Scale-up

放大
  • 文章类型: Journal Article
    本研究旨在开发一种用于食品包装的增值生物基聚合物产品。聚(3-羟基丁酸酯-共-3-羟基戊酸酯)(PHBV)是一种有前途的生物塑料,其加工性能和脆性受到限制,我们小组先前通过掺入与过氧化物和助剂相容的高分子量天然橡胶(NR)来解决。然而,在工业环境中的可加工性证明是困难的。环氧咖啡油(COE),一种源自废物的增塑剂,通过挤出掺入PHBV/NR/过氧化物/助剂基质中,并评价所得片材的性能。COE的掺入显着降低了PHBV/NR片材的氧气和水渗透性。最高降解温度Tpeak(°C)增加了约4.6°C,相对于原始PHBV,结晶度降低了约15.5%,表明良好的热稳定性。PHBV/NR共混物的熔融温度(Tm)和玻璃化转变温度(Tg)在COE掺入下保持不变。X-射线衍射(XRD)显示增塑共混物的晶体尺寸减小约10.36%。能量色散X射线分析(EDAX)和扫描电子显微镜(SEM)证实了良好的分散而没有相分离。增塑共混物的吸水率降低了61.02%,而表面接触角测量显示改进的耐水性。塑化的PHBV片材由于其高热稳定性而显示出环保包装膜的前景,有效的阻隔性能,和工业可扩展性。
    This study aimed to develop a value-added bio-based polymer product for food packaging. Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) is a promising bioplastic with limitations in processability and brittleness, which our group previously addressed by incorporating high-molecular-weight natural rubber (NR) compatibilized with peroxide and coagent. Yet, processability in an industrial setting proved difficult. Coffee oil epoxide (COE), a waste-derived plasticizer, was incorporated into the PHBV/NR/peroxide/coagent matrix via extrusion, and properties of resulting sheets were evaluated. COE incorporation significantly decreased the oxygen and water permeability of the PHBV/NR sheets. Maximum degradation temperature Tpeak (°C) increased by ~4.6 °C, and degree of crystallinity decreased by ~15.5% relative to pristine PHBV, indicating good thermal stability. Melting (Tm) and glass transition temperatures (Tg) of the PHBV/NR blend remained unchanged with COE incorporation. X-ray diffraction (XRD) revealed ~10.36% decrease in crystal size for the plasticized blend. Energy-dispersive X-ray analysis (EDAX) and scanning electron microscopy (SEM) confirmed good dispersion with no phase separation. The water uptake capacity of the plasticized blend was reduced by 61.02%, while surface contact angle measurements showed improved water resistance. The plasticized PHBV sheet shows promise for environmentally friendly packaging films due to its high thermal stability, effective barrier properties, and industrial scalability.
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  • 文章类型: Journal Article
    背景:学习卫生系统(LHS)-以证据产生和应用的周期为特征-越来越多的人认识到它们在改善公共卫生干预措施和优化健康影响方面的潜力;然而,很少有证据表明它们在公共卫生实践中的应用。这里,我们描述了澳大利亚公共卫生部门如何应用LHS方法来成功改进支持学校体育活动政策实施的模式.
    方法:这项工作是在强有力的研究实践伙伴关系的背景下进行的。LHS的核心能力包括:i)伙伴关系和利益相关者参与;ii)劳动力发展和学习健康社区;iii)多学科的科学专业知识;iv)实践数据收集和管理系统;v)证据监测和综合;vi)决策的治理和组织过程。使用了三个周期的数据生成和应用。在每个循环中,在新南威尔士州小学进行的随机对照试验用于生成有关支持模型对改善学校实施政府体育活动政策的有效性的数据,其交付成本,以及采用和可接受性等过程措施。每种类型的数据都进行了独立分析,合成,然后提交给一个多学科的研究人员和从业者团队,在与利益相关者协商后,导致协作决策,以逐步改进支持模型。
    结果:第1周期测试了支持模型的第一个版本(由针对已确定的政策实施障碍的五个实施策略组成),并显示了该模型在改善学校政策实施方面的可行性和有效性。进行了数据知情的更改,以增强影响,包括增加三个实施战略,以解决悬而未决的障碍。周期2(现在,测试了八个实施策略的一揽子计划)建立了模型的有效性和成本效益,以改善学校的政策实施。进行了数据知情变更,以降低交付成本,特别是采用最昂贵的策略来减少外部支持人员的面对面联系。第3周期表明,适应措施使交付的相对成本降至最低,而不会对效果产生不利影响。
    结论:通过此过程,我们确定了一种有效的,成本效益高,服务交付的可接受和可扩展的策略实现支持模型。这为寻求优化循证干预措施对健康的影响的其他机构提供了重要信息,以告知或支持LHS方法。
    BACKGROUND: Learning Health Systems (LHS) - characterised by cycles of evidence generation and application - are increasingly recognised for their potential to improve public health interventions and optimise health impacts; however there is little evidence of their application in the context of public health practice. Here, we describe how an Australian public health unit applied a LHS approach to successfully improve a model of support for implementation of a school-based physical activity policy.
