particle size

粒径
  • 文章类型: Journal Article
    为了在药物产品开发的早期临床阶段引入一种具有成本效益的商业规模干法制粒策略方法,我们使用不含API的配方开发了干法制粒工艺,采用实验设计(DOE)对工艺参数进行了拟合和优化。然后,使用一种含有活性药物成分(API)的制剂确认工艺参数。结果表明,辊压力对颗粒比有显著影响(保留到#60目筛),堆积密度和振实密度。辊隙对颗粒比和比能有显著影响。颗粒比显著受磨机速度(第二水平)影响。在干法制粒之后,粉末的可压性降低。硬脂酸镁对可压性的影响是显著的。在过程验证研究中,制备的颗粒的性质满足DOE中研究的每个反应的要求。制备的片剂显示出更高的拉伸强度,填充胶囊的含量均匀性好,其溶出曲线与临床产品一致。该药物产品工艺开发和研究策略可作为早期临床阶段干法制粒工艺的初步实验。
    In order to introduce a cost-effective strategy method for commercial scale dry granulation at the early clinical stage of drug product development, we developed dry granulation process using formulation without API, fitted and optimized the process parameters adopted Design of Experiment (DOE). Then, the process parameters were confirmed using one formulation containing active pharmaceutical ingredient (API). The results showed that the roller pressure had significant effect on particle ratio (retained up to #60 mesh screen), bulk density and tapped density. The roller gap had significant influence on particle ratio and specific energy. The particle ratio was significantly affected by the mill speed (second level). The tabletability of the powder decreased after dry granulation. The effect of magnesium stearate on the tabletability was significant. In the process validation study, the properties of the prepared granules met the requirements for each response studied in the DOE. The prepared tablets showed higher tensile strength, good content uniformity of filled capsules, and the dissolution profiles of which were consistent with that of clinical products. This drug product process development and research strategies could be used as a preliminary experiment for the dry granulation process in the early clinical stage.
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  • 文章类型: Journal Article
    目的:许多研究表明,短期接触细颗粒物(PM2.5)和粗颗粒物(PM2.5-10)与脑血管疾病风险升高有关。然而,关于PM2.5和PM2.5-10对各种类型的脑血管疾病的潜在差异影响知之甚少。
    方法:我们收集了上海所有居民的个人脑血管死亡记录,中国从2005年到2021年。从卫星模型预测了住宅每日空气污染数据。颗粒物(PM)与脑血管死亡率之间的关系通过个人水平进行了调查,时间分层,案例交叉设计。采用条件logistic回归结合最大滞后7天的分布滞后模型对数据进行分析。此外,我们探索了按性别进行的效果修改,年龄和季节。
    结果:共纳入388823例脑血管死亡。除出血性中风外,所有脑血管疾病的死亡率均呈单调增加。PM2.5上升10μg/m3与上升1.35%相关[95%置信区间(CI):1.04%,1.66%]在所有脑血管疾病的死亡率中,1.84%(95%CI:1.25%,2.44%)在缺血性中风中,1.53%(95%CI:1.07%,1.99%)的脑血管后遗症和1.56%(95%CI:1.08%,2.05%)在缺血性脑卒中后遗症中。PM2.5-10每上升10μg/m3的超额风险估计值为1.47%(95%CI:1.10%,1.84%),1.53%(95%CI:0.83%,2.24%),1.93%(95%CI:1.38%,2.49%)和2.22%(95%CI:1.64%,2.81%),分别。控制共污染物后,两种污染物与所有脑血管结局的关联都很强。女性的关联更大,个人>80岁,在温暖的季节。
    结论:短期暴露于PM2.5和PM2.5-10可能会独立增加脑血管疾病的死亡风险,特别是缺血性中风和中风后遗症。
    OBJECTIVE: Many studies suggested that short-term exposure to fine particulate matter (PM2.5) and coarse particulate matter (PM2.5-10) was linked to elevated risk of cerebrovascular disease. However, little is known about the potentially differential effects of PM2.5 and PM2.5-10 on various types of cerebrovascular disease.
    METHODS: We collected individual cerebrovascular death records for all residents in Shanghai, China from 2005 to 2021. Residential daily air pollution data were predicted from a satellite model. The associations between particulate matters (PM) and cerebrovascular mortality were investigated by an individual-level, time-stratified, case-crossover design. The data was analyzed by the conditional logistic regression combined with the distributed lag model with a maximum lag of 7 days. Furthermore, we explored the effect modifications by sex, age and season.
