turning

车削
  • 文章类型: Journal Article
    目的:急性踝关节扭伤可影响运动和日常活动中的踝关节功能。这项研究旨在使用向量编码技术来分析急性踝关节扭伤期(P1)和1个月恢复期(P2)后的第一周受伤和健康下肢之间随时间的差异,以了解下肢的回归协调策略。方法:使用八摄像头Vicon运动捕获系统,六名女性参加了带有40个反射标记的步态实验。所有参与者在四个方向(T0°,T45°,T90°,T135°)以其自选速度。协调模式被分类为同相,反相,涉及髋关节的下肢关节间的近端或远端优势,膝盖,脚踝,距下,meta趾(MTP)关节和TMT关节。结果:P1在髋-膝耦合角度中显示更多的近端关节优势,而P2在膝-踝关节协调模式中显示更多的远端关节优势,在踝关节-MTP耦合角度映射中主要显示远端关节优势。踝关节TMT1和踝关节TMT5协调模式在直线行走中表现最佳,但在T135行走中表现最差。结论:研究不同转弯运动中的节间协调可以从一个月的恢复恢复中了解急性踝关节扭伤的步态变化。下肢协调模式的知识可能为改善急性踝关节扭伤患者的动态平衡和步态稳定性提供临床意义。
    Purpose: Acute ankle sprain may affect ankle function during sport and daily activities. This study aimed to use vector coding technique to analyze the difference over time between injured and healthy lower limb during the first week of acute ankle sprain phase (P1) and post a 1-month recovery phase (P2) to understand the return-to-play coordination strategy in the lower extremity. Methods: Six females attended the gait experiments with attached 40 reflective markers using eight-camera Vicon motion capture system. All participants walked barefoot while turning in four directions (T0°, T45°, T90°, T135°) at their self-selected speed. Coordination patterns were classified as in-phase, anti-phase, proximal or distal dominancy between lower limb joints involving hip, knee, ankle, subtalar, metatarsophalangeal (MTP) joint and tarsometatarsal (TMT) joint. Results: P1 showed more proximal joint dominant in Hip-Knee coupling angles but P2 displayed more distal joint dominant in Knee-Ankle joint coordination pattern and mainly distal joint dominant in Ankle-MTP coupling angle mapping. The Ankle-TMT1 and Ankle-TMT5 coordination patterns matched best in straight walking but worst in T135 walking. Conclusions: Investigating inter-segmental coordination in different turning movements could provide insights into gait changes from acute ankle sprain from one-month return-to-play recovery. Knowledge of lower limb coordination pattern may provide clinical implications to improve dynamic balance and gait stability for individuals with acute ankle sprain.
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  • 文章类型: Journal Article
    本研究旨在探讨fNIRS在测量老年人直线行走和转弯行走过程中额叶和顶叶皮质激活的测试-重测可靠性,为老年人运动控制和帕金森病等疾病的临床研究选择评估工具提供理论依据。
    18名健康的老年参与者(69.1±0.7岁)被纳入本研究。参与者以自己选择的速度完成了直线行走和八字转弯行走任务。类内相关系数(ICC)和Bland-Altman散点图用于评估fNIRS得出的氧合血红蛋白(HbO2)变化的重测可靠性。p<0.05被认为是统计学上显著的。
    前额叶皮层中HbO2的重测可靠性(ICC,0.67-0.78)很好,很好,在额叶运动皮层(ICC,0.51-0.61)和顶叶感觉皮层(ICC,0.53-0.62)在老年人执行直线和转弯行走任务时是公平且良好的。Bland-Altman图表明数据一致性是公平和良好的。
    fNIRS可作为一种临床测量方法,用于评估老年人在直线行走和转弯时的大脑激活,结果是可接受的重复性和一致性。然而,有必要严格控制测试过程,并考虑重复测量中可能的变化。
    UNASSIGNED: This study aimed to explore the test-retest reliability of fNIRS in measuring frontal and parietal cortices activation during straight walking and turning walking in older adults, in order to provide a theoretical foundation for selecting assessment tools for clinical research on motor control and some diseases such as Parkinson\'s disease in older adults.
    UNASSIGNED: 18 healthy older participants (69.1 ± 0.7 years) were included in this study. The participants completed straight walking and figure-of-eight turning walking tasks at self-selected speeds. Intra-class correlation coefficients (ICCs) and Bland-Altman scatter plots were used to assess the test-retest reliability of oxyhemoglobin (HbO2) changes derived from fNIRS. p < 0.05 was considered statistically significant.