    METHODS: This body of work was undertaken in the context of a strong research-practice partnership. Core LHS capabilities included: i) partnerships and stakeholder engagement; ii) workforce development and learning health communities; iii) multi-disciplinary scientific expertise; iv) practice data collection and management system; v) evidence surveillance and synthesis; and vi) governance and organisational processes of decision making. Three cycles of data generation and application were used. Within each cycle, randomised controlled trials conducted in NSW primary schools were used to generate data on the support model\'s effectiveness for improving schools\' implementation of a government physical activity policy, its delivery costs, and process measures such as adoption and acceptability. Each type of data were analysed independently, synthesised, and then presented to a multi-disciplinary team of researchers and practitioners, in consult with stakeholders, leading to collaborative decisions for incremental improvements to the support model.
    RESULTS: Cycle 1 tested the first version of the support model (composed of five implementation strategies targeting identified barriers of policy implementation) and showed the model\'s feasibility and efficacy for improving schools\' policy implementation. Data-informed changes were made to enhance impact, including the addition of three implementation strategies to address outstanding barriers. Cycle 2 (now, testing a package of eight implementation strategies) established the model\'s effectiveness and cost-effectiveness for improving school\'s policy implementation. Data-informed changes were made to reduce delivery costs, specifically adapting the costliest strategies to reduce in-person contact from external support personnel. Cycle 3 showed that the adaptations minimised the relative cost of delivery without adversely impacting on the effect.
    CONCLUSIONS: Through this process, we identified an effective, cost-effective, acceptable and scalable policy implementation support model for service delivery. This provides important information to inform or support LHS approaches for other agencies seeking to optimise the health impact of evidence-based interventions.
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  • 文章类型: Journal Article
    细胞和基因疗法是解决各种严重疾病和未满足需求的创新解决方案。过继细胞疗法(ACT),一种细胞免疫疗法,近年来由于嵌合抗原受体CAR-T产品的批准而受到青睐。市场研究表明,到2030年,该行业的价值预计将达到244亿美元,复合年增长率(CAGR)为21.5%。更重要的是,ACT被认为是有效的希望和未来,为全世界的医疗从业者和患者提供个性化的癌症治疗。这种治疗方法的重大全球势头突出表明,迫切需要将其确立为一种实用和标准化的方法。了解细胞培养条件如何影响T细胞的扩增和分化是至关重要的。然而,在确保制造过程的稳健性和可重复性方面存在持续的挑战。目前的研究评估了各种过继性T细胞培养平台,以实现数十亿细胞的大规模生产和高质量的细胞输出,同时细胞死亡最少。它检查了生物反应器参数等因素,媒体,补充和刺激。这项研究解决了制造中可扩展性和可重复性的基本挑战,这对于使过继性T细胞疗法成为一种可获得且强大的新型癌症疗法至关重要。
    Cell and gene therapies are an innovative solution to various severe diseases and unfulfilled needs. Adoptive cell therapy (ACT), a form of cellular immunotherapies, has been favored in recent years due to the approval of chimeric antigen receptor CAR-T products. Market research indicates that the industry\'s value is predicted to reach USD 24.4 billion by 2030, with a compound annual growth rate (CAGR) of 21.5%. More importantly, ACT is recognized as the hope and future of effective, personalized cancer treatment for healthcare practitioners and patients worldwide. The significant global momentum of this therapeutic approach underscores the urgent need to establish it as a practical and standardized method. It is essential to understand how cell culture conditions affect the expansion and differentiation of T-cells. However, there are ongoing challenges in ensuring the robustness and reproducibility of the manufacturing process. The current study evaluated various adoptive T-cell culture platforms to achieve large-scale production of several billion cells and high-quality cellular output with minimal cell death. It examined factors such as bioreactor parameters, media, supplements and stimulation. This research addresses the fundamental challenges of scalability and reproducibility in manufacturing, which are essential for making adoptive T-cell therapy an accessible and powerful new class of cancer therapeutics.