    RESULTS: A total of 388,823 cerebrovascular deaths were included. Monotonous increases were observed for mortality of all cerebrovascular diseases except for hemorrhagic stroke. A 10 μg/m3 rise in PM2.5 was related to rises of 1.35% [95% confidence interval (CI): 1.04%, 1.66%] in mortality of all cerebrovascular diseases, 1.84% (95% CI: 1.25%, 2.44%) in ischemic stroke, 1.53% (95% CI: 1.07%, 1.99%) in cerebrovascular sequelae and 1.56% (95% CI: 1.08%, 2.05%) in ischemic stroke sequelae. The excess risk estimates per each 10 μg/m3 rise in PM2.5-10 were 1.47% (95% CI: 1.10%, 1.84%), 1.53% (95% CI: 0.83%, 2.24%), 1.93% (95% CI: 1.38%, 2.49%) and 2.22% (95% CI: 1.64%, 2.81%), respectively. The associations of both pollutants with all cerebrovascular outcomes were robust after controlling for co-pollutants. The associations were greater in females, individuals > 80 years, and during the warm season.
    CONCLUSIONS: Short-term exposures to both PM2.5 and PM2.5-10 may independently increase the mortality risk of cerebrovascular diseases, particularly of ischemic stroke and stroke sequelae.
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  • 文章类型: Journal Article
    目的:药物吸入是治疗呼吸系统疾病的首选给药方式。为了实现对个体的有效吸入药物递送,有必要使用能够应对个体间差异的跨学科方法。本文旨在在临床可接受的时间范围内提出基于计算流体和粒子动力学模拟的个性化肺部药物沉积模型。
    方法:我们提出了一个模型,该模型可以根据患者的气道几何形状和呼吸模式来分析吸入给药效率。这也有可能作为一个子区域的呼吸系统疾病诊断的工具。颗粒性质和尺寸分布是通过使用雾化器吸入药物的情况下,因为它们与病人的呼吸模式无关。最后,研究了到达患者不同肺叶区域深气道的吸入药物剂量。
    结果:通过与实验结果的比较,验证了所提出模型的数值准确性。对于60l/min和15l/min的流速,模拟结果与实验结果之间的总药物沉积分数差异小于4.44%和1.43%,分别。进行了一项涉及COVID-19患者的案例研究,以说明该模型的潜在临床用途。该研究分析了与呼吸模式相关的药物沉积分数,气溶胶尺寸分布,和不同的叶区域。
    结论:所提出的模型的整个过程可以在48小时内完成,允许在临床使用可接受的时间范围内评估吸入药物在个体患者肺部的沉积。为患者特异性药物递送的单一评估实现48小时的时间窗口使医师能够监测患者的变化状况并可能相应地调整药物施用。此外,我们表明,所提出的方法也提供了一种可能性,可以扩展到一些呼吸道疾病的检测方法。
    OBJECTIVE: Drug inhalation is generally accepted as the preferred administration method for treating respiratory diseases. To achieve effective inhaled drug delivery for an individual, it is necessary to use an interdisciplinary approach that can cope with inter-individual differences. The paper aims to present an individualised pulmonary drug deposition model based on Computational Fluid and Particle Dynamics simulations within a time frame acceptable for clinical use.
    METHODS: We propose a model that can analyse the inhaled drug delivery efficiency based on the patient\'s airway geometry as well as breathing pattern, which has the potential to also serve as a tool for a sub-regional diagnosis of respiratory diseases. The particle properties and size distribution are taken for the case of drug inhalation by using nebulisers, as they are independent of the patient\'s breathing pattern. Finally, the inhaled drug doses that reach the deep airways of different lobe regions of the patient are studied.
    RESULTS: The numerical accuracy of the proposed model is verified by comparison with experimental results. The difference in total drug deposition fractions between the simulation and experimental results is smaller than 4.44% and 1.43% for flow rates of 60 l/min and 15 l/min, respectively. A case study involving a COVID-19 patient is conducted to illustrate the potential clinical use of the model. The study analyses the drug deposition fractions in relation to the breathing pattern, aerosol size distribution, and different lobe regions.
