textile industry

纺织工业
  • 文章类型: Journal Article
    通过利用从物联网(IoT)和企业资源计划(ERP)系统中的传感器获得的信息,可以提高纺织制造部门的织物质量预测,这些传感器与嵌入在纺织机械中的传感器相连。工业4.0概念的集成有助于利用物联网传感器数据,which,反过来,导致提高生产率和减少纺织制造过程中的交货时间。这项研究解决了纺织制造业中与织物质量有关的不平衡数据问题。它包括对七种开源自动机器学习(AutoML)技术的评估,即FLAML(快速轻量级AutoML),AutoViML(自动构建变体可解释ML模型),EvalML(评估机器学习),AutoGluon,H2OAutoML,PyCaret,和TPOT(基于树的管道优化工具)。通过采用在计算效率和预测准确性之间找到折衷的创新方法,为某些情况选择最合适的解决方案。结果表明,对于预定的目标函数,EvalML成为表现最好的AutoML模型,在平均绝对误差(MAE)方面尤其出色。另一方面,即使推理周期较长,AutoGluon在平均绝对百分比误差(MAPE)、均方根误差(RMSE),和r平方。此外,这项研究探讨了每个AutoML模型提供的特征重要性排名,阐明显著影响预测结果的属性。值得注意的是,发现sin/cos编码在表征具有大量唯一值的分类变量方面特别有效。本研究包括有关AutoML在纺织工业中应用的有用信息,并提供了采用工业4.0技术来增强织物质量预测的路线图。该研究强调了在预测准确性和计算效率之间取得平衡的重要性,强调特征重要性对模型可解释性的重要性,并为该领域的未来调查奠定基础。
    The enhancement of fabric quality prediction in the textile manufacturing sector is achieved by utilizing information derived from sensors within the Internet of Things (IoT) and Enterprise Resource Planning (ERP) systems linked to sensors embedded in textile machinery. The integration of Industry 4.0 concepts is instrumental in harnessing IoT sensor data, which, in turn, leads to improvements in productivity and reduced lead times in textile manufacturing processes. This study addresses the issue of imbalanced data pertaining to fabric quality within the textile manufacturing industry. It encompasses an evaluation of seven open-source automated machine learning (AutoML) technologies, namely FLAML (Fast Lightweight AutoML), AutoViML (Automatically Build Variant Interpretable ML models), EvalML (Evaluation Machine Learning), AutoGluon, H2OAutoML, PyCaret, and TPOT (Tree-based Pipeline Optimization Tool). The most suitable solutions are chosen for certain circumstances by employing an innovative approach that finds a compromise among computational efficiency and forecast accuracy. The results reveal that EvalML emerges as the top-performing AutoML model for a predetermined objective function, particularly excelling in terms of mean absolute error (MAE). On the other hand, even with longer inference periods, AutoGluon performs better than other methods in measures like mean absolute percentage error (MAPE), root mean squared error (RMSE), and r-squared. Additionally, the study explores the feature importance rankings provided by each AutoML model, shedding light on the attributes that significantly influence predictive outcomes. Notably, sin/cos encoding is found to be particularly effective in characterizing categorical variables with a large number of unique values. This study includes useful information about the application of AutoML in the textile industry and provides a roadmap for employing Industry 4.0 technologies to enhance fabric quality prediction. The research highlights the importance of striking a balance between predictive accuracy and computational efficiency, emphasizes the significance of feature importance for model interpretability, and lays the groundwork for future investigations in this field.