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  • 文章类型: Journal Article
    人类肝脏干细胞(HLSCs)作为细胞治疗的评估需要可扩展,控制膨胀过程。我们首先专注于定义HLSC膨胀的适当工艺参数,如种子密度,使用抗生素,常规2D培养系统中的最佳细胞年龄和临界代谢物浓度。为了扩大规模,我们将HLSC膨胀转移到多板和搅拌罐生物反应器系统,以确定其局限性。为了有效扩增,需要4000个细胞cm-2的接种密度。虽然生长没有受到抗生素的显著影响,乳酸和氨的浓度是重要的。观察到至少20个累积人口倍增(CPD)的最大扩展能力,确认HLSC的增长,身份和功能。对于HLSCs在多板生物反应器系统Xpansion(XPN)中的扩增,由于低kLa为0.076h-1,氧气供应策略得到了优化。XPN生物反应器的最终平均细胞密度为94±8×103个细胞cm-2,是T烧瓶中标准方法的两倍以上。然而,在更大的XPN50设备中,HLSC密度仅达到28±0.9×103细胞cm-2,而葡萄糖消耗率增加了8倍。在完全控制的2升搅拌罐生物反应器(STR)中,HLSC在均质微环境中使用先进的过程分析技术以与T-烧瓶和XPN50过程相当的速率扩增。最终,使用两种不同的生物反应器系统成功地扩大了HLSCs的规模,导致足够数量的可行的,用于治疗应用的功能性和未分化HLSCs。
    The assessment of human liver stem cells (HLSCs) as cell therapeutics requires scalable, controlled expansion processes. We first focused on defining appropriate process parameters for HLSC expansion such as seeding density, use of antibiotics, optimal cell age and critical metabolite concentrations in conventional 2D culture systems. For scale-up, we transferred HLSC expansion to multi-plate and stirred-tank bioreactor systems to determine their limitations. A seeding density of 4000 cells cm-2 was needed for efficient expansion. Although growth was not significantly affected by antibiotics, the concentrations of lactate and ammonia were important. A maximum expansion capacity of at least 20 cumulative population doublings (cPDs) was observed, confirming HLSC growth, identity and functionality. For the expansion of HLSCs in the multi-plate bioreactor system Xpansion (XPN), the oxygen supply strategy was optimized due to a low kLa of 0.076 h-1. The XPN bioreactor yielded a final mean cell density of 94 ± 8 × 103 cells cm-2, more than double that of the standard process in T-flasks. However, in the larger XPN50 device, HLSC density reached only 28 ± 0.9 × 103 cells cm-2, while the glucose consumption rate increased 8-fold. In a fully-controlled 2 L stirred-tank bioreactor (STR), HLSCs expanded at a comparable rate to the T-flask and XPN50 processes in a homogeneous microenvironment using advanced process analytical technology. Ultimately, the scale-up of HLSCs was successful using two different bioreactor systems, resulting in sufficient numbers of viable, functional and undifferentiated HLSCs for therapeutic applications.