    CONCLUSIONS: The entire process of the proposed model can be completed within 48 h, allowing an evaluation of the deposition of the inhaled drug in an individual patient\'s lung within a time frame acceptable for clinical use. Achieving a 48-hour time window for a single evaluation of patient-specific drug delivery enables the physician to monitor the patient\'s changing conditions and potentially adjust the drug administration accordingly. Furthermore, we show that the proposed methodology also offers a possibility to be extended to a detection approach for some respiratory diseases.
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  • 文章类型: Journal Article
    颗粒污染物,例如微塑料(1μm至5mm)和纳米塑料(<1μm),在许多陆地环境中传播。然而,目前尚不清楚粒子特性如何驱动其在土壤和含水层中的流动性,因为(i)所研究的模型粒子的环境相关性较差(例如,球形和单分散)和(ii)使用不允许直接观察沉积动力学的填充床实验。使用透明的二维多孔介质,这项研究分析了具有不规则形状和尺寸连续体(≈10nm至5μm)的粗糙聚苯乙烯碎片的沉积动力学。使用原位和非原位测量,在排斥条件下,随时间监测颗粒沉积随尺寸的变化。在没有天然有机物(NOM)的情况下,微米颗粒快速沉积并通过产生局部多孔粗糙度或障碍物促进较小纳米颗粒的物理拦截。在NOM的存在下,不再观察到根据粒径的差异,所有碎片都更容易被重新夹带,从而限制了存款的增长。这项工作证明了孔表面粗糙度和孔表面孔隙率对于胶体颗粒沉积的重要性,比如微塑料和纳米塑料,在排斥条件下。
    Particulate contaminants, such as microplastics (1 μm to 5 mm) and nanoplastics (<1 μm), are disseminated in many terrestrial environments. However, it is still unclear how particles\' properties drive their mobility through soils and aquifers due to (i) poor environmental relevance of the model particles that are studied (e.g., spherical and monodisperse) and (ii) the use of packed bed experiments which do not allow a direct observation of deposition dynamics. Using transparent 2D porous media, this study analyzes deposition dynamics of rough polystyrene fragments with irregular shapes and with a size continuum (≈10 nm to 5 μm). Using in situ and ex situ measurements, particle deposition as a function of size was monitored over time under repulsive conditions. In the absence of natural organic matter (NOM), micrometric particles rapidly deposit and promote the physical interception of smaller nanoparticles by creating local porous roughness or obstacles. In the presence of NOM, differences according to particle size were no longer observed, and all fragments were more prone to being re-entrained, thereby limiting the growth of deposits. This work demonstrates the importance of pore surface roughness and porosity of the pore surface for the deposition of colloidal particles, such as microplastics and nanoplastics, under repulsive conditions.
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  • 文章类型: Journal Article
    将酶包封在金属-有机骨架中是提高酶在苛刻条件下的稳定性的常见做法。然而,酶@MOFs的合成主要限于小规模的实验室环境,阻碍他们的工业应用。喷雾干燥是一种可扩展且具有成本效益的技术,在工业中经常用于大规模生产。尽管有这些优势,它在MOFs中包封酶的潜力仍未被开发,由于MOF颗粒形成导致喷嘴堵塞等挑战,利用有毒有机溶剂,被包封的酶的控释,和可能损害酶活性的高温。在这里,我们提出了一种使用无溶剂喷雾干燥制备植酸酶@MIL-88A的新方法。这涉及使用三流体喷嘴分别雾化两种MOF前体溶液,通过操纵MOF内的缺陷来控制酶的释放。使用X射线衍射表征喷雾干燥颗粒的物理化学性质,傅里叶变换红外光谱,和扫描电子显微镜。利用喷雾干燥在工业生产中的效率和可扩展性,这种可扩展的封装技术在广泛的工业应用中具有相当大的前景。
    Encapsulating enzymes in metal-organic frameworks is a common practice to improve enzyme stability against harsh conditions. However, the synthesis of enzyme@MOFs has been primarily limited to small-scale laboratory settings, hampering their industrial applications. Spray drying is a scalable and cost-effective technology, which has been frequently used in industry for large-scale productions. Despite these advantages, its potential for encapsulating enzymes in MOFs remains largely unexplored, due to challenges such as nozzle clogging from MOF particle formation, utilization of toxic organic solvents, controlled release of encapsulated enzymes, and high temperatures that could compromise enzyme activity. Herein, we present a novel approach for preparing phytase@MIL-88 A using solvent-free spray drying. This involves atomizing two MOF precursor solutions separately using a three-fluid nozzle, with enzyme release controlled by manipulating defects within the MOFs. The physicochemical properties of the spray dried particles are characterized using X-ray diffraction, Fourier-transform infrared spectroscopy, and scanning electron microscopy. Leveraging the efficiency and scalability of spray drying in industrial production, this scalable encapsulation technique holds considerable promise for broad industrial applications.
