PDF(Pubmed)
Abstract：
Metal working process is one of the main activities in mechanical manufacturing industry; it is considered as a major consumer of energy and natural resources. In material removal process, the selection of cutting parameters and cooling or cutting liquid is necessary to save energy and achieve energy efficiency as well as sustainability. During the last two decades, the number of publications in this field has rapidly increased and has shown the importance of this research area. This review paper identifies and reviews in detail a total of 166 scientific studies which exhibit original contributions to the field and address multiple energy efficiency challenges. The recently developed models of energy consumption and different materials used in the machining process are presented. Therefore, this study describes various techniques for modeling and optimizing machining operations such as turning, milling, and drilling. Modeling techniques, experimental methods, multi-objective and single-objective optimization methods, and hybrid techniques optimization are presented in a detailed manner compared to previous review papers where only energy models are discussed. It can help practitioners and researchers to select the most appropriate approach for the desired experience and to highlight the progress of these methods in terms of machining energy efficiency. Additionally, this paper provides a review of different cutting fluids adopted in machining processes. This paper assists researchers and manufacturers in making advantageous technical decisions that have substantial economics in terms of energy saving.
摘要：
金属加工工艺是机械制造业的主要活动之一，被认为是能源和自然资源的主要消耗者。在材料去除过程中,切削参数和冷却或切削液的选择对于节约能源和实现能源效率以及可持续性是必要的。在过去的二十年里，该领域的出版物数量迅速增加，并显示了该研究领域的重要性。本综述文件确定并详细回顾了总共166项科学研究，这些研究对该领域做出了原始贡献，并解决了多种能源效率挑战。介绍了最近开发的能耗模型和加工过程中使用的不同材料。因此,这项研究描述了各种技术的建模和优化加工操作，如车削，铣削,和钻孔。建模技术，实验方法,多目标和单目标优化方法，与仅讨论能量模型的以前的评论论文相比，以详细的方式介绍了混合技术优化。它可以帮助从业者和研究人员为所需的经验选择最合适的方法，并突出这些方法在加工能效方面的进展。此外,本文综述了在加工过程中采用的不同切削液。本文帮助研究人员和制造商做出有利的技术决策，这些决策在节能方面具有实质性的经济性。