    UNASSIGNED: The test-retest reliability of HbO2 in prefrontal cortex (ICC, 0.67-0.78) was good and excellent, in frontal motor cortex (ICC, 0.51-0.61) and parietal sensory cortex (ICC, 0.53-0.62) is fair and good when the older adults performed straight and turning walking tasks. Bland-Altman diagram shows that the data consistency is fair and good.
    UNASSIGNED: fNIRS can be used as a clinical measurement method to evaluate the brain activation of the older adults when walking in a straight line and turning, and the results are acceptable repeatability and consistency. However, it is necessary to strictly control the testing process and consider the possible changes in the repeated measurements.
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  • 文章类型: Journal Article
    对利用立方氮化硼(PcBN)的新型复合材料的研究显示出提高切削刀具性能的希望。这些材料的独特性能源于在其结构中添加了由耐火化合物制成的微纤维。本研究着眼于开发基于cBN组BL的双层复合材料,用SiCw和Al2O3w微纤维增强。目标是在冲击载荷下切削硬化钢时提高刀具稳定性。通过在7.7GPa压力下烧结cBN粉末与束和微纤维的混合物来制备PcBN复合材料样品。在分析泊松比(η)与塑性参数(G/B)关系的基础上选择了粘结材料。密度,杨氏模量,泊松比,并测定了复合材料的硬度,研究了含TiCN键的样品的微观结构。在加工硬化的KhVG钢(HRC55)在冲击载荷下以100和200m/min的切削速度加工期间,对由SiCw和Al2O3w微纤维增强的PcBN制成的两层切削刀片进行了刀具寿命测试。
    Research into new composites utilizing cubic boron nitride (PcBN) shows promise for enhancing cutting tool performance. The unique properties of these materials stem from the addition of microfibers made of refractory compounds to their structure. This study looks at developing two-layer composites based on cBN group BL, reinforced with SiCw and Al2O3w microfibers. The goal is to improve tool stability when cutting hardened steels with impact loads. PcBN composite samples were made by sintering a mixture of cBN powder with bundles and microfibers under 7.7 GPa pressure. Bond material selection was based on analyzing the relationship between Poisson\'s ratio (η) and plasticity parameter (G/B). The density, Young\'s modulus, Poisson\'s ratio, and hardness of the composites were determined, and the microstructure of samples with TiCN bond was studied. Tool-life tests were conducted on two-layer cutting inserts made of PcBN reinforced with SiCw and Al2O3w microfibers during the machining of hardened KhVG steel (HRC 55) under impact loads at cutting speeds of 100 and 200 m/min.
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  • 文章类型: Journal Article
    由于其固有的高硬度,力量,和可塑性,钽钨(Ta-W)合金在加工中提出了相当大的挑战,导致明显的工具磨损,工具寿命缩短,和次优的表面质量。本研究利用无涂层硬质合金刀具进行了实验,TiAlN涂层硬质合金刀具,和AlTiN涂层硬质合金刀具,用于加工Ta-2.5W合金。调查深入研究了地表温度的复杂性,工具寿命,以及不同涂层材料和切削参数下的独特磨损特性。同时,对影响工具的磨损机理进行了全面的探索。在观察到的磨损模式中,侧面磨损成为车削工具的主要问题。在所有三种工具类型中,粘着磨损和扩散磨损被确定为主要的磨损机制,与他们的AlTiN涂层的同行相比,TiAlN涂层的工具显示出降低的磨损水平。实验结果最终表明,与未涂层硬质合金刀具和AlTiN涂层硬质合金刀具相比,TiAlN涂层硬质合金刀具的刀具寿命延长。标志着优越的切削性能。
    Due to its inherent high hardness, strength, and plasticity, tantalum-tungsten (Ta-W) alloy poses a considerable challenge in machining, resulting in pronounced tool wear, diminished tool lifespan, and suboptimal surface quality. This study undertook experiments utilizing uncoated carbide tools, TiAlN-coated carbide tools, and AlTiN-coated carbide tools for machining Ta-2.5W alloy. The investigation delved into the intricacies of surface temperature, tool longevity, and the distinctive wear characteristics under varying coating materials and cutting parameters. Concurrently, a comprehensive exploration of the wear mechanisms affecting the tools was conducted. Among the observed wear modes, flank wear emerged as the predominant issue for turning tools. Across all three tool types, adhesive wear and diffusion wear were identified as the principal wear mechanisms, with the TiAlN-coated tools displaying a reduced level of wear compared to their AlTiN-coated counterparts. The experimental findings conclusively revealed that TiAlN-coated carbide tools exhibited an extended tool lifespan in comparison to uncoated carbide tools and AlTiN-coated carbide tools, signifying superior cutting performance.