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  • 文章类型: Journal Article
    背景:细颗粒物(PM2.5)和粗颗粒物(PM2.5-10)与病毒性肺炎和细菌性肺炎的每日死亡率之间的联系尚不清楚。
    目的:区分PM2.5和PM2.5-10与病毒性肺炎和细菌性肺炎引起的每日死亡率之间的联系。
    方法:使用涵盖中国大陆所有地区的全面国家死亡登记处,我们从2013年至2019年在个人层面进行了病例交叉调查.使用空间分辨率为1公里的基于卫星的模型评估了住宅的每日颗粒浓度。为了分析数据,我们将条件逻辑回归模型与多项式分布滞后模型结合使用。
    结果:我们纳入了中国221,507例肺炎死亡病例。PM2.5浓度的每个四分位数间距(IQR)升高(滞后0-2d,37.6μg/m3)与病毒性肺炎(3.03%)的死亡率高于细菌性肺炎(2.14%),而差异不显着(差异的p值=0.38)。PM2.5-10浓度的IQR增加(滞后0-2d,28.4μg/m3)也与病毒性肺炎(3.06%)的死亡率高于细菌性肺炎(2.31%),而差异不显着(差异的p值=0.52)。控制气态污染物后,它们的效果都是稳定的;然而,相互调整,PM2.5的关联仍然存在,PM2.5-10的指标不再具有统计学意义。在75岁及以上的个人中,协会的规模更大,以及在寒冷的季节。
    结论:这项全国性研究提供了令人信服的证据,表明PM2.5和PM2.5-10暴露都可能增加病毒和细菌引起的肺炎死亡率,强调PM2.5的影响更强烈,病毒性肺炎的敏感性更高。
    BACKGROUND: The connections between fine particulate matter (PM2.5) and coarse particulate matter (PM2.5-10) and daily mortality of viral pneumonia and bacterial pneumonia were unclear.
    OBJECTIVE: To distinguish the connections between PM2.5 and PM2.5-10 and daily mortality due to viral pneumonia and bacterial pneumonia.
    METHODS: Using a comprehensive national death registry encompassing all areas of mainland China, we conducted a case-crossover investigation from 2013 to 2019 at an individual level. Residential daily particle concentrations were evaluated using satellite-based models with a spatial resolution of 1 km. To analyze the data, we employed the conditional logistic regression model in conjunction with polynomial distributed lag models.
    RESULTS: We included 221,507 pneumonia deaths in China. Every interquartile range (IQR) elevation in concentrations of PM2.5 (lag 0-2 d, 37.6 μg/m3) was associated with higher magnitude of mortality for viral pneumonia (3.03%) than bacterial pneumonia (2.14%), whereas the difference was not significant (p-value for difference = 0.38). An IQR increase in concentrations of PM2.5-10 (lag 0-2 d, 28.4 μg/m3) was also linked to higher magnitude of mortality from viral pneumonia (3.06%) compared to bacterial pneumonia (2.31%), whereas the difference was not significant (p-value for difference = 0.52). After controlling for gaseous pollutants, their effects were all stable; however, with mutual adjustment, the associations of PM2.5 remained, and those of PM2.5-10 were no longer statistically significant. Greater magnitude of associations was noted in individuals aged 75 years and above, as well as during the cold season.
    CONCLUSIONS: This nationwide study presents compelling evidence that both PM2.5 and PM2.5-10 exposures could increase pneumonia mortality of viral and bacterial causes, highlighting the more robust effects of PM2.5 and somewhat higher sensitivity of viral pneumonia.