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  • 文章类型: Journal Article
    纺织服装行业高质量发展的关键在于增强技术创新,优化技术创新效率。本研究基于2013-2022年中国纺织服装行业60家A股上市公司的数据,采用三阶段DEA模型和Malmquist指数模型,从静态和动态两个角度测度技术创新效率的变化。此外,运用Tobit模型分析了管理和财务因素对技术创新效率的影响及其作用机制。结果表明:(1)与制造业及其子行业相比,2013-2022年间,纺织服装上市公司技术创新效率整体较低,且呈下降趋势;(2)这些上市公司的平均全要素生产率提高了1.7%,表现出“W”形波动,随着技术的进步,纯粹的技术效率,和规模效率均表现出微弱的改善;(3)管理和财务因素显著影响技术创新效率。具体来说,员工素质,盈利能力,和运营能力与技术创新效率正相关,具有长期有效性,虽然年龄坚定,管理费用,股权集中度,发展能力,和债务偿还能力与技术创新效率负相关;(4)不同类型的企业在管理因素的显著性,而同一个人是否同时担任两个管理职位会显著影响财务因素。
    The key to high-quality development in the textile and apparel industry lies in enhancing technological innovation and optimizing the efficiency of technological innovation. Based on data from 60 A-share listed companies in the textile and apparel sector in China from 2013 to 2022, this study employs a three-stage DEA model and the Malmquist index model to measure changes in technological innovation efficiency from static and dynamic perspectives. Additionally, it uses a Tobit model to analyze the impact and mechanisms of management and financial factors on technological innovation efficiency. The results indicate that: (1) Compared to the manufacturing industry and its sub-sectors, the overall technological innovation efficiency of listed textile and apparel companies was relatively low and showed a declining trend between 2013 and 2022; (2) Over the decade, the average total factor productivity of these listed companies increased by 1.7%, exhibiting a \"W\" shaped fluctuation, with technological progress, pure technical efficiency, and scale efficiency all showing weak improvement; (3) Management and financial factors significantly influence technological innovation efficiency. Specifically, employee quality, profitability, and operational capability are positively correlated with technological innovation efficiency and have long-term effectiveness, while firm age, management costs, equity concentration, development ability, and debt repayment capacity are negatively correlated with technological innovation efficiency; (4) Different types of enterprises show differences in the significance of management factors, while whether the same person holds both managerial positions significantly affects financial factors.
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  • 文章类型: Journal Article
    在工业部门,植物残料在纺织染色用生物着色剂的生产中受到关注。当前的研究工作集中在研究使用甜菜叶作为天然染料来源以染色棉织物的可能性。使用不同的提取方法来分离甜菜残留材料中存在的生物着色剂,并且使用5%的KOH甲醇溶液获得最有利的着色剂产率。为了获得最佳的染色结果,棉织物在60°C的温度下进行染色45分钟,使用浓度为6g/100mL的盐溶液和50mL的提取的染料溶液。使用傅立叶变换红外光谱分析对染料进行表征,证实了在叶提取物中存在槲皮素。为了创造一系列的颜色变化,在本质上是化学的媒染剂,比如单宁酸,硫酸铁,重铬酸钾,还有硫酸铜,以及基于生物的媒染剂,比如洋葱皮,石榴皮,指甲花,金色淋浴树皮,还有姜黄,被和谐地雇用。相比之下,生物媒染剂的利用导致较深的色调,表现出增强的颜色强度和优异的色牢度性能,洗涤值为4-5,4用于湿摩擦,4-5用于干摩擦,和4-5的光。这项研究的结果在生态友好的废物管理方面具有重要价值,并通过利用废弃的残留材料作为着色剂的天然来源,为工业部门的进步做出了贡献。
    In the industrial sector, vegetable residual materials have received attention in the production of bio-colorant for textile dyeing. The current research endeavor is centered on investigating the possibility of using sugar beet leaves as a natural source of dye for the purpose of dyeing cotton fabrics. Different extraction methods were utilized to isolate the bio-colorant present in sugar beet residual material, and the most favorable colorant yield was obtained using a 5% methanolic KOH solution. For optimal dyeing results, the cotton fabric performed dyeing for a duration of 45 min at a temperature of 60 °C, using a salt solution concentration of 6 g/100 mL and 50 mL of the extracted dye solution. Characterization of dye using Fourier transform infrared spectroscopy analysis confirmed the presence of quercetin in the leaf extract. For the creation of a range of color variations, mordants that were chemical in nature, such as tannic acid, iron sulfate, potassium dichromate, and copper sulfate, as well as mordants that were bio-based, such as onion peel, pomegranate peel, henna, golden shower bark, and turmeric, were employed in harmony. In comparison, the utilization of bio-mordants resulted in darker shades that exhibited enhanced color intensity and superior color fastness properties with the value of 4-5 for wash, 4 for wet rubbing, 4-5 for dry rubbing, and 4-5 for light. The findings of this study hold significant value in terms of ecofriendly waste management and contribute to advancements in the industrial sector by utilizing waste residual materials as a natural source of colorants.