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  • 文章类型: Journal Article
    弯刀广泛用于涡轮盘和盘轴等典型深腔零件的加工,但很少有学者研究车削过程的动力学。现有的金属切削过程中再生颤振的机理没有考虑弯曲和扭转振动的影响,刀具轮廓的变化和复杂的加工几何形状,因此,它不能直接用于揭示深内腔零件车削过程中颤振现象的根本原因。本文试图研究弯曲刀片刀具车削过程的动力学问题。通过考虑再生颤振效应,提出了弯曲刀片刀具的动力学模型。基于扩展Timoshenko梁单元(E-TBM)理论和有限元方法(FEM),弯曲振动和扭转振动之间的耦合,以及动态切削力,沿着转弯路径建模。刀板和刀杆的弯扭组合的振动特性,连同动力学控制方程,进行了理论分析。预测了具有弯曲和扭转组合效应的弯曲刀片刀具在车削过程中的颤振稳定性。进行了一系列车削实验,以验证所提出模型的准确性和效率。此外,分析了切削参数对切削过程的影响,研究结果可用于优化切削参数,以抑制加工振动,提高加工过程的稳定性。
    The bent-blade cutter is widely used in machining typical deep-cavity parts such as turbine discs and disc shafts, but few scholars have studied the dynamics of the turning process. The existing mechanism of regenerative chatter in the metal-cutting process does not consider the influence of bending and torsional vibration, the change of tool profile and the complex machining geometry, so it cannot be directly used to reveal the underlying cause of the chatter phenomena in the deep inner cavity part turning process. This paper attempts to investigate the dynamic problem of the bent-blade cutter turning process. The dynamic model of a bent-blade cutter is proposed by considering the regenerative chatter effect. Based on the extended Timoshenko beam element (E-TBM) theory and finite element method (FEM), the coupling between the bending vibrations and the torsional vibrations, as well as the dynamic cutting forces, are modeled along the turning path. The vibration characteristics of the bending-torsion combination of cutter board and cutter bar, together with the dynamical governing equation, were analyzed theoretically. The chatter stability of a bent-blade cutter with a bending and torsion combination effect is predicted in the turning process. A series of turning experiments are carried out to verify the accuracy and efficiency of the presented model. Furthermore, the influence of cutting parameters on the cutting process is analyzed, and the results can be used to optimize the cutting parameters for suppressing machining vibration and improving machining process stability.
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  • 文章类型: Journal Article
    钛合金零件在航空航天范畴的运用愈来愈普遍。为了提高钛合金零件的使用寿命,采用响应面法研究了不同车削参数下的表面残余应力和粗糙度。此外,通过多元线性回归建立数学模型,确定表面完整性参数与疲劳寿命的关系。试验结果表明,车削参数对表面残余应力的影响顺序为进给速度>切削深度>切削速度,对表面粗糙度的影响顺序为进给速度>切削速度>切削深度。表面完整性分析结果表明,表面残余压应力对疲劳寿命的影响最大,其次是表面粗糙度。疲劳寿命随着残余压应力的增加而增加,随着表面粗糙度的增加而线性减小。进给速度对残余应力和表面粗糙度有显著影响。因此,在本文的实验条件下,例如,可以选择合适的进给速率以确保Ra<2μm并且获得大的残余压缩应力。
    Titanium alloy parts are more and more widely used in the field of aerospace. In order to improve the service life of titanium alloy parts, the response surface method was used to study surface residual stress and roughness under different turning parameters. In addition, a mathematical model was established through multiple linear regression to determine the relationship between surface integrity parameters and fatigue life. The test results indicate that the turning parameters have an effect on surface residual stress in the order of feed rate > depth of cut > cutting speed and on surface roughness in the order of feed rate > cutting speed > depth of cut. The analysis results of surface integrity show that the residual compressive stress on the surface has the greatest impact on fatigue life, followed by surface roughness. The fatigue life increases with the increase in residual compressive stress and decreases linearly with the increase in surface roughness. The feed rate has a significant impact on residual stress and surface roughness. Therefore, under the experimental conditions of this paper, the appropriate feed rate can be selected to ensure that the Ra < 2 μm and a large residual compressive stress is obtained.