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  • 文章类型: Journal Article
    早期发现镰状细胞病(SCD)对于降低受影响儿童的死亡率至关重要。苏里南目前缺乏针对SCD的新生儿筛查计划(NSP)。我们执行了一个试点计划来评估这一计划的可扩展性。从五个出生中心收集干燥的血斑并进行电泳分析。程序的可扩展性是使用不采用来评估的,放弃,扩大规模,传播,和可持续性框架。跨越六个领域的挑战(疾病,技术,价值主张,采用者系统,organization,和社会制度),被分层分类得很简单?,复杂?,还是复杂的?事实证明,执行主要面临复杂挑战的方案是困难的,而在主要复杂领域的方案可能无法实现。在5185例成功筛查的新生儿中,有33例(0.64%)检测到SCD。大多数领域被分类为简单或复杂。确定了苏里南的疾病检测和筛查技术适用性,有利的父母接受。方案实施只需要医务人员进行少量的例行调整。复杂的挑战包括依赖外部供应商进行技术维护,确保受影响的新生儿及时获得专门的儿科护理,并确保可持续的财务资金。扩大规模具有挑战性但可行,特别是有针对性地关注已确定的复杂挑战。
    The early detection of sickle cell disease (SCD) is vital to reduce mortality among affected children. Suriname currently lacks a newborn screening programme (NSP) for SCD. We performed a pilot programme to evaluate the scalability of such an initiative. Dried blood spots were collected from five birth centres and subjected to electrophoresis analysis. The programme scalability was evaluated using the non-adoption, abandonment, scale-up, spread, and sustainability framework. Challenges across six domains (illness, technology, value proposition, adopter system, organisation, and societal system), were categorised hierarchically as simple 😊, complicated 😐, or complex 😢. It has been proven that implementing programmes with mainly complicated challenges is difficult and those in mainly complex areas may be unachievable. SCD was detected in 33 of 5185 (0.64%) successfully screened newborns. Most of the domains were classified as simple or complicated. Disease detection and technology suitability for screening in Suriname were confirmed, with favourable parental acceptance. Only minor routine adjustment was required from the medical staff for programme implementation. Complex challenges included a reliance on external suppliers for technical maintenance, ensuring timely access to specialised paediatric care for affected newborns, and securing sustainable financial funding. Scaling up is challenging but feasible, particularly with a targeted focus on identified complex challenges.
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  • 文章类型: Journal Article
    预测促进干细胞介导的内源性修复的分子的功能评估通常需要低通量并阻碍发现率的体内移植研究。为功能验证研究提供更大的吞吐量,我们小型化了,简化并扩展了先前开发的肌肉内源性修复(MEndR)体外试验的功能,该试验显示可捕获体内肌肉内源性修复的重要事件。
    mini-MEndR测定由设计用于96孔板的小型化纤维素支架组成,其孔隙被包封在基于纤维蛋白的水凝胶中的人成肌细胞浸润以形成工程化的骨骼肌组织。将凝血酶预吸附到纤维素支架上有助于原位组织聚合,一个关键的修改,使新用户能够迅速获得检测专业知识。生成3D肌管模板后,肌肉干细胞(MuSCs),使用改进的磁激活细胞分选方案从消化的小鼠骨骼肌组织中富集,被雕刻在工程模板内。鼠MuSCs被荧光标记,能够共同评估人和小鼠Pax7+细胞对药物治疗的反应。通过用肌毒素损伤肌肉组织以启动“在培养皿中”的内源性修复来引入再生环境。使用高含量成像系统在终点收集表型数据,并使用基于ImageJ的图像分析管道进行分析。
    小型化的格式和改进的制造方案将试剂成本降低了一半,动手播种时间减少了三倍,而图像分析管道节省了40小时的劳动力。通过评估2D和3D培养中的多个市售人类原代成肌细胞系,我们建立了细胞系选择的质量保证指标,使Myotube模板质量标准化。在微型化培养测定中概述了已知的MuSC介导的修复调节剂(p38/βMAPK抑制)的体内结果(增强的肌肉产生和Pax7细胞扩增)。但只有在干细胞和再生环境的存在下。
    微型化预测分析提供了一种简单的,缩放平台共同研究人和小鼠骨骼肌内源性修复分子调节剂,因此是加速肌肉内源性修复发现管道的有前途的策略。
    在线版本包含10.1186/s44330-024-00005-4提供的补充材料。
    UNASSIGNED: Functional evaluation of molecules that are predicted to promote stem cell mediated endogenous repair often requires in vivo transplant studies that are low throughput and hinder the rate of discovery. To offer greater throughput for functional validation studies, we miniaturized, simplified and expanded the functionality of a previously developed muscle endogenous repair (MEndR) in vitro assay that was shown to capture significant events of in vivo muscle endogenous repair.