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  • 文章类型: Journal Article
    纺织业是全球制造业的支柱,但它仍然代表着一个严重污染的生产部门,因为它是能源,水资源和自然资源密集型。在这里,首先回收不符合纱线和织物技术要求的废弃羊毛,准备用于废水修复的材料,专门用于去除磷酸盐。羊毛经过碱性处理,最终用FeCl3饱和,然后在室温下放置或热处理以诱导交联/稳定,获得吸附板。主要表征结果涉及碱处理对形态和结构的影响;此外,含铁的样品表现出归因于Fe3操作的交联效应的行为。批量实验表明,只有含铁的样品才能有效吸附磷酸盐,在宽pH范围内获得高去除百分比。研究了吸附等温线和动力学,暗示了一个复杂的相互作用系统。此外,在制备这种羊毛衍生的吸附板所需的碱处理期间,产生了大量留在溶液中的羊毛水解产物。这些物质,鉴于零废物程序,被分离并重新用作染色助剂。初步结果表明,羊毛水解产物可以用天然染料对棉花进行染色,这通常是一个棘手的过程。
    The textile industry is a pillar of the manufacturing sector worldwide, but it still represents a significantly polluting production sector since it is energy-, water- and natural resource-intensive. Herein, waste wool that did not meet the technical requirements to be used for yarns and fabrics was recovered first to prepare materials for wastewater remediation, specifically for phosphate removal. The wool underwent an alkaline treatment, eventually saturated with FeCl3 and then left at room temperature or thermally treated to induce crosslinking/stabilisation, obtaining adsorbent panels. The main characterisation findings concerned the impact of alkaline treatment on morphology and structure; additionally, the samples with iron displayed a behaviour attributable to a crosslinking effect operated by Fe3+. Batch experiments showed that only samples with iron were efficient in phosphate adsorption, with a high removal percentage obtained in a wide pH range. Adsorption isotherms and kinetics were investigated, suggesting a complex system of interactions. Moreover, during the alkaline treatment necessary to prepare such wool-derived adsorbent panels, a significant amount of wool hydrolysates left in the solution was produced. These substances, in view of zero-waste procedures, were isolated and re-employed as dyeing auxiliaries. Preliminary results demonstrated that the wool hydrolysates enabled the dyeing of cotton with natural dyes, which is generally a tricky process.
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  • 文章类型: Journal Article
    近年来,消费者的偏好已经开始转向天然染料,而在过去的60年里,合成染料被推到了背景中。这是由于增加了对与合成染料产生相关的潜在危害的认识,它们使用来自石化产品的原材料,并涉及强烈的化学相互作用。这种染料需要大量的能量来生产,它们对环境的负面影响增加了污染。已经发现,这些染料中的几种,特别是基于偶氮的是致癌的。相反,天然染料越来越受到科学家和研究人员的关注,因为它们具有环保等优点,可生物降解和可再生,可持续,在自然界中可用,没有处置问题,尽量减少化石燃料的消耗,抗菌,驱虫剂,和抗过敏,抗紫外线,提高染整加工效率,更便宜,对人类健康和环境没有不利影响。然而,也有一些缺点,像差的牢度性能,天然染料印刷批量生产,阴影再现性的困难,等等。尽管有这些限制,纺织行业对天然染料的需求正在显著增加,因为它们比合成染料安全得多。本研究提供了纺织品印花中天然染料的整体概念。它说明了打印性能的参数,方法,和天然染料的提取技术,印刷方法,天然和合成纤维的印刷。最后,本研究描述了天然染料在纺织品印花中的挑战和未来前景。
    In recent years, consumer preferences have begun to turn back to natural dyes, whereas synthetic dyes have been pushed into the background over the previous 60 years. This is a result of increased knowledge of the potential hazards associated with the creation of synthetic dyes, which use raw materials derived from petrochemicals and involve intense chemical interactions. Such dyes need a lot of energy to produce, and their negative effects on the environment increase pollution. It has been discovered that several of these dyes, particularly the azo-based ones are carcinogenic. On the contrary, natural dyes are getting more attention from scientists and researchers as a result of their several advantages like being eco-friendly, biodegradable and renewable, sustainable, available in nature, having no disposal problems, minimizing the consumption of fossil fuel, anti-bacterial, insect repellent, and anti-allergic, anti-ultraviolet, intensify dyeing and finishing process efficiency, less expensive, and no adverse effects on human health and environment. However, there are also some drawbacks, like poor fastness properties, natural dye printing for bulk production, difficulties in reproducibility of shades, and so forth. Despite all these limitations, the demand for natural dyes is increasing significantly in textile industries because they offer far more safety than synthetic dyes. This study provides an overall concept of the natural dyes in textile printing. It illustrates parameters of printing performance, methods, and techniques of extraction of natural dyes, printing methods, and printing of natural and synthetic fibers. Finally, this study describes the challenges and future prospects of natural dyes in textile printing.
