatment were recorded to evaluate treatment outcomes.
    RESULTS: During the first month of treatment, both the digitally designed and 3D-printed repositioning splint groups (Group B) and the traditional repositioning splint group (Group A) showed significant increases in mouth opening, with increases of 4.93 ± 3.06 mm and 4.07 ± 4.69 mm, respectively, and there was no significant difference between the two groups. Both groups had a significant reduction in visual analog scale (VAS) pain scores, with Group B showing a greater reduction of 1.946 ± 1.113 compared to 1.488 ± 0.978 in Group A (P < 0.05). By the sixth month, Group B\'s mouth opening further improved to 38.65 ± 3.22 mm (P < 0.05), while Group A\'s mouth opening did not significantly improve. Regarding pain, Group A\'s VAS score decreased by 0.463 ± 0.778 after one month, and Group B\'s score decreased by 0.455 ± 0.715; both groups showed significant reductions, but there was no significant difference between the two groups.
    CONCLUSIONS: Compared with traditional repositioning splints, digitally designed and 3D-printed repositioning splints are more effective at reducing patient pain and improving mouth opening. 3D-printed repositioning splints are an effective treatment method for temporomandibular joint disc displacement and have significant potential for widespread clinical application.
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  • 文章类型: Case Reports
    背景:本病例报告旨在介绍使用定制的骨膜下植入物成功修复萎缩性部分缺牙的后下颌骨。
    方法:使用CAD-CAM技术和3D金属打印方法实现了固定假体修复。58岁的部分无牙患者表示不愿接受骨增强手术。使用两个单独的定制的骨膜下植入物治疗前下颌骨有牙齿的患者。使用具有通用外部连接的机加工骨膜下植入物,由烧结钛制成定制的假体。
    结论:骨膜下植入物比传统的骨移植和骨内植入物植入技术有几个优点,比如简单的,萎缩性颌骨的一步程序,简化治疗过程,减少整体时间。使用骨膜下植入物的治疗可以是患有严重萎缩的颌骨的个体的替代解决方案。有必要在较大样本中进行长期研究,以证实以前的报告。
    This case report aims to present the successful restoration of the atrophic partially edentulous posterior mandible using custom-made subperiosteal implants. The fixed prosthesis restoration was achieved using computer-aided design and computer-aided manufacturing technologies and 3D metal printing methods. The partially edentulous 58-year-old patient expressed a preference not to undergo bone augmentation procedures. The patient with teeth in the anterior mandible was treated with 2 separate custom-made subperiosteal implants. A custom-made implant was fabricated from sintered titanium using machined subperiosteal implants with a universal external connection. Subperiosteal implants offer several advantages over conventional bone grafting plus intraosseous implant placement techniques, such as the simple, 1-step procedure for atrophic jaws, streamlining the treatment process and reducing the overall time involved. Treatments using subperiosteal implants can be an alternative solution for individuals with severely atrophic jaws. Longer term studies in a larger sample are warranted to corroborate previous reports.
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  • 文章类型: Journal Article
    假牙旨在尽可能多地复制自然牙列的美学和功能。采用计算机辅助设计/计算机辅助制造(CAD/CAM)技术,牙科在工作流程和材料方面有了新的复兴。
    目的是比较铣削的断裂韧性,3D打印,和常规聚甲基丙烯酸甲酯(PMMA)到那些常规加工。
    10个CAD铣削PMMA块,10个3D打印PMMA块,和10个常规(热固化)PMMA块。
    在三个研究组之间进行比较时,平均弯曲模块的显着差异为P<0.05。在CAD/CAMPMMA中发现最大值,其次是传统的热固化和3D打印PMMA。
    与Leucitone199(常规)相比,Formlabs和Dentca(3D打印)的断裂韧性明显较弱(P<0.05)。与Avadent(CADCAM)相比,Leucitone199(常规)的断裂韧性明显较弱(P<0.05)。
    UNASSIGNED: Dentures aim to replicate natural dentition\'s esthetics and functions as much as possible. With computer-aided design/computer-aided manufacturing (CAD/CAM) technology, dentistry had a new renaissance with workflow and materials.
    UNASSIGNED: The aim is to compare the fracture toughness of the milled, 3D-printed, and conventional polymethyl methacrylate (PMMA) to those processed conventionally.
    UNASSIGNED: 10 CAD MILLED PMMA BLOCKS, 10 3D PRINTED PMMA BLOCKS, and 10 CONVENTIONAL (HEAT CURE) PMMA BLOCKS.
    UNASSIGNED: A significant difference was seen in the mean flexural module when compared among three study groups as P < 0.05. It was found to be maximum in CAD/CAM PMMA, followed by conventional heat cure and 3D-printed PMMA.