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  • 文章类型: Journal Article
    钛合金材料的车削加工会影响材料的表面结构,并导致其使用寿命的变化。在本文中,通过弯曲疲劳试验研究了TC17钛合金车削试样的疲劳行为。然后讨论了热耦合作用下的疲劳寿命变化规律。这揭示了TC17的疲劳断裂机理;裂纹起源于源区的表面,瞬态断裂区域为韧性断裂。车削参数和表面完整性的数学模型(粗糙度,建立了显微硬度和残余应力),用数学关系式分析了车削参数对疲劳寿命的影响。得出结论,车削参数对常温下疲劳寿命的影响如下:进刀>切削深度>切削速度。vc=30m/min的疲劳寿命,f=0.25mm/r,ap=0.3mm,每周只有40,586个周期,vc=30m/min的疲劳寿命,f=0.05mm/r,ap=0.1mm每周有539,400个周期,也就是说,疲劳寿命最长是最小的16.6倍。切割速度小,饲料,在保证实际加工效率的基础上,可以选择较大的切削深度。TC17试样经过一定的循环后发生疲劳断裂,揭示了疲劳断裂机理。
    The turning process of titanium alloy material will affect the surface structure of the material and lead to a change in its service life. In this paper, the fatigue behavior of the TC17 titanium alloy turning sample was studied through the bending fatigue test. The fatigue life variation rule under the action of thermal coupling was then discussed. This revealed the fatigue fracture mechanism of TC17; the cracks originated from the surface of the source region, and the transient fault region was a ductile fracture. The mathematical model of turning parameters and surface integrity (roughness, microhardness and residual stress) was established, and the influence of turning parameters on fatigue life was analyzed with a mathematical relationship. Drawing a conclusion, the effects of turning parameters on fatigue life at normal temperature are as follows: Feed > Cutting depth > Cutting speed. The fatigue life of vc = 30 m/min, f = 0.25 mm/r, ap = 0.3 mm is only 40,586 cycles per week, the fatigue life of vc = 30 m/min, f = 0.05 mm/r, ap = 0.1 mm has 539,400 cycles per week, that is, the longest fatigue life is 16.6 times the smallest. Small cutting speed, feed, and large cut depth can be chosen based on ensuring practical processing efficiency. The fatigue fracture of the TC17 sample occurred after a certain cycle, and the fatigue fracture mechanism was revealed in this paper.
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  • 文章类型: Journal Article
    Turning gait is considered as a challenging motor task. However, only few existing studies reported turning biomechanics from the aspect of foot plantar pressure.
    This study aimed to investigate turning biomechanics by studying foot plantar pressure characteristics METHODS: Twelve young male participants were involved in this experimental study. They were instructed to perform turning tasks with different turning angles (i.e., 30°, 60°, and 90°). Foot plantar pressure was quantified by the force time integral (FTI) underneath seven plantar sub-areas. Analysis was carried out for different turning strategies (spin turns versus step turns), separately.
    The results showed that for small-angle spin turns, plantar pressure patterns changed at the early stage of the approaching step, suggesting a preparatory action for the increased lower limb range of motion in the transverse plane during turning; for step turns, an imbalance weight bearing mechanism was adopted when making large-angle turns to compensate for the centripetal force during turning.
    The findings provide improved knowledge about turning biomechanics. They have practical implications for motion planning of lower-limb assistive devices for those with difficulties in turning.