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  • 文章类型: Journal Article
    一些主要用于纺织工业的合成染料与内分泌干扰有关,导致不孕,在其他疾病中。尚不清楚绝经前染料中职业接触Vat纺织染料是否会改变激素水平。
    我们旨在确定职业性接触还原染料对卵泡期和黄体期女性纺织染料生殖激素的可能影响,同时将其与年龄类别和暴露持续时间相关。
    在\"Itoku\",Abeokuta,尼日利亚,在约80名女性参与者中,年龄和性别匹配者为55名非暴露(对照)女性参与者.使用半结构化问卷,社会人口统计学,获得参与者的职业细节和LMP.在卵泡期和黄体期收集血清样品,并使用酶免疫分析法测定雌性激素。采用Mann-WhitneyU和Z-统计量进行比较。P值<0.05被认为是显著的。
    在卵泡期,结果表明,暴露者的平均FSH排名较低(≤20岁),而雌二醇排名较高(p<0.05)(31-40岁)。黄体期(年龄31-40岁)的孕酮和雌二醇的平均等级在暴露者中较高(p<0.05),而雌二醇(年龄≥41岁)排名较低(p<0.05)。催乳素与暴露时间呈显着的负相关。
    在Abeokuta中,女性染料中的Vat染料的职业暴露与一些性激素破坏有关,这似乎与年龄和暴露时间有关。
    UNASSIGNED: Some synthetic dyes used mainly in textile industries have been associated with endocrine disruption, resulting in infertility, among other disorders. It is unknown if occupational exposure to Vat textile dyes among premenopausal dyers alters hormonal levels.
    UNASSIGNED: We aimed at determining the probable effects of occupational exposure to Vat dyes on reproductive hormones of female textile dyers in the follicular and luteal phases while relating this to age categories and duration of exposure.
    UNASSIGNED: Thirty-three premenopausal Vat textile dyers at \"Itoku\", Abeokuta, Nigeria, among a population of about 80 female dyers were age and sex-matched with 55 non-exposed (control) female participants. Using semi-structured questionnaires, socio-demographic, occupational details and the LMP of participants were obtained. Serum samples were collected in follicular and luteal phases and assayed for female sex hormones using Enzyme Immunoassay. Mann-Whitney U and Z- statistic were used for comparison of the two groups. P-value < 0.05 was considered to be significant.
    UNASSIGNED: In the follicular phase, the result showed a lower mean FSH ranking (in age category ≤20 years) and higher (p<0.05) Estradiol ranking (in age category 31-40 years) in the exposed than the unexposed. Mean ranks of Progesterone and Estradiol in the luteal phase (age category 31-40 years) were higher (p<0.05) in the exposed, while Estradiol (age category ≥41years) ranked lower (p<0.05). Prolactin demonstrated a significant inverse relationship with the duration of exposure.
    UNASSIGNED: Occupational exposure to Vat dye among female dyers in Abeokuta is associated with some sex hormone disruption which appears to be age and duration of exposure-related.