    UNASSIGNED: The mini-MEndR assay consists of miniaturized cellulose scaffolds designed to fit in 96-well plates, the pores of which are infiltrated with human myoblasts encapsulated in a fibrin-based hydrogel to form engineered skeletal muscle tissues. Pre-adsorbing thrombin to the cellulose scaffolds facilitates in situ tissue polymerization, a critical modification that enables new users to rapidly acquire assay expertise. Following the generation of the 3D myotube template, muscle stem cells (MuSCs), enriched from digested mouse skeletal muscle tissue using an improved magnetic-activated cell sorting protocol, are engrafted within the engineered template. Murine MuSCs are fluorescently labeled, enabling co-evaluation of human and mouse Pax7+ cell responses to drug treatments. A regenerative milieu is introduced by injuring the muscle tissue with a myotoxin to initiate endogenous repair \"in a dish\". Phenotypic data is collected at endpoints with a high-content imaging system and is analyzed using ImageJ-based image analysis pipelines.
    UNASSIGNED: The miniaturized format and modified manufacturing protocol cuts reagent costs in half and hands-on seeding time ~ threefold, while the image analysis pipelines save 40 h of labour. By evaluating multiple commercially available human primary myoblast lines in 2D and 3D culture, we establish quality assurance metrics for cell line selection that standardizes myotube template quality. In vivo outcomes (enhanced muscle production and Pax7+ cell expansion) to a known modulator of MuSC mediated repair (p38/β MAPK inhibition) are recapitulated in the miniaturized culture assay, but only in the presence of stem cells and the regenerative milieu.
    UNASSIGNED: The miniaturized predictive assay offers a simple, scaled platform to co-investigate human and mouse skeletal muscle endogenous repair molecular modulators, and thus is a promising strategy to accelerate the muscle endogenous repair discovery pipeline.
    UNASSIGNED: The online version contains supplementary material available at 10.1186/s44330-024-00005-4.
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  • 文章类型: Journal Article
    纳米疗法在治疗许多癌症方面获得了极大的关注,主要是因为它们可以在肿瘤中积累和/或选择性靶向肿瘤,导致包封药物的药效学改善。设计纳米治疗特性的灵活性,包括尺寸,形态学,药物释放概况,和表面特性使纳米治疗成为癌症药物配方的独特平台。包括胶束和树枝状聚合物的聚合物纳米治疗剂代表了过去十年中开发的大量制剂策略。然而,与脂质体和基于脂质的纳米治疗剂相比,聚合物纳米疗法在实验室中的临床翻译有限。用于临床翻译的聚合物纳米治疗剂制剂的关键限制之一是制备一致且均匀的大规模批次的再现性。在这次审查中,我们描述了聚合物纳米疗法,并讨论了最常见的实验室和放大制剂方法,特别是那些建议临床癌症治疗。我们还概述了将聚合物纳米治疗剂扩展到临床级制剂的主要挑战和机遇。最后,我们将回顾将纳米疗法推向临床的监管要求和挑战。
    Nanotherapeutics have gained significant attention for the treatment of numerous cancers, primarily because they can accumulate in and/or selectively target tumors leading to improved pharmacodynamics of encapsulated drugs. The flexibility to engineer the nanotherapeutic characteristics including size, morphology, drug release profiles, and surface properties make nanotherapeutics a unique platform for cancer drug formulation. Polymeric nanotherapeutics including micelles and dendrimers represent a large number of formulation strategies developed over the last decade. However, compared to liposomes and lipid-based nanotherapeutics, polymeric nanotherapeutics have had limited clinical translation from the laboratory. One of the key limitations of polymeric nanotherapeutics formulations for clinical translation has been the reproducibility in preparing consistent and homogeneous large-scale batches. In this review, we describe polymeric nanotherapeutics and discuss the most common laboratory and scale-up formulation methods, specifically those proposed for clinical cancer therapies. We also provide an overview of the major challenges and opportunities for scaling polymeric nanotherapeutics to clinical-grade formulations. Finally, we will review the regulatory requirements and challenges in advancing nanotherapeutics to the clinic.