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  • 文章类型: Journal Article
    发酵特性的均匀空间分布,当地厌氧条件,大量温室气体(GHG)排放是大规模好氧堆肥系统中的常见问题。这项研究的目的是研究半膜覆盖对好氧堆肥系统中发酵的空间均匀性和效率的影响。在覆盖组中,这桩被半膜覆盖,而在非覆盖组(对照组)中,这桩被发现了。覆盖组较早进入高温期,与未覆盖组相比,组内空间梯度差异较小。覆盖组的含水量损失率(5.91%)比非覆盖组(10.78%)慢,覆盖组的水分空间分布更为均匀。非覆盖组有机质降解速率(11.39%)快于覆盖组(10.21%)。覆盖组的最终发芽指数(85.82%)高于未覆盖组(82.79%),覆盖组的空间梯度差异较小。与非覆盖组相比,覆盖组的耗氧率较高。覆盖组的温室气体排放量(30.36%)和电力消耗显着减少。与覆盖组相比,非覆盖组的空间微生物多样性更大。这项工作表明,用半膜覆盖的好氧堆肥可以提高发酵的空间均匀性和效率。
    Homogenous spatial distribution of fermentation characteristics, local anaerobic conditions, and large amounts of greenhouse gas (GHGs) emissions are common problems in large-scale aerobic composting systems. The aim of this study was to examine the effects of a semi-membrane covering on the spatial homogeneity and efficiency of fermentation in aerobic composting systems. In the covered group, the pile was covered with a semi-membrane, while in the non-covered group (control group), the pile was uncovered. The covered group entered the high-temperature period earlier and the spatial gradient difference in the group was smaller compared with the non-covered group. The moisture content loss ratio (5.91%) in the covered group was slower than that in the non-covered group (10.78%), and the covered group had a more homogeneous spatial distribution of water. The degradation rate of organic matter in the non-covered group (11.39%) was faster than that in the covered group (10.21%). The final germination index in the covered group (85.82%) was higher than that of the non-covered group (82.79%) and the spatial gradient difference in the covered group was smaller. Compared with the non-covered group, the oxygen consumption rate in the covered group was higher. The GHG emissions (by 30.36%) and power consumption in the covered group were reduced more significantly. The spatial microbial diversity of the non-covered group was greater compared with the covered group. This work shows that aerobic compost covered with a semi-membrane can improve the space homogeneity and efficiency of fermentation.
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  • 文章类型: Journal Article
    表面完整性特征的分布直接影响疲劳裂纹的产生和扩展。在本文中,研究了高周疲劳加载过程中车削和超声冲击试样的表面完整性特性变化规律,揭示了表面改性层对钛合金疲劳性能的影响。结果表明,表面粗糙度随疲劳循环次数的增加而增加。压缩残余应力及其梯度分布深度持续减小。在断裂阶段附近,超声冲击表面中残余应力的梯度分布深度迅速减少了约50%。在疲劳演变的早期阶段,局部循环硬化发生在距试样表面20-50μm处,然后显微硬度继续降低。在这个过程中,硬化层深度无明显变化。超声冲击表面的纤维微结构在疲劳过程中经历了从粗化到逐渐崩解的过程。其衰减过程需要较长的时间。车削试样的疲劳源位于距表面约320μm处,超声冲击的疲劳源距表面约610μm。超声冲击试样的疲劳条纹宽度比车削试样的疲劳条纹宽度窄约20%。超声冲击试样的疲劳寿命比车削试样提高了73.9%。本文的研究对于探索各种表面完整性特征的抗疲劳机理和能力具有重要意义。
    The distribution of surface integrity features directly affects the initiation and propagation of fatigue cracks. In this paper, the surface integrity characteristics changing law of turning and ultrasonic impacting specimens during high cycle fatigue loading has been studied, and the effect of surface modified layer on the fatigue properties of titanium alloy has been revealed. The results showed that the surface roughness increased with the increase of fatigue cycles. The compressive residual stress and its gradient distribution depth decreased continuously. The gradient distribution depth of residual stress in the ultrasonic-impacted surface rapidly decreased by about 50% near the fracture stage. Local cyclic hardening occurred at 20-50 μm from the surface of the specimen in the early stage of fatigue evolution, and then the microhardness continued to decrease. During this process, there were no significant changes in hardened layer depth. The fibrous microstructure of the ultrasonic-impacted surface undergoes a process from coarsening to gradual disintegration during the fatigue process. Its attenuation process needs a longer period of time. The fatigue source of the turned specimen was located at about 320 μm from the surface, and the fatigue source of ultrasonic impact was about 610 μm from the surface. The fatigue striation width of the ultrasonic impact specimen was about 20% narrower than that of the turned specimen. The fatigue life of the ultrasonic impact specimen was increased by 73.9% compared with the turned specimen. The research in this paper is of great significance for exploring the anti-fatigue mechanism and the ability of various surface integrity features.
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