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  • 文章类型: Journal Article
    一种采用逐层(LbL)自组装方法的新型改性技术,与压力辅助过滤系统集成,开发用于增强商业聚醚砜(PES)微滤(MF)膜。该修饰涉及结合氧化石墨烯(GO)纳米片并入单宁酸(TA)。通过综合表征分析证实了LbL方法的有效性,包括ATR-FTIR,SEM,水接触角(WCA),和平均孔径测量值,将改性膜与原始市售膜进行比较。使用三因子设计对PESMF膜的16种变体进行了表面改性,以TA和GO的沉积量为关键因素。系统地研究了这些因素对膜形态和性能的影响,重点关注纯水渗透率(PWP)等参数,蓝可唑(BC)染料去除效率,和通量恢复率(FRR)。用最大量的GO(0.1mg,0.55wt%)和TA作为内层和外层表现出明显的FRR和明显的BC去除,超过80%。值得注意的是,当在第一层中使用0.2(1.11重量%)或0.4mg(2.22重量%)时,没有观察到显著差异,如Tukey均值检验所示。此外,在模拟染料浴废水的过滤中评估了称为MF/TA0.4GO0.1TA0.4的改性膜,BC去除效率为49.20%,盐去除效率为27.74%。总之,本研究中提出的新型PESMF膜改性有效地增强了压力驱动分离过程的关键性能。
    A novel modification technique employing a layer-by-layer (LbL) self-assembly method, integrated with a pressure-assisted filtration system, was developed for enhancing a commercial polyethersulfone (PES) microfiltration (MF) membrane. This modification involved the incorporation of tannic acid (TA) in conjunction with graphene oxide (GO) nanosheets. The effectiveness of the LbL method was confirmed through comprehensive characterization analyses, including ATR-FTIR, SEM, water contact angle (WCA), and mean pore size measurements, comparing the modified membrane with the original commercial one. Sixteen variations of PES MF membranes were superficially modified using a three-factorial design, with the deposited amount of TA and GO as key factors. The influence of these factors on the morphology and performance of the membranes was systematically investigated, focusing on parameters such as pure water permeability (PWP), blue corazol (BC) dye removal efficiency, and flux recovery rate (FRR). The membranes produced with the maximum amount of GO (0.1 mg, 0.55 wt%) and TA as the inner and outer layers demonstrated remarkable FRR and significant BC removal, exceeding 80%. Notably, there was no significant difference observed when using either 0.2 (1.11 wt%) or 0.4 mg (2.22 wt%) in the first layer, as indicated by the Tukey mean test. Furthermore, the modified membrane designated as MF/TA0.4GO0.1TA0.4 was evaluated in the filtration of a simulated dye bath wastewater, exhibiting a BC removal efficiency of 49.20% and a salt removal efficiency of 27.74%. In conclusion, the novel PES MF membrane modification proposed in this study effectively enhances the key properties of pressure-driven separation processes.
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  • 文章类型: Journal Article
    纺织工业的发展对自然环境有负面影响。棉花种植,染色织物,washing,和整理需要大量的水和能源,并使用许多化学品。纺织工业产生的最危险的污染物之一是染料。其中大多数具有复杂的化学结构和对环境的不利影响。尤其是偶氮染料,其被细菌分解可能导致致癌芳香胺的形成,引起了很多关注。利用微生物的代谢潜力来生物降解染料似乎是将其从污染环境中消除的有希望的解决方案。基因组学等组学科学的发展,转录组学,蛋白质组学,代谢组学允许对细胞中发生的过程进行全面的研究。尤其是多组学,它结合了来自不同生物分子水平的数据,提供对整个生物降解过程的综合理解。多亏了这个,有可能阐明染料生物降解机制的分子基础,并开发染料污染环境的有效生物修复方法。
    The development of the textile industry has negative effects on the natural environment. Cotton cultivation, dyeing fabrics, washing, and finishing require a lot of water and energy and use many chemicals. One of the most dangerous pollutants generated by the textile industry is dyes. Most of them are characterized by a complex chemical structure and an unfavorable impact on the environment. Especially azo dyes, whose decomposition by bacteria may lead to the formation of carcinogenic aromatic amines and raise a lot of concern. Using the metabolic potential of microorganisms that biodegrade dyes seems to be a promising solution for their elimination from contaminated environments. The development of omics sciences such as genomics, transcriptomics, proteomics, and metabolomics has allowed for a comprehensive approach to the processes occurring in cells. Especially multi-omics, which combines data from different biomolecular levels, providing an integrative understanding of the whole biodegradation process. Thanks to this, it is possible to elucidate the molecular basis of the mechanisms of dye biodegradation and to develop effective methods of bioremediation of dye-contaminated environments.