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  • 文章类型: Journal Article
    背景:人工智能(AI)技术有望“彻底改变”医疗保健。然而,尽管他们的承诺,他们在医疗保健组织和系统中的整合仍然有限。这项研究的目的是探索和理解他们在加拿大领先的学术医院整合的系统性挑战和影响。
    方法:对29个利益相关者进行了半结构化访谈,这些利益相关者关注组织内大量AI技术的集成(例如,经理,临床医生,研究人员,病人,技术提供商)。使用非收养法收集和分析数据,放弃,放大,传播,可持续发展(NASSS)框架。
    结果:在促成因素和条件中,我们的发现强调:支持性的组织文化和领导力,导致连贯的组织创新叙述;高级管理层和前线团队之间的相互信任和透明沟通;冠军的存在,翻译者,以及能够建立桥梁和信任的AI边界扳手;以及吸引技术和临床人才和专业知识的能力。制约因素和障碍包括:人工智能技术价值的对比定义和衡量这种价值的方法;缺乏现实生活和基于背景的证据;不同的患者数字和健康素养能力;组织动态之间的不一致,临床和行政流程,基础设施,和人工智能技术;缺乏涵盖实施的筹资机制,适应,和所需的专业知识;实践变化带来的挑战,新的专业知识开发,和专业身份;缺乏官方专业人士,报销,缺乏上市前和上市后批准的法律和治理框架;人工智能技术的业务和融资模式的多样性;投资者的优先事项与医疗保健组织和系统的需求和期望之间的不一致。
    结论:感谢多维NASSS框架,这项研究为从全面的社会技术角度分析医疗保健中的AI技术提供了原始见解和详细的学习基础。我们的发现强调了在当前将AI技术引入临床例程的努力中考虑医疗机构和系统特征的复杂性的重要性。这项研究增加了现有的文献,可以为明智的决策提供信息,负责任,以及这些技术在医疗保健组织和系统中的可持续集成。
    BACKGROUND: Artificial intelligence (AI) technologies are expected to \"revolutionise\" healthcare. However, despite their promises, their integration within healthcare organisations and systems remains limited. The objective of this study is to explore and understand the systemic challenges and implications of their integration in a leading Canadian academic hospital.
    METHODS: Semi-structured interviews were conducted with 29 stakeholders concerned by the integration of a large set of AI technologies within the organisation (e.g., managers, clinicians, researchers, patients, technology providers). Data were collected and analysed using the Non-Adoption, Abandonment, Scale-up, Spread, Sustainability (NASSS) framework.
    RESULTS: Among enabling factors and conditions, our findings highlight: a supportive organisational culture and leadership leading to a coherent organisational innovation narrative; mutual trust and transparent communication between senior management and frontline teams; the presence of champions, translators, and boundary spanners for AI able to build bridges and trust; and the capacity to attract technical and clinical talents and expertise. Constraints and barriers include: contrasting definitions of the value of AI technologies and ways to measure such value; lack of real-life and context-based evidence; varying patients\' digital and health literacy capacities; misalignments between organisational dynamics, clinical and administrative processes, infrastructures, and AI technologies; lack of funding mechanisms covering the implementation, adaptation, and expertise required; challenges arising from practice change, new expertise development, and professional identities; lack of official professional, reimbursement, and insurance guidelines; lack of pre- and post-market approval legal and governance frameworks; diversity of the business and financing models for AI technologies; and misalignments between investors\' priorities and the needs and expectations of healthcare organisations and systems.
    CONCLUSIONS: Thanks to the multidimensional NASSS framework, this study provides original insights and a detailed learning base for analysing AI technologies in healthcare from a thorough socio-technical perspective. Our findings highlight the importance of considering the complexity characterising healthcare organisations and systems in current efforts to introduce AI technologies within clinical routines. This study adds to the existing literature and can inform decision-making towards a judicious, responsible, and sustainable integration of these technologies in healthcare organisations and systems.