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  • 文章类型: Journal Article
    环境RNA(eRNA)分析通常被期望推断有关其生态系统中生物体的生理信息。而环境DNA(eDNA)分析只能推断它们的存在和丰度。尽管有eRNA应用的前景,对eRNA特性和动力学的基础研究是有限的。本研究使用斑马鱼(Daniorerio)进行了水族馆实验,以估计eRNA的粒径分布(PSD),以便更好地了解eRNA颗粒的持久性状态。使用不同孔径的过滤器依次过滤饲养水样,并用Weibull互补累积分布函数(CCDF)对所得大小分割的线粒体细胞色素b(CytB)eDNA和eRNA数据进行建模,以估计表征PSD的参数。结果表明,尺度参数(α)明显更高(即,eRNA的平均粒径大于eDNA),而它们之间的形状参数(β)没有显着差异。这一结果支持了这样的假设,即大多数eRNA颗粒可能处于受保护的状态,细胞内状态,这减轻了eRNA在水中的降解。此外,这些发现还暗示了eRNA相对于eDNA的异质性分散,并提出了一种使用更大孔径过滤器收集eRNA的有效方法.今后还需要进一步研究eRNA颗粒的特性和动力学。
    Environmental RNA (eRNA) analysis is conventionally expected to infer physiological information about organisms within their ecosystems, whereas environmental DNA (eDNA) analysis only infers their presence and abundance. Despite the promise of eRNA application, basic research on eRNA characteristics and dynamics is limited. The present study conducted aquarium experiments using zebrafish (Danio rerio) to estimate the particle size distribution (PSD) of eRNA in order to better understand the persistence state of eRNA particles. Rearing water samples were sequentially filtered using different pore-size filters, and the resulting size-fractioned mitochondrial cytochrome b (CytB) eDNA and eRNA data were modeled with the Weibull complementary cumulative distribution function (CCDF) to estimate the parameters characterizing the PSDs. It was revealed that the scale parameter (α) was significantly higher (i.e., the mean particle size was larger) for eRNA than eDNA, while the shape parameter (β) was not significantly different between them. This result supports the hypothesis that most eRNA particles are likely in a protected, intra-cellular state, which mitigates eRNA degradation in water. Moreover, these findings also imply the heterogeneous dispersion of eRNA relative to eDNA and suggest an efficient method of eRNA collection using a larger pore-size filter. Further studies on the characteristics and dynamics of eRNA particles should be pursued in the future.
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  • 文章类型: Journal Article
    香料通常被研磨用于应用,并且考虑到香味的释放,粉末的所得粒度是重要的产品属性。然而,原始材料的不均匀性可能导致颗粒的物理化学特性的变化。可以通过特定的成像技术来检查这种变化及其与颗粒尺寸的关联。本研究旨在探索荧光寿命成像显微镜(FLIM)根据粒度变化和与色素含量的相关性表征香料粉末的潜力,以揭示FLIM数据中包含的化学信息。生姜粉末用作代表性粉末模型。单个样品和群体的FLIM曲线表明,与相量方法相结合的FLIM具有根据粒度表征香料粉末的能力。同时,预处理后的FLIM数据的主成分分析揭示了粒度组的聚类。姜粉的色素化合物含量与FLIM数据之间的进一步相关性分析表明,FLIM反映了姜粉的化学信息,并且能够可视化内源性荧光团。当前的研究揭示了FLIM表征姜粉颗粒的潜力。这种方法可以外推到其他香料粉末产品。新知识为创新技术的应用进一步铺路,已经在其他领域普遍存在,食品质量和认证。
    Spices are usually ground for applications and the resulting particle size of the powders is an important product attribute in view of the release of flavour. However, inhomogeneity of the original material may lead to variations in the physicochemical characteristics of the particles. This variation and its linkage to particle size may be examined by particular imaging techniques. This study aimed to explore the potential of Fluorescence Lifetime Imaging Microscopy (FLIM) to characterize spice powders according to particle size variations and correlation with their pigment contents to reveal the chemical information contained within the FLIM data. Ginger powder was used as a representative powder model. The FLIM profiles of the individual samples and populations revealed that FLIM coupled with the phasor approach has the capacity to characterize spice powder according to particle size. Meanwhile, Principal Component Analysis of pre-processed FLIM data revealed clustering of particle size groups. Further correlation analysis between the pigment compound contents and FLIM data of the ginger powders indicated that FLIM reflected chemical information of ginger powder and was able to visualize endogenous fluorophores. The current study revealed the potential of FLIM to characterize ginger powder particles. This approach may be extrapolated to other spice powder products. The new knowledge is a step further in paving the way for the application of innovative techniques, already prevalent in other domains, to food quality and authentication.