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  • 文章类型: Journal Article
    高度着色的偶氮染料污染的废水对环境构成重大威胁,需要在排放前进行有效处理。厌氧处理方法是一种经济有效的解决方案,而其耗时和低效的过程对工业规模带来了巨大的挑战。因此,铁材料的使用提供了一个有希望的替代方案。实验室研究表明,与铁材料耦合的系统可以提高脱色效率并减少处理时间。为了充分发挥铁材料用于厌氧偶氮染料处理的潜力,基于个人相关研究的综合和评估,到目前为止还没有进行过,是必要的。这篇评论提供了,第一次,对偶氮染料处理中使用铁材料的广泛而详细的概述,专注于脱色。这篇综述评估了治疗潜力,分析了影响因素及其影响,并提出了利用铁材料增强厌氧染料处理的代谢途径。此外,讨论了铁材料的物理化学特性,以阐明偶氮染料增强生物还原的机理。这项研究进一步解决了当前的障碍,并概述了铁耦合处理系统工业规模应用的未来前景。
    Highly colored azo dye-contaminated wastewater poses significant environmental threats and requires effective treatment before discharge. The anaerobic azo dye treatment method is a cost-effective and environmentally friendly solution, while its time-consuming and inefficient processes present substantial challenges for industrial scaling. Thus, the use of iron materials presents a promising alternative. Laboratory studies have demonstrated that systems coupled with iron materials enhance the decolorization efficiency and reduce the processing time. To fully realize the potential of iron materials for anaerobic azo dye treatment, a comprehensive synthesis and evaluation based on individual-related research studies, which have not been conducted to date, are necessary. This review provides, for the first time, an extensive and detailed overview of the utilization of iron materials for azo dye treatment, with a focus on decolorization. It assesses the treatment potential, analyzes the influencing factors and their impacts, and proposes metabolic pathways to enhance anaerobic dye treatment using iron materials. The physicochemical characteristics of iron materials are also discussed to elucidate the mechanisms behind the enhanced bioreduction of azo dyes. This study further addresses the current obstacles and outlines future prospects for industrial-scale application of iron-coupled treatment systems.
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  • 文章类型: Journal Article
    这种审查方法分为两个范围,以关注污染威胁。我们涵盖纳米材料在化石燃料燃烧引起的污染中的应用,纺织染料废水。从汽车尾气释放的有毒排放物包括NOX。SOX和PAHs会导致严重的呼吸和呼吸系统疾病。庞大的纺织和皮革行业产生的废水是潜在的威胁,对人类生命和环境问题产生巨大的健康问题。第一部分对纳米材料在替代生物燃料生产中的作用进行了广泛的设想。此外,合成纳米材料的绿色来源特别重要。纳米催化剂在沼气等生物衍生燃料中的应用,生物油,生物乙醇,和生物柴油是本文的主题。第二部分涵盖了印度当前的污染水平统计数据,并讨论了其应对污染风险的步骤。讨论了从放电中消除染料和化学物质的预处理方法和行业追求的最新趋势的清晰画面。纳米催化在实现无排放燃料和无毒性流出物方面的实质性方面以及在该领域的增强被赋予。这篇综述描述了可持续未来对纳米材料和技术的依赖。
    This review approach is divided into two scopes to focus the pollution threats. We cover the applications of nanomaterials to curtail the pollution induced by fossil fuel combustion, and textile dye effluents. Toxic emissions released from automobile exhaust that comprise of NOX. SOX and PAHs compile to harsh breathing and respiratory troubles. The effluents generated from the mammoth textile and leather industry is potential threat to beget massive health issues to human life, and environmental problem. Part I projects the broad envisage on role of nano materials in production of alternative biofuels. In addition, green sources for synthesizing nanomaterials are given special importance. Nano catalyst\'s utilization in bio-derived fuels such as biogas, bio-oil, bioethanol, and biodiesel are catered to this article. Part II cover the current statistics of textile effluent pollution level in India and its steps in confronting the risks of pollution are discussed. A clear picture of the nano techniques in pre-treatment, and the recent nano related trends pursued in industries to eliminate the dyes and chemicals from the discharges is discussed. The substantial aspect of nano catalysis in achieving emission-free fuel and toxic-free effluents and the augmentation in this field is conferred. This review portrays the dependency on nano materials & technology for sustainable future.
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