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  • 文章类型: Journal Article
    在8天的过程中,使用连续稳定的生产细胞系,采用准灌注培养来加强慢病毒载体(LV)的制造。初步研究旨在确定可扩展的播种密度,具有3、4和5×104个细胞cm-2,可提供相似的感染性LV比生产率。选择3×104个细胞cm-2的种子,并且调节准灌注以使抑制代谢物积累和在37°C下的载体暴露最小化。在每天1、2和3个血管体积(VVD)时,感染性LV和物理LV的特定生产率相似。选择1个VVD以最小化下游处理量。优化后的工艺放大了50倍,达到1,264cm2烧瓶,达到相似的LV滴度。然而,扩大到6320cm2多层烧瓶,降低了滴度,可能来自次优的气体交换。在25cm2至6,320cm2烧瓶中的三个独立过程中,重现性高,感染和物理LV滴度的变异系数为7.7%±2.9%和11.9%±3.0%,分别。优化的烧瓶工艺成功转移到iCELlisNano(Cytiva)固定床生物反应器中,在1VVD下准灌注产生1.62×108TU。
    Quasi-perfusion culture was employed to intensify lentiviral vector (LV) manufacturing using a continuous stable producer cell line in an 8-day process. Initial studies aimed to identify a scalable seeding density, with 3, 4, and 5 × 104 cells cm-2 providing similar specific productivities of infectious LV. Seeding at 3 × 104 cells cm-2 was selected, and the quasi-perfusion was modulated to minimize inhibitory metabolite accumulation and vector exposure at 37°C. Similar specific productivities of infectious LV and physical LV were achieved at 1, 2, and 3 vessel volumes per day (VVD), with 1 VVD selected to minimize downstream processing volumes. The optimized process was scaled 50-fold to 1,264 cm2 flasks, achieving similar LV titers. However, scaling up beyond this to a 6,320 cm2 multilayer flask reduced titers, possibly from suboptimal gas exchange. Across three independent processes in 25 cm2 to 6,320 cm2 flasks, reproducibility was high with a coefficient of variation of 7.7% ± 2.9% and 11.9% ± 3.0% for infectious and physical LV titers, respectively. The optimized flask process was successfully transferred to the iCELLis Nano (Cytiva) fixed-bed bioreactor, with quasi-perfusion at 1 VVD yielding 1.62 × 108 TU.
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  • 文章类型: Journal Article
    大规模瞬时转染在过去20年中取得了显著进展,能够有效生产各种生物制药产品,包括病毒载体。然而,与转染试剂稳定性和转染复合物制备时间相关的许多挑战仍然存在。需要新的发展和改进的转染技术来确保基于瞬时基因表达的生物过程能够满足对病毒载体日益增长的需求。在本文中,我们证明了阳离子脂质脂质体的生长,在许多基于阳离子脂质的转染过程中,可以通过采用低pH(pH6.40至pH6.75)和低盐浓度(0.2×PBS)配方来控制,促进对纳米颗粒生长动力学的改进控制和增强颗粒稳定性。与标准制备方法相比,此类复合物在延长的时间内保持促进有效转染的能力。由于两个主要原因,这些发现对于大规模制造慢病毒载体具有重要的工业应用。首先,替代制备策略可以使用更长的脂质体孵育时间,在良好的制造实践环境中促进有效的控制。第二,颗粒稳定性的改善有助于设定更宽的工艺操作范围,这将显着提高过程的鲁棒性,并最大限度地提高批次之间的控制和产品的一致性。
    Large-scale transient transfection has advanced significantly over the last 20 years, enabling the effective production of a diverse range of biopharmaceutical products, including viral vectors. However, a number of challenges specifically related to transfection reagent stability and transfection complex preparation times remain. New developments and improved transfection technologies are required to ensure that transient gene expression-based bioprocesses can meet the growing demand for viral vectors. In this paper, we demonstrate that the growth of cationic lipid-based liposomes, an essential step in many cationic lipid-based transfection processes, can be controlled through adoption of low pH (pH 6.40 to pH 6.75) and in low salt concentration (0.2× PBS) formulations, facilitating improved control over the nanoparticle growth kinetics and enhancing particle stability. Such complexes retain the ability to facilitate efficient transfection for prolonged periods compared with standard preparation methodologies. These findings have significant industrial applications for the large-scale manufacture of lentiviral vectors for two principal reasons. First, the alternative preparation strategy enables longer liposome incubation times to be used, facilitating effective control in a good manufacturing practices setting. Second, the improvement in particle stability facilitates the setting of wider process operating ranges, which will significantly improve process robustness and maximise batch-to-batch control and product consistency.
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