non-contact measurements

  • 文章类型: Journal Article
    螺旋齿轮箱在工业应用的动力传输中起着至关重要的作用。由于长期和重型操作条件,它们容易受到各种故障的影响。为了提高螺旋齿轮箱的安全性和可靠性,有必要监测他们的健康状况并诊断各种类型的故障。齿轮箱故障诊断的常规测量主要包括润滑油分析,振动,机载声学,热图像,电信号,等。然而,单域测量可能导致不可靠的故障诊断和传感器的接触安装不总是可访问的,特别是在恶劣和危险的环境中。在这篇文章中,提出了一种基于压缩感知(CS)的双通道卷积神经网络(CNN)方法,以基于两个互补的非接触式测量(热图像和声学信号)从手机准确,智能地诊断常见的齿轮箱故障。通过调制信号双谱(MSB)分析原始声信号,以突出与齿轮故障相关的耦合调制分量,并抑制无关分量和随机噪声,生成一系列二维矩阵作为稀疏MSB幅度图像。然后,CS用于减少图像冗余,但由于热图像和声学MSB图像的高稀疏性,保留了关键信息。这大大加快了CNN的训练速度。实验结果令人信服地表明,与单通道相比,提出的基于CS的双通道CNN方法显着提高了工业螺旋齿轮箱故障的诊断准确性(平均99.39%)。
    Helical gearboxes play a critical role in power transmission of industrial applications. They are vulnerable to various faults due to long-term and heavy-duty operating conditions. To improve the safety and reliability of helical gearboxes, it is necessary to monitor their health conditions and diagnose various types of faults. The conventional measurements for gearbox fault diagnosis mainly include lubricant analysis, vibration, airborne acoustics, thermal images, electrical signals, etc. However, a single domain measurement may lead to unreliable fault diagnosis and the contact installation of transducers is not always accessible, especially in harsh and dangerous environments. In this article, a Compressive Sensing (CS)-based Dual-Channel Convolutional Neural Network (CNN) method was proposed to accurately and intelligently diagnose common gearbox faults based on two complementary non-contact measurements (thermal images and acoustic signals) from a mobile phone. The raw acoustic signals were analysed by the Modulation Signal Bispectrum (MSB) to highlight the coupled modulation components relating to gear faults and suppress the irrelevant components and random noise, which generates a series of two-dimensional matrices as sparse MSB magnitude images. Then, CS was used to reduce the image redundancy but retain key information owing to the high sparsity of thermal images and acoustic MSB images, which significantly accelerates the CNN training speed. The experimental results convincingly demonstrate that the proposed CS-based Dual-Channel CNN method significantly improves the diagnostic accuracy (99.39% on average) of industrial helical gearbox faults compared to the single-channel ones.
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