    UNASSIGNED: Formlabs and Dentca (3D-printed) were significantly weaker in fracture toughness compared to Leucitone 199 (conventional) (P < 0.05). Leucitone 199 (conventional) was significantly weaker in fracture toughness compared to Avadent (CAD CAM) (P < 0.05).
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  • 文章类型: Journal Article
    背景:用不锈钢金属冠(SSC)治疗龋齿儿童,但美学和精度仍需提高。目前,3D打印树脂牙冠(PRC)和计算机辅助设计/计算机辅助制造(CAD/CAM)树脂牙冠(CRC)在强度方面均满足牙冠应用的临床要求。生产时间,成本,和美学。
    目的:这项研究通过3D打印和CAD/CAM用定制树脂冠代替SSC。
    方法:在本研究中,PRC,CRC,SSC用于门牙和磨牙修复,60个冠,每组10个。制造效率,表面特性,边际拟合,并对两种不同牙冠的稳定性进行了评价。
    结果:PRC和CRC显示出优异的颜色和表面特性,虽然生产时间更长(5.3-12.4倍和3.3-9.1倍,分别)比SSC(p<0.05)。They,然而,可以在80分钟内完成。PRC和CRC的边缘间隙显著低于SSC(p<.05)(13.0-19.2倍和13.0-13.7倍)。所有材料都表现出良好的稳定性。
    结论:3D-PRCs和CAD/CAM树脂冠可以替代SSC作为临床儿童龋齿的潜在选择。
    BACKGROUND: Children with dental caries are treated with stainless steel metal crowns (SSC), but the aesthetics and precision still need to be improved. Currently, both 3D-printed resin crowns (PRC) and computer-aided design/computer-aided manufacture (CAD/CAM) resin crowns (CRC) meet the clinical requirements for crown applications in terms of strength, production time, cost, and aesthetics.
    OBJECTIVE: This study replaced SSC with customized resin crowns by 3D printing and CAD/CAM.
    METHODS: In this study, PRC, CRC, and SSC were used for incisor and molar restorations, and 60 crowns were made with 10 for each group. The fabrication efficiency, surface characteristics, marginal fit, and stability of the two different crowns were evaluated.
    RESULTS: PRC and CRC show superior color and surface characteristics, though production times are longer (5.3-12.4 times and 3.3-9.1 times, respectively) than for SSC (p < .05). They, however, can be completed within 80 min. Edge gaps for PRC and CRC are significantly lower (13.0-19.2 times and 13.0-13.7 times) than for SSC (p < .05). All materials exhibit good stability.
    CONCLUSIONS: The 3D-PRCs and CAD/CAM resin crowns may replace SSCs as a potential choice for clinical child caries.
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  • 文章类型: Journal Article
    使用三维(3D)打印技术生产缝合线材料的能力可以应用于远程医疗设施中,其中快速补充供应品不是一种选择。这是一项可行性研究,评估与标准缝线材料相比,3D打印缝线在撕裂伤伤口修复中的可用性。3D打印的缝合线材料使用熔融沉积建模3D打印机和尼龙3D打印丝制造。研究参与者的任务是对猪脚进行裂伤修复,首先用3-0WeGo尼龙缝合材料,其次是3D打印尼龙缝合线材料。26名参与者被纳入研究。调查数据表明,3D缝合材料在打结时表现如何具有统计学意义,8.9对7.5(p=0.0018)。与3-0Novafil缝合线相比,3D打印缝合线的极限拉伸强度具有统计学意义(274.8vs.199.8MPa,p=0.0096)。与商业3-0WeGo尼龙缝合线相比,3D打印缝合线在最终延伸方面也表现出统计学意义(49%vs.37%,p=0.0215)。这项研究成功地使用3D打印技术制造缝合线材料,并提供了与标准缝合线材料相比其可用性的见解。
    The capability to produce suture material using three-dimensional (3D) printing technology may have applications in remote health facilities where rapid restocking of supplies is not an option. This is a feasibility study evaluating the usability of 3D-printed sutures in the repair of a laceration wound when compared with standard suture material. The 3D-printed suture material was manufactured using a fused deposition modelling 3D printer and nylon 3D printing filament. Study participants were tasked with performing laceration repairs on the pigs\' feet, first with 3-0 WeGo nylon suture material, followed by the 3D-printed nylon suture material. Twenty-six participants were enrolled in the study. Survey data demonstrated statistical significance with how well the 3D suture material performed with knot tying, 8.9 versus 7.5 (p = 0.0018). Statistical significance was observed in the 3D-printed suture\'s ultimate tensile strength when compared to the 3-0 Novafil suture (274.8 vs. 199.8 MPa, p = 0.0096). The 3D-printed suture also demonstrated statistical significance in ultimate extension when compared to commercial 3-0 WeGo nylon suture (49% vs. 37%, p = 0.0215). This study was successful in using 3D printing technology to manufacture suture material and provided insight into its usability when compared to standard suture material.
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