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  • 文章类型: Journal Article
    二氧化钛(TiO2)主要用作固体剂型中的遮光剂,并且存在于市场上的大多数片剂和胶囊剂型中。IQ*TiO2工作组以前已经表明,二氧化钛具有独特的性能,这是其在这些配方中的功能所必需的,并指出,由于潜在的替代品缺乏半导体特性,E171的高折射率和白度,用替代材料可能很难复制这些特性。在本文中,我们详细介绍了IQ成员公司使用替代材料进行的准备情况调查和实际评估的结果。确定了一系列技术挑战和监管障碍,这意味着,在短期内,在容易实现相同药物产品质量属性的同时,用目前可用的替代材料代替二氧化钛可能是困难的,特别是对于目前使用二氧化钛的一些市售配方。我们注意到更高的技术复杂性,由于可变性,褪色和确定的放大风险,E171自由薄膜涂层以及对开发成本和时间表的可能影响。我们还强调了一些监管障碍,如果某些市场需要更换二氧化钛,但另一些市场没有强制要求,这些障碍必须克服。
    Titanium dioxide (TiO2) is used primarily as an opacifier in solid dosage forms and is present in the majority of tablet and capsule dosage forms on the market. The IQ* TiO2 Working Group has previously shown that titanium dioxide has unique properties which are necessary for its function in these formulations and noted that, as the potential replacements lack the semi-conductor properties, high refractive index and whiteness of E171, it might be hard to replicate these properties with alternative materials. In this paper we detail the results of readiness surveys and practical assessments that have been conducted with alternative materials by IQ member companies. A range of technical challenges and regulatory hurdles were identified which mean that, in the short term, it may be difficult to replace titanium dioxide with the currently available alternative materials while readily achieving the same drug product quality attributes, especially for some of the marketed formulations that titanium dioxide is currently used for. We note the higher technical complexity, due to the variability, color fading and identified scale up risk, of E171 free film coatings and the likely impact on development costs and timelines. We also highlight several regulatory hurdles that would have to be overcome if a titanium dioxide replacement was required for some markets but was not mandated by others.
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  • 文章类型: Journal Article
    双螺杆湿法制粒是一种新兴的固体口服剂型连续制造技术。该技术已成功地用于立即释放片剂的商业制造。然而,延长释放(ER)制剂中更高的聚合物含量可能在开发和在期望的设计空间内操作时存在挑战。这里描述的工作使用了一种系统的方法,通过了解螺杆设计的效果来定义最佳设计空间。操作参数,以及它们对颗粒和ER片关键特性的相互作用。螺杆速度的影响,送粉速度,通过采用确定的筛选设计,研究了颗粒和片剂特性上的捏合(KEs)和上浆元素的数量。使用半机械模型来计算停留时间分布参数并使用示踪剂进行验证。结果表明,螺杆转速的增加降低了物料在机筒内的平均停留时间,而粉末进料速率或KEs数量的增加则相反,并增加了桶的停留时间。螺杆设计和操作参数影响颗粒的流动和体积特性。螺杆速度是影响片剂断裂强度的最重要因素。溶出曲线表明,颗粒特性主要影响药物释放的早期阶段。这项研究表明,同时优化操作和螺杆设计参数有利于生产所需性能特征的ER颗粒和片剂,同时减轻任何故障风险。如在加工过程中膨胀。
    Twin-screw wet granulation is an emerging continuous manufacturing technology for solid oral dosage forms. This technology has been successfully employed for the commercial manufacture of immediate-released tablets. However, the higher polymer content in extended-release (ER) formulations may present challenges in developing and operating within a desired design space. The work described here used a systematic approach for defining the optimum design space by understanding the effects of the screw design, operating parameters, and their interactions on the critical characteristics of granules and ER tablets. The impacts of screw speed, powder feeding rate, and the number of kneading (KEs) and sizing elements on granules and tablets characteristics were investigated by employing a definitive screening design. A semi-mechanistic model was used to calculate the residence time distribution parameters and validated using the tracers. The results showed that an increase in screw speed decreased the mean residence time of the material within the barrel, while an increase in the powder feeding rate or number of KEs did the opposite and increased the barrel residence time. Screw design and operating parameters affected the flow and bulk characteristics of granules. The screw speed was the most significant factor impacting the tablet\'s breaking strength. The dissolution profiles revealed that granule characteristics mainly influenced the early phase of drug release. This study demonstrated that a simultaneous optimization of both operating and screw design parameters was beneficial in producing ER granules and tablets of desired performance characteristics while mitigating any failure risks, such as swelling during processing.
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